Automatic sorting equipment for textile materials
By combining automatic sorting equipment with image acquisition and buffer structure, the problems of high labor intensity and packaging damage caused by manual sorting are solved, and efficient and accurate sorting and protection of textile materials are achieved.
Patent Information
- Application Number
- CN202422183376.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-09-06
AI Technical Summary
The existing textile material sorting process relies on manual operation, resulting in high labor intensity and high sorting error rate. In addition, the lack of buffer protection after sorting leads to packaging damage.
An image collector and control board are used in conjunction with a drive motor and a gear rack system to achieve automatic sorting. Buffer structures such as sponge pads, pinballs, and rubber pads are set in the collection box to ensure the accuracy and protection of materials during the sorting process.
The quality and efficiency of textile material sorting are improved, the human error rate is reduced, and the outer packaging of textile materials is protected by a buffer structure to avoid damage.
Smart Images
Figure CN223405422U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile cloth sorting, in particular to an automatic sorting device for textile materials. Background Art
[0002] Knitted fabrics are classified into two categories according to the weaving method: weft knitted fabrics and warp knitted fabrics. Weft knitted fabrics are usually made of low-elastic polyester yarn or special-shaped polyester yarn, nylon yarn, cotton yarn, wool yarn, etc., and adopt plain stitch, modified plain stitch, etc.
[0003] The existing method of sorting textile materials is to manually sort them. The long-term manual sorting will increase the labor intensity of the workers, and the long-term viewing of the textile materials will also cause sorting errors due to dizziness, thereby reducing the quality of the sorting of textile materials. After the textile materials are sorted, they are directly placed in a collection box. The lack of buffer in the collection box will cause the outer packaging of the textile materials to be damaged. Utility Model Content
[0004] The purpose of the utility model is to provide an automatic sorting device for textile materials to solve the problem proposed in the above background technology that manual sorting is used when sorting textile materials. Long-term manual sorting will increase the labor intensity of workers, and long-term viewing of textile materials will also cause sorting errors due to dizziness, thereby reducing the quality of textile material sorting. Moreover, after the textile materials are sorted, they are directly placed in a collection box. The collection box lacks a buffer, which may cause the outer packaging of the textile materials to be damaged.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A kind of automatic sorting equipment for textile materials includes a bottom plate, the surface of the bottom plate is fixedly connected to a control board, the top of the bottom plate is fixedly connected to a vertical plate, the top of the vertical plate is fixedly connected to a fixed plate, the top of the fixed plate is installed with a conveying motor, the output end of the conveying motor is fixedly connected to a conveying roller, the external transmission of the conveying roller is connected to a conveyor belt, the top of the fixed plate is fixedly connected to a connecting plate, the surface of the connecting plate is fixedly connected to a brush, the brush is arranged at the bottom of the conveyor belt, the top of the fixed plate is fixedly connected to a top plate, the bottom of the top plate is fixedly connected to an image collector, the image collector is arranged at the top of the conveyor belt, and the image collector is electrically connected to the control board.
[0007] As a preferred solution of the present invention, an inclined plate is fixedly connected to the side of the fixed plate, and a rectangular plate is fixedly connected to the top of the bottom plate, and the rectangular plate is arranged at the bottom of the fixed plate.
[0008] As a preferred solution of the present invention, a collection box is slidably connected to the top of the rectangular plate, a baffle is fixedly connected to the center of the collection box, and a circular groove and a rectangular groove are respectively provided on the inner bottom wall of the collection box.
[0009] As a preferred solution of the present invention, a sponge pad is slidably connected in the collection box, a rubber pad is fixedly connected to the top of the sponge pad, and a pinball, a connecting spring and a rubber rod are fixedly connected to the bottom of the sponge pad, respectively, and a damping rod is provided in the connecting spring.
[0010] As a preferred solution of the present invention, the bottom of the pinball abuts against the circular groove, and the bottoms of the connecting spring and the rubber rod both abut against the rectangular groove.
[0011] As a preferred solution of the present invention, a rack is fixedly connected to the bottom of the collecting box, a driving motor is installed at the bottom of the rectangular plate, and a gear is fixedly connected to the output end of the driving motor.
[0012] As a preferred solution of the present invention, the gear is arranged on the side of the rack, the gear is engaged with the rack, and the drive motor is electrically connected to the control board.
[0013] As a preferred solution of the present invention, a universal wheel is provided at the bottom of the base plate, and the universal wheel is movably connected to the base plate.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] 1. In the utility model, by setting up the coordinated use of an image collector, a control panel, a drive motor, a rack, a gear, a collection box, an inclined plate and a brush, the image collector can identify the textile materials on the surface of the conveyor belt, and then the control panel can be used to make the drive motor rotate forward and reverse, thereby making the collection box move on the top of the rectangular plate, so that the textile materials fall into the spaces on both sides of the corresponding collection box, avoiding the use of manual sorting, improving the quality and efficiency of textile material sorting, and collecting information about the textile materials through the image collector, which can also improve the accuracy of sorting.
[0016] 2. In the utility model, by setting up a collection box, a rubber pad, a sponge pad, a pinball, a connecting spring, a damping rod, and a rubber rod, when the textile materials fall into the collection box after sorting, the multiple elastic structures can be used to cushion the textile materials, thereby avoiding the outer packaging of the textile materials from being damaged due to lack of cushioning, and improving the protection of the sorting equipment to the textile materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a side structural diagram of the present utility model;
[0019] Figure 3 This is a schematic structural diagram of the collecting box and rectangular plate of the utility model;
[0020] Figure 4 This is a schematic diagram of the internal structure of the collection box of the present utility model.
[0021] In the figure: 1. Bottom plate; 2. Universal wheel; 3. Vertical plate; 4. Fixed plate; 5. Conveyor belt; 6. Top plate; 7. Image collector; 8. Conveyor roller; 9. Connecting plate; 10. Brush; 11. Conveying motor; 12. Inclined plate; 13. Collecting box; 14. Control plate; 15. Rectangular plate; 16. Rack; 17. Baffle; 18. Gear; 19. Driving motor; 20. Rubber pad; 21. Sponge pad; 22. Pinball; 23. Connecting spring; 24. Damping rod; 25. Rubber rod; 26. Circular groove; 27. Rectangular groove. DETAILED DESCRIPTION
[0022] The following will combine the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0023] For examples, see Figure 1-Figure 4 , the utility model provides a technical solution:
[0024] A kind of automatic sorting equipment for textile materials includes a bottom plate 1, the surface of the bottom plate 1 is fixedly connected to a control board 14, the top of the bottom plate 1 is fixedly connected to a vertical plate 3, the top of the vertical plate 3 is fixedly connected to a fixed plate 4, the top of the fixed plate 4 is installed with a conveying motor 11, the output end of the conveying motor 11 is fixedly connected to a conveying roller 8, the external transmission of the conveying roller 8 is connected to a conveyor belt 5, the conveyor belt 5 can transport textile materials, and after the image collector 7 collects images of the textile materials, the information is transmitted to the control board 14, the top of the fixed plate 4 is fixedly connected to a connecting plate 9, the surface of the connecting plate 9 is fixedly connected to a brush 10, the brush 10 is arranged at the bottom of the conveyor belt 5, the top of the fixed plate 4 is fixedly connected to a top plate 6, the bottom of the top plate 6 is fixedly connected to an image collector 7, the image collector 7 is arranged at the top of the conveyor belt 5, and the image collector 7 is electrically connected to the control board 14.
[0025] In this embodiment, Figure 1 and Figure 2As shown, the side of the fixed plate 4 is fixedly connected with the inclined plate 12, the top of the bottom plate 1 is fixedly connected with the rectangular plate 15, the rectangular plate 15 is arranged at the bottom of the fixed plate 4, the top of the rectangular plate 15 is slidably connected with the collecting box 13, the center of the collecting box 13 is fixedly connected with a baffle 17, the inner bottom wall of the collecting box 13 is respectively provided with a circular groove 26 and a rectangular groove 27, a sponge pad 21 is slidably connected in the collecting box 13, the top of the sponge pad 21 is fixedly connected with a rubber pad 20, the bottom of the sponge pad 21 is respectively fixedly connected with a pinball 22, a connecting spring 23 and a rubber rod 25, and a damping rod 24 is provided in the connecting spring 23.
[0026] Among them, after the textile material on the surface of the conveyor belt 5 is identified by the image collector 7, the drive motor 19 can be rotated forward and reversed through the control board 14, so that the collection box 13 can be moved on the top of the rectangular plate 15, so that the textile material falls into the space on both sides of the corresponding collection box 13, avoiding the use of manual sorting, improving the quality and efficiency of textile material sorting, and collecting information on the textile material through the image collector 7 can also improve the accuracy of sorting.
[0027] In this embodiment, Figure 3 and Figure 4 As shown, the bottom of the ball 22 is against the circular groove 26, and the bottoms of the connecting spring 23 and the rubber rod 25 are against the rectangular groove 27. Through the elastic abutment of the ball 22 on the circular groove 26, the abutment of the connecting spring 23 and the rubber rod 25 on the rectangular groove 27, and the elastic action of the sponge pad 21 and the rubber pad 20, the textile material can be buffered. The bottom of the collecting box 13 is fixedly connected to the rack 16, and the bottom of the rectangular plate 15 is installed with a driving motor 19. The output end of the driving motor 19 is fixedly connected to the gear 18, which is arranged on the side of the rack 16. The gear 18 is meshed with the rack 16. The control board 14 controls the forward or reverse rotation of the driving motor 19, thereby driving the gear 18 to rotate forward and reverse, and through the meshing action between the gear 18 and the rack 16, the collecting box 13 is driven to move accordingly on the top of the rectangular plate 15. The driving motor 19 is electrically connected to the control board 14. A universal wheel 2 is provided at the bottom of the bottom plate 1, and the universal wheel 2 is movably connected to the bottom plate 1.
[0028] Among them, when the textile materials fall into the collection box 13 after sorting, the textile materials can be cushioned by the coordinated use of multiple elastic structures to avoid damage to the outer packaging of the textile materials due to lack of cushioning, thereby improving the protection of the sorting equipment to the textile materials.
[0029] The working process of the present utility model is as follows: when the automatic sorting equipment for textile materials designed by the present invention is in operation, the textile materials are placed on the surface of the conveyor belt 5. When the conveying motor 11 is working, it drives the conveying roller 8 to rotate, and drives the conveyor belt 5 to rotate through the conveying roller 8. The textile materials can be transported through the conveyor belt 5, and after the image collector 7 captures the image of the textile materials, the information is transmitted to the control board 14. The control board 14 controls the forward or reverse rotation of the drive motor 19, thereby driving the gear 18 to rotate forward and reverse, and through the meshing action between the gear 18 and the rack 16, the collection box 13 is driven to move accordingly on the top of the rectangular plate 15, so that the textile materials can fall to the corresponding sides of the baffle 17, and through the elastic abutment of the ball 22 on the circular groove 26, and the abutment of the connecting spring 23 and the rubber rod 25 on the rectangular groove 27, and the elastic action of the sponge pad 21 and the rubber pad 20, the textile materials can be buffered to avoid damage to the outer packaging of the textile materials.
[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic sorting device for textile materials, comprising a bottom plate (1), characterized in that: The surface of the bottom plate (1) is fixedly connected to a control board (14), the top of the bottom plate (1) is fixedly connected to a vertical plate (3), the top of the vertical plate (3) is fixedly connected to a fixed plate (4), the top of the fixed plate (4) is installed with a conveying motor (11), the output end of the conveying motor (11) is fixedly connected to a conveying roller (8), the external transmission of the conveying roller (8) is connected to a conveyor belt (5), the top of the fixed plate (4) is fixedly connected to a connecting plate (9), the surface of the connecting plate (9) is fixedly connected to a brush (10), the brush (10) is arranged at the bottom of the conveyor belt (5), the top of the fixed plate (4) is fixedly connected to a top plate (6), the bottom of the top plate (6) is fixedly connected to an image collector (7), the image collector (7) is arranged at the top of the conveyor belt (5), the image collector (7) is electrically connected to the control board (14), and the side of the fixed plate (4) is fixedly connected to a vertical plate (6). The bottom plate (1) is fixedly connected to an inclined plate (12), the top of the bottom plate (1) is fixedly connected to a rectangular plate (15), the rectangular plate (15) is arranged at the bottom of the fixed plate (4), the top of the rectangular plate (15) is slidably connected to a collecting box (13), the center of the collecting box (13) is fixedly connected to a baffle (17), the inner bottom wall of the collecting box (13) is respectively provided with a circular groove (26) and a rectangular groove (27), a sponge pad (21) is slidably connected in the collecting box (13), the top of the sponge pad (21) is fixedly connected to a rubber pad (20), the bottom of the sponge pad (21) is respectively fixedly connected to a ball (22), a connecting spring (23) and a rubber rod (25), a damping rod (24) is arranged in the connecting spring (23), the bottom of the ball (22) is against the circular groove (26), and the bottoms of the connecting spring (23) and the rubber rod (25) are both against the rectangular groove (27).
2. The automatic textile material sorting device according to claim 1, characterized in that: The bottom of the collecting box (13) is fixedly connected to a rack (16), the bottom of the rectangular plate (15) is mounted with a driving motor (19), and the output end of the driving motor (19) is fixedly connected to a gear (18).
3. The automatic sorting device for textile materials according to claim 2, characterized in that: The gear (18) is arranged on the side of the rack (16), the gear (18) is meshed with the rack (16), and the drive motor (19) is electrically connected to the control panel (14).
4. The automatic textile material sorting device according to claim 1, characterized in that: A universal wheel (2) is provided at the bottom of the base plate (1), and the universal wheel (2) is movably connected to the base plate (1).