Automatic thermal insulation pipe connecting pipe fitting machining device

The cylinder pushes the sleeve and chuck assembly to achieve precise positioning of the connecting pipes. Combined with the motor-driven debris collection system, it solves the problem of inaccurate positioning of pipes in existing devices, improves processing accuracy and device stability, and extends service life.

CN223406439UActive Publication Date: 2025-10-03QINGDAO BANGDELI THERMAL WORKING EQUIP CO LTD
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Patent Information

Application Number
CN202422762381.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-10-03
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

Existing connecting pipe processing devices lack the function of accurately positioning the pipe positions, which leads to errors and instability in the processing process, affecting the processing accuracy and quality of the finished product.

Method used

The cylinder drives the sleeve plate and the chuck assembly to accurately position the connecting pipes. Combined with the motor-driven debris collection system, it ensures that the pipes are firmly clamped and the debris is effectively discharged.

Benefits of technology

The stability and precision of the processing device are improved, the smooth processing of pipe fittings is ensured, and the service life of the device is extended.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of connecting pipe fitting machining, and discloses an automatic heat preservation pipe connecting pipe fitting machining device which comprises a support, a protective net is fixedly connected to the outer wall of the support, a fixing frame is fixedly connected to the interior of the support, and a machining assembly is arranged on the outer wall of the fixing frame. And the machining assembly is used for machining the connecting pipe fitting, a containing table is fixedly connected to the interior of the support, a second air cylinder is rotatably connected to the interior of the support, a connecting base is fixedly connected to the output end of the second air cylinder, and a sleeve plate is rotatably connected to the interior of the connecting base. According to the clamping device, a second air cylinder pushes a connecting base to drive a sleeve plate to rotate in a fixed plate, so that the sleeve plate can pull a movable rod, and then the sleeve plate is matched with a movable table to pull a pulling plate till a clamping head completely clamps a connecting pipe fitting; the problem that most of existing machining devices cannot accurately position the position of the connecting pipe fitting is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of connecting pipe fitting processing, in particular to an automated thermal insulation pipe connecting pipe fitting processing device. Background Art

[0002] Insulated pipe connectors are key components used to connect and secure insulated pipes. They are widely used in the construction, petroleum, chemical, and heating industries. Their primary function is to ensure stable and efficient piping systems while transporting media, while also preventing heat loss, reducing energy consumption, and improving overall system efficiency. In large-scale heating projects and industrial piping systems, insulated pipe connectors effectively ensure the tightness and durability of pipe connections, preventing leakage and pipe damage, and thus ensuring safe system operation.

[0003] The existing connecting pipe processing device controls the processing process through a numerical control system, and can automatically complete the cutting, drilling, welding, and forming processes of the pipe fittings to ensure the accurate size and stable quality of the pipe fittings. At the same time, the automated operation mode can reduce the occurrence of human errors, ensure high consistency of processing, and reduce production costs. However, the existing connecting pipe processing device usually lacks the function of accurately positioning the position of the pipe fittings when processing the insulated pipe connecting pipe fittings, which leads to certain errors and instability in the processing process. Due to the different sizes and shapes of the connecting pipe fittings, the existing processing device is difficult to accurately position and stably fix between pipe fittings of various specifications, which not only affects the processing accuracy, but may also lead to inconsistent quality of the finished product, and increase the subsequent adjustment and rework processes. Utility Model Content

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose an automated insulated pipe connecting pipe processing device, which aims to improve the problem that most of the existing processing devices cannot accurately locate the position of the connecting pipe.

[0005] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: an automated thermal insulation pipe connection pipe fitting processing device, comprising a bracket, the outer wall of the bracket is fixedly connected to a protective net, the interior of the bracket is fixedly connected to a fixing bracket, the outer wall of the fixing bracket is provided with a processing assembly, and the processing assembly is used to process the connection pipe fittings, the interior of the bracket is fixedly connected to a placement table, the interior of the bracket is rotatably connected to cylinder 2, the output end of cylinder 2 is fixedly connected to a connecting seat, the interior of the connecting seat is rotatably connected to a sleeve plate, the outer wall of the sleeve plate is rotatably connected to a fixing plate, the interior of the sleeve plate is slidably connected to a slide plate, the outer wall of the slide plate is rotatably connected to a movable rod, the outer wall of the movable rod is fixedly connected to the movable table, the interior of the movable table is rotatably connected to a pull plate, the outer wall of the pull plate is rotatably connected to a chuck, the outer wall of the chuck is rotatably connected to the connecting plate, the outer wall of the connecting plate is rotatably connected to the fixed table, and the outer wall of the placing table is fixedly connected to a cushion.

[0006] Furthermore, the processing assembly includes a left-right symmetrical cylinder 1, the outer wall of which is fixedly connected to the outer wall of the fixed frame, the output end of the right cylinder 1 is fixedly connected to a cutting piece, and the output end of the left cylinder 1 is fixedly connected to a molded piece.

[0007] Furthermore, the outer wall of the fixing platform is fixedly connected to the inside of the placing platform, and the outer wall of the pulling plate is slidably connected to the inside of the cushion.

[0008] Furthermore, a leak plate is fixedly connected to the interior of the bracket, and a collection box is slidably connected to the interior of the bracket.

[0009] Furthermore, a ring buckle is fixedly connected to the inside of the collection box, a sub-screen is slidably connected to the inside of the collection box, a limiting spring is arranged inside the collection box, one end of the limiting spring is fixedly connected to the outer wall of the ring buckle, and the other end of the limiting spring is fixedly connected to the outer wall of the sub-screen.

[0010] Furthermore, a baffle is fixedly connected to the interior of the collection box, a discharge pipe is fixedly connected to the interior of the collection box, a motor is fixedly connected to the outer wall of the collection box, a rotating shaft is fixedly connected to the output end of the motor, and an auger is fixedly connected to the outer wall of the rotating shaft.

[0011] Furthermore, the outer wall of the collection box is provided with upper and lower symmetrical rollers, the inner part of the lower roller is fixedly connected to the outer wall of the rotating shaft, and the inner part of the upper roller is fixedly connected to a sector gear.

[0012] Furthermore, the outer wall of the roller is provided with a belt, the outer wall of the sub-screen is fixedly connected with a tooth plate, and the sector gear is meshed with the tooth plate.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, first, the connecting seat is pushed by the second cylinder to drive the sleeve plate to rotate inside the fixed plate, so that the sleeve plate can pull the movable rod, and then cooperate with the movable platform to pull the pulling plate until the chuck completely clamps the connecting pipe fitting, thereby achieving the effect of firmly fixing the position of the connecting pipe fitting, solving the problem that most of the existing processing devices cannot accurately locate the position of the connecting pipe fitting, improving the stability of the device, and ensuring the smooth progress of pipe processing.

[0015] 2. In the utility model, the motor cooperates with the belt to drive the two rollers to rotate simultaneously, so that the fan gear pushes the tooth plate to drive the sub-screen to swing back and forth inside the collection box, thereby shaking off the debris. At the same time, the rotating shaft can drive the auger to rotate, and then the debris is discharged from the discharge pipe, thereby achieving the effect of collecting the debris generated during the cutting process, preventing the lost debris from affecting the processing process, improving the practicality of the device, and extending the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the automated insulation pipe connection fitting processing device proposed by the utility model;

[0017] Figure 2 This is a structural diagram of the fixing frame portion of the automated thermal insulation pipe connection fitting processing device proposed in the present invention;

[0018] Figure 3 This is a cross-sectional view of the internal structure of the placement table of the automated insulation pipe connection pipe fitting processing device proposed in the utility model;

[0019] Figure 4 This is a schematic structural diagram of the sleeve plate portion of the automated thermal insulation pipe connection fitting processing device proposed in the present invention;

[0020] Figure 5 This is a cross-sectional view of the internal structure of the collection box of the automated insulation pipe connection pipe fitting processing device proposed in the present invention;

[0021] Figure 6 This is a schematic structural diagram of the auger portion of the automated thermal insulation pipe connection fitting processing device proposed in the present invention.

[0022] Legend:

[0023] 1. Bracket; 2. Protective net; 3. Fixed frame; 4. Cylinder 1; 5. Cutting piece; 6. Molded piece; 7. Placement table; 8. Cylinder 2; 9. Connecting seat; 10. Sleeve plate; 11. Fixed plate; 12. Movable rod; 13. Movable table; 14. Pull plate; 15. Chuck; 16. Connecting plate; 17. Fixed table; 18. Cushion; 19. Leakage plate; 20. Collection box; 21. Buckle; 22. Screen; 23. Limit spring; 24. Baffle; 25. Discharge pipe; 26. Motor; 27. Rotating shaft; 28. Auger; 29. ​​Roller; 30. Belt; 31. Sector gear; 32. Tooth plate; 33. Slide plate. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Reference Figure 1-Figure 4 , the utility model provides an embodiment: an automated insulation pipe connection pipe processing device, including a bracket 1, the outer wall of the bracket 1 is fixedly connected to a protective net 2, the interior of the bracket 1 is fixedly connected to a fixing frame 3, the outer wall of the fixing frame 3 is provided with a processing component, the processing component is used to process the connecting pipe fittings, the interior of the bracket 1 is fixedly connected to a placing table 7, the interior of the bracket 1 is rotatably connected to a cylinder 2 8, the output end of the cylinder 2 8 is fixedly connected to a connecting seat 9, the interior of the connecting seat 9 is rotatably connected to a sleeve plate 10, the outer wall of the sleeve plate 10 is rotatably connected to a fixed plate 11, the interior of the sleeve plate 10 is slidably connected to a slide plate 33, the outer wall of the slide plate 33 is rotatably connected to a movable rod 12, and the movable The outer wall of the rod 12 is fixedly connected to the movable table 13, the interior of the movable table 13 is rotatably connected to the pulling plate 14, the outer wall of the pulling plate 14 is rotatably connected to the chuck 15, the outer wall of the chuck 15 is rotatably connected to the connecting plate 16, the outer wall of the connecting plate 16 is rotatably connected to the fixed table 17, and the outer wall of the placing table 7 is fixedly connected to the cushion 18; the processing assembly includes a bilaterally symmetrical cylinder 14, the outer wall of the cylinder 14 is fixedly connected to the outer wall of the fixing frame 3, the output end of the right cylinder 14 is fixedly connected to the cutting piece 5, and the output end of the left cylinder 14 is fixedly connected to the molded part 6; the outer wall of the fixed table 17 is fixedly connected to the interior of the placing table 7, and the outer wall of the pulling plate 14 is slidably connected to the interior of the cushion 18;

[0026] Specifically, when it is necessary to fix the position of the connecting pipe fitting, the output end of the cylinder 2 8 pushes the sleeve plate 10 to rotate inside the fixed plate 11 through a push rod or a connecting rod, which enables the sleeve plate 10 to apply force to the slide plate 33, thereby causing the movable rod 12 to move. The movement of the movable rod 12 further drives the movable platform 13 to move downward, ensuring that it can be accurately aligned and contact the target position. In this process, as the movable platform 13 moves downward, the pulling plate 14 moves synchronously, thereby applying a pulling force to the chuck 15, which ensures that the chuck 15 can clamp the connecting pipe fitting tightly and stably. When the chuck 15 moves, the connecting plate 16 and the fixed platform 17 provide necessary restrictions and support, which ensures that the chuck 15 can accurately clamp the connecting pipe fitting when it reaches the target position, and remain stable during the clamping process, avoiding any possible offset or instability. This not only improves the overall stability of the device, but also ensures that there will be no position deviation or loosening during the pipe processing process, thereby ensuring the smooth progress of the processing process and improving the performance and work efficiency of the equipment.

[0027] Reference Figure 2 、 Figure 5 and Figure 6 , the inside of the bracket 1 is fixedly connected to the leak plate 19, and the inside of the bracket 1 is slidably connected to the collection box 20; the inside of the collection box 20 is fixedly connected to the buckle 21, and the inside of the collection box 20 is slidably connected to the sub-screen 22. A limit spring 23 is provided inside the collection box 20, one end of the limit spring 23 is fixedly connected to the outer wall of the buckle 21, and the other end of the limit spring 23 is fixedly connected to the outer wall of the sub-screen 22; the inside of the collection box 20 is fixedly connected to the baffle 24, and the inside of the collection box 20 is fixedly connected to the discharge The outer wall of the tube 25 and the collection box 20 is fixedly connected to a motor 26, the output end of the motor 26 is fixedly connected to a rotating shaft 27, and the outer wall of the rotating shaft 27 is fixedly connected to an auger 28; the outer wall of the collection box 20 is provided with upper and lower symmetrical rollers 29, the inner part of the lower roller 29 is fixedly connected to the outer wall of the rotating shaft 27, and the inner part of the upper roller 29 is fixedly connected to a sector gear 31; the outer wall of the roller 29 is provided with a belt 30, and the outer wall of the sub-screen 22 is fixedly connected to a toothed plate 32, and the sector gear 31 is meshed with the toothed plate 32;

[0028] Specifically, when the generated debris needs to be recycled, the motor 26 and the belt 30 cooperate to drive the rotation of the two rollers 29. First, the upper roller 29 drives the sector gear 31 to rotate, and then pushes the tooth plate 32 to slide, which makes the sub-screen 22 swing back and forth inside the collection box 20 under the action of the limit spring 23, so that the fallen debris can be effectively shaken off the sub-screen 22 to the bottom of the collection box 20, ensuring that the debris will not accumulate on the sub-screen 22, thereby ensuring the subsequent separation and recycling effect. When the cutting tool is cut, the roller 29 below drives the shaft 27 to rotate, and the shaft 27 further drives the operation of the auger 28. The rotation of the auger 28 enables the debris falling into the discharge pipe 25 to be effectively transported and discharged, which ensures that the debris will not be retained inside the device, but will be quickly and orderly discharged, thereby avoiding the potential impact of the debris on the processing process and preventing the debris from polluting the operating environment and equipment. This not only improves the practicality of the device, so that the debris generated during the cutting process can be effectively managed and processed, but also extends the service life of the device.

[0029] Working principle: When it is necessary to fix the position of the connecting pipe, the sleeve plate 10 is pushed to rotate inside the fixed plate 11 through the output end of the cylinder 2 8, so that the sleeve plate 10 can cooperate with the slide plate 33 to pull the movable rod 12, so that the movable rod 12 can rotate around the inside of the slide plate 33, thereby driving the movable platform 13 to move downward together, and then the pulling plate 14 is connected between the movable platform 13 and the chuck 15, so that the movable platform 13 can cooperate with the pulling plate 14 to pull the chuck 15 while moving. When the chuck 15 moves, it can be restricted by the connecting plate 16 and the fixed platform 17 until the chuck 15 completely clamps the connecting pipe, thereby achieving the effect of firmly fixing the position of the connecting pipe, improving the stability of the device, and ensuring the processing of the pipe. The process proceeds smoothly. When the generated debris needs to be recycled, the motor 26 cooperates with the belt 30 to drive the two rollers 29 to rotate. On the one hand, the upper roller 29 can drive the fan gear 31 to rotate, so that the fan gear 31 can drive the tooth plate 32 to slide, and then drive the sub-screen 22 to cooperate with the limit spring 23 to swing back and forth inside the collection box 20 to shake the fallen debris to the bottom. On the other hand, the lower roller 29 can drive the rotating shaft 27 and the auger 28 to rotate, so that the auger 28 can discharge the debris that falls into the discharge pipe 25, thereby achieving the effect of collecting the debris generated in the cutting process, preventing the lost debris from affecting the processing process, improving the practicality of the device, and extending the service life of the device.

[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automated thermal insulation pipe connection fitting processing device, comprising a bracket (1), characterized in that: The outer wall of the bracket (1) is fixedly connected to a protective net (2), the interior of the bracket (1) is fixedly connected to a fixing frame (3), the outer wall of the fixing frame (3) is provided with a processing assembly, and the processing assembly is used to process the connecting pipe fittings, the interior of the bracket (1) is fixedly connected to a placing table (7), the interior of the bracket (1) is rotatably connected to a cylinder 2 (8), the output end of the cylinder 2 (8) is fixedly connected to a connecting seat (9), the interior of the connecting seat (9) is rotatably connected to a sleeve plate (10), and the outer wall of the sleeve plate (10) is rotatably connected to a fixing plate ( 11), the interior of the sleeve plate (10) is slidably connected to a slide plate (33), the outer wall of the slide plate (33) is rotatably connected to a movable rod (12), the outer wall of the movable rod (12) is fixedly connected to a movable platform (13), the interior of the movable platform (13) is rotatably connected to a pull plate (14), the outer wall of the pull plate (14) is rotatably connected to a chuck (15), the outer wall of the chuck (15) is rotatably connected to a connecting plate (16), the outer wall of the connecting plate (16) is rotatably connected to a fixed platform (17), and the outer wall of the placement platform (7) is fixedly connected to a cushion (18).

2. The automated thermal insulation pipe connection fitting processing device according to claim 1, characterized in that: The processing assembly includes a left-right symmetrical cylinder 1 (4), the outer wall of the cylinder 1 (4) is fixedly connected to the outer wall of the fixing frame (3), the output end of the right cylinder 1 (4) is fixedly connected to a cutting piece (5), and the output end of the left cylinder 1 (4) is fixedly connected to a molded piece (6).

3. The automated thermal insulation pipe connection fitting processing device according to claim 1, characterized in that: The outer wall of the fixing platform (17) is fixedly connected to the inside of the placement platform (7), and the outer wall of the pulling plate (14) is slidably connected to the inside of the soft cushion (18).

4. The automated thermal insulation pipe connection fitting processing device according to claim 3, characterized in that: A leak plate (19) is fixedly connected to the interior of the bracket (1), and a collection box (20) is slidably connected to the interior of the bracket (1).

5. The automated thermal insulation pipe connection fitting processing device according to claim 4, characterized in that: The interior of the collecting box (20) is fixedly connected to a ring buckle (21), the interior of the collecting box (20) is slidably connected to a sub-screen (22), and a limiting spring (23) is provided inside the collecting box (20), one end of the limiting spring (23) is fixedly connected to the outer wall of the ring buckle (21), and the other end of the limiting spring (23) is fixedly connected to the outer wall of the sub-screen (22).

6. The automated thermal insulation pipe connection fitting processing device according to claim 5, characterized in that: A baffle (24) is fixedly connected to the interior of the collection box (20), a discharge pipe (25) is fixedly connected to the interior of the collection box (20), a motor (26) is fixedly connected to the outer wall of the collection box (20), a rotating shaft (27) is fixedly connected to the output end of the motor (26), and an auger (28) is fixedly connected to the outer wall of the rotating shaft (27).

7. The automated thermal insulation pipe connection fitting processing device according to claim 6, characterized in that: The outer wall of the collecting box (20) is provided with upper and lower symmetrical rollers (29); the interior of the lower roller (29) is fixedly connected to the outer wall of the rotating shaft (27); and the interior of the upper roller (29) is fixedly connected to a sector gear (31).

8. The automated thermal insulation pipe connection fitting processing device according to claim 7, characterized in that: The outer wall of the roller (29) is provided with a belt (30), the outer wall of the sub-screen (22) is fixedly connected with a tooth plate (32), and the sector gear (31) is meshed with the tooth plate (32).