Manual molten aluminum intermediate transition ladle pouring device

Abstract

The utility model discloses a manual molten aluminum intermediate transition ladle pouring device. The manual molten aluminum intermediate transition ladle pouring device comprises a main body frame, the casting ladle box is arranged above the main body frame and used for containing molten aluminum; the liquid receiving box is arranged at the upper end of the main body frame, located below the casting ladle box and used for pouring molten aluminum into a mold needing to be poured; the turnover mechanism is arranged on one side of the casting ladle box and used for controlling the casting ladle box to turn over and pouring the molten aluminum into the liquid receiving box; the walking mechanism is arranged at the lower end of the main body frame and used for controlling the main body frame to move along the track and completing pouring of mold molten aluminum at different positions, the manual molten aluminum intermediate transition ladle pouring device can accurately and efficiently pour the molten aluminum into a mold, time and labor are saved, the molten aluminum pouring efficiency is improved, potential safety hazards are eliminated, and the manual molten aluminum intermediate transition ladle pouring device is suitable for popularization and application. And the safety of workers in the pouring process is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of molten aluminum pouring, in particular to a manual molten aluminum intermediate transition ladle pouring device. Background Art

[0002] As a metal element abundant in the earth's crust, aluminum has many excellent properties, such as low density and corrosion resistance, so aluminum products are widely used in various fields.

[0003] In the aluminum casting industry, especially for batches of small aluminum castings, the traditional process generally uses a hand-lift bag as an intermediate transition bag, and manually pours the molten aluminum into each mold. This method is time-consuming and labor-intensive, inefficient, and poses certain safety hazards. Summary of the Invention

[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a manual aluminum liquid intermediate transition ladle pouring device, which can accurately and efficiently pour the aluminum liquid into the mold, save time and labor, improve the aluminum liquid pouring efficiency, and effectively solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a manual molten aluminum intermediate transition ladle pouring device, comprising:

[0006] Main frame;

[0007] The ladle box is set above the main frame and is used to hold molten aluminum;

[0008] The liquid receiving box is set at the upper end of the main frame and located below the ladle box, and is used to pour the molten aluminum into the mold required for casting;

[0009] A turning mechanism is provided on one side of the ladle box and is used to control the turning of the ladle box to pour the molten aluminum into the liquid receiving box;

[0010] The walking mechanism is arranged at the lower end of the main frame and is used to control the movement of the main frame along the track to complete the pouring of aluminum liquid in molds at different positions.

[0011] As a preferred technical solution of the present invention, the flip mechanism includes a flip handwheel, a transmission box, a second rotating shaft, a short shaft and a second bearing seat;

[0012] The transmission box is fixed to the upper end of the main frame, and a meshing gear set is provided in the transmission box. The flip handwheel is connected to a gear in the transmission box, and another gear in the transmission box is connected to the second rotating shaft. One end of the second rotating shaft is connected to the front side of the ladle box, and the rear side of the ladle box is connected to the short shaft. One end of the short shaft is rotatably connected to the second bearing seat, and the second bearing seat is fixed to the main frame.

[0013] As a preferred technical solution of the utility model, the walking mechanism includes a support plate, a walking handwheel, a first rotating shaft, a first bevel gear, a second bevel gear, a transmission shaft, a driving sprocket, a connecting shaft, a driven sprocket, a driving wheel group and a driven wheel group;

[0014] The driving wheel group and the driven wheel group are respectively arranged on the front and rear sides of the main frame, and the two rollers in the driving wheel group are connected by a connecting shaft;

[0015] The support plate is fixed in the main frame, a plurality of first bearing seats are fixed to the upper end of the support plate, the transmission shaft passes through the first bearing seat, one end of the transmission shaft is connected to the second bevel gear, a driving sprocket is fixed to the outer side of the other end of the transmission shaft, a driven sprocket is fixed to the outer side of the connecting shaft, and a chain is sleeved between the driving sprocket and the driven sprocket;

[0016] One side of the second bevel gear is meshed with the first bevel gear, the first bevel gear is fixed to the outer side of the first rotating shaft, one end of the first rotating shaft is connected to the walking handwheel, and the other end of the first rotating shaft is rotatably connected to the bearing seat, and the bearing seat is fixed on the support plate.

[0017] As a preferred technical solution of the present invention, a liquid outlet nozzle is provided on the upper end of one side of the ladle box close to the liquid receiving box.

[0018] As a preferred technical solution of the present invention, a ceramic filter plate is provided in the liquid receiving box.

[0019] Compared with the prior art, the beneficial effects of the present invention are as follows: the manual aluminum liquid intermediate transition ladle pouring device is reasonably designed and ingeniously conceived. By setting a walking mechanism, the main frame can be controlled to move along the track so that the outlet of the liquid receiving box is aligned with the mold to be poured. The ladle box is flipped by the flipping mechanism to pour the aluminum liquid in the ladle box into the liquid receiving box. The aluminum liquid enters the mold accurately through the liquid receiving box. The pouring process saves time and effort, while ensuring the safety of pouring and eliminating safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the structure of the utility model;

[0021] Figure 2 This is the main view of the utility model;

[0022] Figure 3 for Figure 2 Top view of .

[0023] In the figure: 1 main frame, 2 ladle box, 201 liquid outlet nozzle, 3 liquid receiving box, 301 ceramic filter plate, 4 walking mechanism, 401 support plate, 402 walking handwheel, 403 first rotating shaft, 404 first bevel gear, 405 second bevel gear, 406 transmission shaft, 407 driving sprocket, 408 chain, 409 connecting shaft, 410 driven sprocket, 411 driving wheel group, 412 driven wheel group, 413 first bearing seat, 5 flip mechanism, 501 flip handwheel, 502 transmission box, 503 second rotating shaft, 504 short shaft, 505 second bearing seat. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiment of the present invention to clearly and completely describe the technical solutions in the embodiment of the present invention. Obviously, the embodiment described is only a part of the embodiment of the present invention, rather than all the embodiments (for the convenience of description and understanding, the following is Figure 2 Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work shall fall within the scope of protection of the present invention.

[0025] See also Figure 1-3 The utility model provides a technical solution: a manual aluminum molten intermediate transition ladle pouring device, comprising a main frame 1, a ladle box 2, a liquid receiving box 3, a turning mechanism 5, and a walking mechanism 4;

[0026] The ladle box 2 is arranged above the main frame 1, and a liquid outlet nozzle 201 is provided on the upper end of the ladle box 2 near the liquid receiving box 3;

[0027] The liquid receiving box 3 is arranged at the upper end of the main frame 1 and is located below the ladle box 2. It is used to pour the molten aluminum into the mold required for pouring. The lower end of the liquid receiving box 3 is provided with a pouring port.

[0028] The turning mechanism 5 includes a turning hand wheel 501, a transmission box 502, a second rotating shaft 503, a short shaft 504 and a second bearing seat 505;

[0029] The transmission box 502 is fixed to the upper end of the main frame 1. A meshing gear set is provided in the transmission box 502. The flip handwheel 501 is connected to a gear in the transmission box 502. Another gear in the transmission box 502 is connected to the second rotating shaft 503. One end of the second rotating shaft 503 is connected to the front side of the ladle box 2. The rear side of the ladle box 2 is connected to the short shaft 504. One end of the short shaft 504 is rotatably connected to the second bearing seat 505. The second bearing seat 505 is fixed to the main frame 1. By rotating the flip handwheel 501, the ladle box 2 is controlled to tilt toward the liquid receiving box 3, and the aluminum liquid is poured into the liquid receiving box 3.

[0030] The walking mechanism 4 includes a support plate 401, a walking handwheel 402, a first rotating shaft 403, a first bevel gear 404, a second bevel gear 405, a transmission shaft 406, a driving sprocket 407, a connecting shaft 409, a driven sprocket 410, a driving wheel group 411 and a driven wheel group 412. Both the driving wheel group 411 and the driven wheel group 412 run on the track;

[0031] The driving wheel group 411 and the driven wheel group 412 are respectively arranged on the front and rear sides of the main frame 1, and the two rollers in the driving wheel group 411 are connected by a connecting shaft 409;

[0032] The support plate 401 is fixed in the main frame 1. A plurality of first bearing seats 413 are fixed to the upper end of the support plate 401. The transmission shaft 406 passes through the first bearing seat 413. One end of the transmission shaft 406 is connected to the second bevel gear 405. A driving sprocket 407 is fixed to the outer side of the other end of the transmission shaft 406. A driven sprocket 410 is fixed to the outer side of the connecting shaft 409. A chain 408 is sleeved between the driving sprocket 407 and the driven sprocket 410.

[0033] One side of the second bevel gear 405 is meshed with the first bevel gear 404, and the first bevel gear 404 is fixed to the outer side of the first rotating shaft 403. One end of the first rotating shaft 403 is connected to the walking handwheel 402, and the other end of the first rotating shaft 403 is rotatably connected to the bearing seat, and the bearing seat is fixed on the support plate 401. The rotation of the first rotating shaft 403 is controlled by rotating the walking handwheel 402, and the transmission shaft 406 is driven to rotate under the meshing action of the first bevel gear 404 and the second bevel gear 405, and then the driving wheel group 411 is driven to move on the track under the transmission of the sprocket-chain, thereby realizing the movement of the entire pouring device, which greatly improves the efficiency and accuracy of large-scale casting molds.

[0034] In order to filter impurities in the aluminum liquid and ensure the quality of the aluminum product, a ceramic filter plate 301 is provided in the liquid receiving box 3.

[0035] During use: When pouring molten aluminum, the first rotating shaft 403 is driven to rotate by rotating the walking handwheel 402, and then the transmission shaft 406 is driven to rotate under the transmission action of the first bevel gear 404 and the second bevel gear 405. The rotation of the transmission shaft 406 drives the driving sprocket 407 to rotate, and the connecting shaft 409 on the driving wheel group 411 is driven by the chain 408 to rotate, so that the entire device moves along the track until the pouring port at the lower end of the liquid receiving box 3 is aligned with the pouring port of the mold. At this time, the flip handwheel 501 is turned, and the ladle box 2 is flipped under the transmission action of the gear group in the transmission box 502, and the aluminum liquid is poured into the liquid receiving box 3, so that the aluminum liquid flows into the mold from the pouring port of the liquid receiving box 3; after the pouring of one mold is completed, the device is continued to be moved to the next mold that needs to be poured to complete the pouring of the aluminum liquid.

[0036] The utility model can realize the pouring operation of large quantities of molds without manual pouring of molten aluminum, which greatly improves the safety of the pouring process; by setting the walking mechanism 4, it is convenient to control the movement of the ladle box 2 to pour molds in different positions, which greatly improves the pouring efficiency.

[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A manual molten aluminum intermediate transfer ladle pouring device, characterized by: include: Main frame (1); A ladle box (2) is arranged above the main frame (1) and is used to contain molten aluminum; A liquid receiving box (3) is provided at the upper end of the main frame (1) and is located below the ladle box (2), and is used to pour the aluminum liquid into the mold required for casting; A turning mechanism (5) is provided on one side of the ladle box (2) and is used to control the turning of the ladle box (2) to pour the molten aluminum into the liquid receiving box (3); The walking mechanism (4) is arranged at the lower end of the main frame (1) and is used to control the main frame (1) to move along the track to complete the pouring of aluminum liquid in molds at different positions.

2. A manual molten aluminum tundish pouring device according to claim 1, characterized in that: The turning mechanism (5) comprises a turning hand wheel (501), a transmission box (502), a second rotating shaft (503), a short shaft (504) and a second bearing seat (505); The transmission box (502) is fixed to the upper end of the main frame (1), and a meshing gear set is provided in the transmission box (502). The flip hand wheel (501) is connected to a gear in the transmission box (502), and another gear in the transmission box (502) is connected to a second rotating shaft (503). One end of the second rotating shaft (503) is connected to the front side of the ladle box (2), and the rear side of the ladle box (2) is connected to a short shaft (504). One end of the short shaft (504) is rotatably connected to a second bearing seat (505), and the second bearing seat (505) is fixed to the main frame (1).

3. The manual molten aluminum tundish pouring device according to claim 1, characterized in that: The walking mechanism (4) comprises a support plate (401), a walking hand wheel (402), a first rotating shaft (403), a first bevel gear (404), a second bevel gear (405), a transmission shaft (406), a driving sprocket (407), a connecting shaft (409), a driven sprocket (410), a driving wheel group (411) and a driven wheel group (412); The driving wheel group (411) and the driven wheel group (412) are respectively arranged on the front and rear sides of the main frame (1), and the two rollers in the driving wheel group (411) are connected via a connecting shaft (409); The support plate (401) is fixed in the main frame (1); a plurality of first bearing seats (413) are fixed to the upper end of the support plate (401); the transmission shaft (406) passes through the first bearing seats (413); one end of the transmission shaft (406) is connected to the second bevel gear (405); a driving sprocket (407) is fixed to the outer side surface of the other end of the transmission shaft (406); a driven sprocket (410) is fixed to the outer side surface of the connecting shaft (409); and a chain (408) is sleeved between the driving sprocket (407) and the driven sprocket (410); One side of the second bevel gear (405) is meshedly connected with the first bevel gear (404), the first bevel gear (404) is fixed to the outer side of the first rotating shaft (403), one end of the first rotating shaft (403) is connected to the walking handwheel (402), and the other end of the first rotating shaft (403) is rotatably connected to the bearing seat, and the bearing seat is fixed on the support plate (401).

4. The manual molten aluminum tundish pouring device according to claim 1, characterized in that: A liquid outlet nozzle (201) is provided on the upper end of one side of the ladle box (2) close to the liquid receiving box (3).

5. The manual molten aluminum tundish pouring device according to claim 1, characterized in that: A ceramic filter plate (301) is provided in the liquid receiving box (3).

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