External refining equipment for aluminum smelting for cast rolling
By designing an aluminum smelting furnace refining equipment with a box device and a feeding device, and adopting a reciprocating scraping and rotary knocking method, the problems of uneven force and incomplete scraping of the existing equipment are solved, and the efficient use of the equipment and the flatness of the aluminum ingots are guaranteed.
Patent Information
- Application Number
- CN202422859420.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-22
AI Technical Summary
The existing aluminum smelting furnace refining equipment is unevenly stressed when scraping alumina, which affects the maintenance cycle and service life. In addition, the scraping is not thorough and the flatness of the aluminum alloy cannot be guaranteed.
An aluminum smelting furnace refining equipment including a box device and a feeding device is designed. Reciprocating scraping and rotary knocking are adopted. The aluminum oxide is completely scraped off through the cyclic flipping and rotary knocking of the feeding device.
It improves the uniformity of force, extends the maintenance cycle and service life of the equipment, ensures the thorough scraping of aluminum oxide, avoids jamming, and improves the discharge effect of aluminum ingots.
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Figure CN223405960U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of aluminum liquid refining outside the furnace, in particular to an aluminum smelting outside the furnace refining equipment for casting and rolling. Background Art
[0002] Aluminum refining is a crucial process for improving the quality of molten aluminum. After the aluminum alloy is melted at high temperatures, it is prone to forming lead oxide crystals on the surface of the mold. These crystals can seriously affect the smoothness of the aluminum alloy during molding, so they must be scraped off before die-casting.
[0003] Comparatively, Chinese patent publication number CN212191222U discloses an off-furnace refining device for aluminum smelting for casting and rolling, comprising a retaining ring, a chain transmission device, and a billet refining mechanism. The outer ends of the support ring are further connected to first and second outer racks via L-shaped support plates. The base is further provided with first and second inner racks. A discharge port is provided at the other flat end of the top of the base, and first and second flip racks are provided at the upper outer ends of the discharge port. A linkage gear engages with the racks, causing a scraper to scrape out alumina slag in the ladder trough driven by a threaded rod. The flip gear engages with the first flip rack, causing the billet refining mechanism to flip downward, disengaging the aluminum ingot. The flip gear engages with the second flip rack, driving the billet refining mechanism to flip back to its original position. The linkage gear again engages with another rack, causing the scraper to return to the upper side of the inner end partition driven by the threaded rod, without requiring manual intervention.
[0004] However, the above patent adopts a single-end force-pulling and moving setting, which results in uneven force, seriously affecting the maintenance cycle and service life. In addition, the aluminum oxide is only scraped off once at one end, and the thoroughness of the aluminum oxide scraping cannot be guaranteed. Therefore, a new device needs to be designed. Utility Model Content
[0005] The purpose of the utility model is to provide an off-furnace refining device for aluminum smelting for casting and rolling, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above objectives, the present invention provides the following technical solutions:
[0007] An off-furnace refining equipment for aluminum smelting for casting and rolling, including several box devices for holding aluminum ingots and reciprocatingly scraping off aluminum oxide, and also including a feeding device for supporting and circulating the aluminum ingots for continuous discharge by turning them upside down. Two discharge devices for rotating, knocking and vibrating to discharge the aluminum ingots are symmetrically installed at one end of the feeding device, and the box devices are evenly installed on the feeding device; the feeding device includes a frame body, a conveying assembly is provided in the frame body, and a pushing assembly for providing reciprocating power is installed in the front of the frame body; the discharge device includes a second bracket, a second motor is installed on the second bracket, and a rotating frame is installed at the output end of the second motor, and a plurality of knocking rods are evenly distributed on the circumference of the rotating frame.
[0008] Furthermore: the box device includes a box body, four support seats are evenly distributed at the four corners of the box body, and a scraping component for reciprocatingly scraping off the surface aluminum oxide is installed between the support seats.
[0009] Furthermore: the scraping assembly includes a guide rod and a reciprocating screw, the guide rod and the reciprocating screw are arranged parallel to the top of both sides of the box body, a scraper is installed between the guide rod and the reciprocating screw, the guide rod and the support seat are riveted together, the reciprocating screw and the support seat bearing are connected, and a gear is installed at the front end of the reciprocating screw.
[0010] Furthermore: the conveying assembly includes two symmetrically arranged transmission shafts, two sprockets are symmetrically installed on the transmission shafts, a transmission chain is installed between the two corresponding sprockets on the two transmission shafts, and a first motor is provided at the front end of one of the transmission shafts; the pushing assembly includes a first bracket, and a rack is installed at the top of the first bracket.
[0011] Furthermore, the first motor and the first bracket are respectively connected to the frame body with bolts.
[0012] Furthermore: the rotating frame is disc-shaped and is connected to the second motor with a flat key, and four knocking rods are provided.
[0013] Compared with the prior art, the beneficial effects are:
[0014] 1. The setting of overall support movement and upside-down flipping to discharge aluminum ingots improves the uniformity of force, extends the maintenance cycle and service life;
[0015] 2. The device scrapes aluminum oxide from both ends by reciprocating motion, ensuring the thoroughness of aluminum oxide scraping;
[0016] 3. The setting of discharging aluminum ingots by rotating, knocking and vibrating avoids jamming and improves the effect of discharging aluminum ingots. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic structural diagram of an off-furnace refining device for aluminum smelting for casting and rolling according to the utility model;
[0018] Figure 2 This is a schematic diagram of a box device for an off-furnace refining device for aluminum smelting for casting and rolling according to the utility model;
[0019] Figure 3 This is a schematic diagram of a feeding device of an off-furnace refining equipment for aluminum smelting for casting and rolling according to the utility model;
[0020] Figure 4 The utility model is a schematic diagram of a discharge device of an off-furnace refining equipment for smelting aluminum for casting and rolling.
[0021] In the accompanying drawings: 101, box body; 102, support base; 103, guide rod; 104, reciprocating screw; 105, gear; 106, scraper; 201, frame body; 202, transmission shaft; 203, first motor; 204, sprocket; 205, transmission chain; 206, first bracket; 207, rack; 301, second bracket; 302, second motor; 303, rotating frame; 304, knocking rod. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figure 1-Figure 4 , an off-furnace refining equipment for aluminum smelting for casting and rolling, including several box devices for holding aluminum ingots and reciprocatingly scraping off alumina, and also including a feeding device for supporting and circulating the aluminum ingots and continuously discharging them upside down. Two discharge devices for rotating, knocking and vibrating to discharge the aluminum ingots are symmetrically installed at one end of the feeding device, and the box devices are evenly installed on the feeding device.
[0024] In this embodiment, the feeding device includes a frame body 201, a conveying assembly is provided in the frame body 201, and a pushing assembly for providing reciprocating power is installed in the front of the frame body 201; the conveying assembly includes two symmetrically arranged transmission shafts 202, two sprockets 204 are symmetrically installed on the transmission shaft 202, and a transmission chain 205 is installed between the two corresponding sprockets 204 on the two transmission shafts 202, and one of the transmission shafts 202 is provided with a first motor 203 at the front end; the pushing assembly includes a first bracket 206, and a rack 207 is installed at the top of the first bracket 206. The first motor 203 and the first bracket 206 are respectively bolted to the frame body 201; the frame body 201 supports the first motor 203 to drive the sprocket 204 to rotate through the transmission shaft 202, pulling the transmission chain 205 to drive the box body 101 to move, and the first bracket 206 supports the rack 207 to mesh with the gear 105, pushing the gear 105 to drive the reciprocating screw 104 to rotate;
[0025] In this embodiment, the box device includes a box body 101, and four support seats 102 are evenly distributed at the four corners of the box body 101. A scraping assembly for reciprocatingly scraping off the surface aluminum oxide is installed between the support seats 102; the scraping assembly includes a guide rod 103 and a reciprocating screw 104, which are arranged parallel to the top of both sides of the box body 101, and a scraper 106 is installed between the guide rod 103 and the reciprocating screw 104. The guide rod 103 and the support seat 102 are riveted together, and the reciprocating screw 104 The reciprocating screw 104 is connected to the bearing of the support seat 102, and a gear 105 is installed at the front end of the reciprocating screw 104; the external equipment pours the aluminum liquid into the box body 101, and the transmission chain 205 drives the box body 101 to move. When the gear 105 moves to the rack 207, they mesh with each other, causing the gear 105 to drive the reciprocating screw 104 to rotate, pushing the scraper 106 to reciprocate under the limit of the guide rod 103, scraping the aluminum oxide on the surface of the aluminum liquid in the box body 101 to both ends and discharge it. When the gear 105 disengages from the rack 207, the scraper 106 returns to its original position.
[0026] In this embodiment: the discharging device includes a second bracket 301, a second motor 302 is installed on the second bracket 301, a rotating frame 303 is installed on the output end of the second motor 302, four knocking rods 304 are evenly distributed on the circumference of the rotating frame 303, the rotating frame 303 is disc-shaped, and is connected to the second motor 302 with a flat key; the second bracket 301 supports the second motor 302 to drive the rotating frame 303 to rotate, driving the knocking rods 304 to continuously knock the box body 101 to vibrate, so that the aluminum ingots fall out of the box body 101.
[0027] Working principle: The external equipment pours the molten aluminum into the box body 101, and the frame body 201 supports the first motor 203 to drive the sprocket 204 to rotate through the transmission shaft 202, pulling the transmission chain 205 to drive the box body 101 to move. When the gear 105 moves to the rack 207, they engage with each other, so that the gear 105 drives the reciprocating screw 104 to rotate, and pushes the scraper 106 to move back and forth under the limit of the guide rod 103, scraping the aluminum oxide on the surface of the aluminum liquid in the box body 101 to both ends and discharge it. When the gear 105 disengages from the rack 207, the scraper 106 resets, and the box body 101 continues to move until it flips over to the conveyor belt below, forming an inverted buckle. The second bracket 301 supports the second motor 302 to drive the rotating frame 303 to rotate, driving the knocking rod 304 to continuously knock on the box body 101 and vibrate, causing the aluminum ingot to fall out of the box body 101.
[0028] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An off-furnace refining device for aluminum smelting for casting and rolling, comprising a plurality of box devices for containing aluminum ingots and reciprocatingly scraping off aluminum oxide, characterized in that: It also includes a feeding device for supporting and circulating the aluminum ingots by turning them upside down and continuously discharging them. One end of the feeding device is symmetrically equipped with two discharging devices for rotating, knocking and vibrating the aluminum ingots to be discharged. The box device is evenly installed on the feeding device. The feeding device comprises a frame body (201), a conveying assembly is arranged in the frame body (201), and a pushing assembly for providing reciprocating power is installed in front of the frame body (201); The discharging device comprises a second bracket (301), a second motor (302) is mounted on the second bracket (301), a rotating frame (303) is mounted on the output end of the second motor (302), and a plurality of knocking rods (304) are evenly distributed around the circumference of the rotating frame (303).
2. The off-furnace refining equipment for aluminum smelting for casting and rolling according to claim 1, characterized in that: The box device comprises a box body (101), four support seats (102) are evenly distributed at the four corners of the box body (101), and a scraping assembly for reciprocatingly scraping off surface aluminum oxide is installed between the support seats (102).
3. The off-furnace refining equipment for aluminum smelting for casting and rolling according to claim 2, characterized in that: The scraping assembly includes a guide rod (103) and a reciprocating screw (104), wherein the guide rod (103) and the reciprocating screw (104) are arranged in parallel at the top of both sides of the box body (101), a scraper (106) is installed between the guide rod (103) and the reciprocating screw (104), the guide rod (103) and the support seat (102) are riveted together, the reciprocating screw (104) and the support seat (102) are connected by bearings, and a gear (105) is installed at the front end of the reciprocating screw (104).
4. The off-furnace refining equipment for aluminum smelting for casting and rolling according to claim 1, characterized in that: The conveying assembly comprises two symmetrically arranged transmission shafts (202), two sprockets (204) are symmetrically mounted on the transmission shafts (202), a transmission chain (205) is mounted between the two corresponding sprockets (204) on the two transmission shafts (202), and a first motor (203) is mounted at the front end of one of the transmission shafts (202); the pushing assembly comprises a first bracket (206), a rack (207) is mounted at the top end of the first bracket (206).
5. The off-furnace refining equipment for aluminum smelting for casting and rolling according to claim 4, characterized in that: The first motor (203) and the first bracket (206) are respectively connected to the frame body (201) by bolts.
6. The off-furnace refining equipment for aluminum smelting for casting and rolling according to claim 1, characterized in that: The rotating frame (303) is disc-shaped and is connected to the second motor (302) via a flat key. Four knocking rods (304) are provided.
Citation Information
Patent Citations
External refining equipment for aluminum smelting for cast rolling
CN212191222U
Cited By
Antimony ingot casting equipment and method
CN121061096A