Steel rail end face grinding machine

By designing a rail end face grinding machine and using a clamping body, guide column and motor-driven grinding wheel for automatic grinding, the problems of high labor intensity and low efficiency of workers during rail end face grinding are solved, and efficient rail end face grinding is achieved.

CN223406615UActive Publication Date: 2025-10-03CHINA RAILWAY 12TH BUREAU GRP RAILWAY MAINTENANCE ENG CO LTD
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Patent Information

Application Number
CN202422592497.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-26
Publication Date
2025-10-03
Estimated Expiration
2034-10-26

AI Technical Summary

Technical Problem

In the prior art, when grinding the rail end face, workers hold grinding tools by hand, which is labor-intensive and inefficient, and is not conducive to continuous work.

Method used

A rail end face grinding machine is designed, which includes a clamping body, a guide column, a fixing frame, a motor and a grinding wheel. The rail is fixed and the motor is used to drive the grinding wheel for automatic grinding. Combined with the adjustment of the guide column and the fixing frame, comprehensive end face grinding is achieved.

Benefits of technology

It reduces the labor intensity of workers, improves the work efficiency of rail end face grinding, and realizes efficient rail end face grinding operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of railway construction equipment, in particular to a steel rail end face grinding machine. A steel rail end face grinding machine comprises a clamp body, a guide column, a fixing frame, a motor and a grinding wheel. A steel rail can be fixed in the fixture body; the motor and the grinding wheel are both installed on the fixing frame, the grinding wheel is located on the side, close to the fixture body, of the fixing frame, and an output shaft of the motor is fixedly connected to the grinding wheel; the arrangement direction of the fixing frame and the fixture body is the first direction, the axis direction of the guide column is the first direction, the axis direction of the guide column is the first direction, and the guide column penetrates through the fixture body and the fixing frame in the first direction. The steel rail end face grinding machine can be fixed to a steel rail to grind the end face of the steel rail, the labor intensity of workers is reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of railway construction equipment, in particular to a rail end face grinding machine. Background Art

[0002] Rails are the primary components of railway tracks. Their function is to guide the wheels of rolling stock, bearing the immense pressure from the wheels and transmitting it to the sleepers. Rails must provide a continuous, smooth, and minimally resistant rolling surface for the wheels.

[0003] Long rails are the components of railway rails and are welded together from short rails of a certain length. Currently, before welding, the end faces of the rails usually need to be polished to ensure that the surface of the rails meets welding standards.

[0004] When grinding the rail end face, workers usually grind the rail with handheld grinding tools. When this method is used for construction, the workers' labor intensity is high and the efficiency is low, which is not conducive to continuous work. Utility Model Content

[0005] Based on the above situation, the main purpose of this utility model is to provide a rail end face grinder to solve the problem that when grinding the rail end face, workers have to hold the grinding tools to grind the rails, which results in high labor intensity and low efficiency, and is not conducive to continuous work.

[0006] In order to achieve the above purpose, the technical solution adopted by the present utility model is as follows:

[0007] A rail end face grinding machine comprises a clamping body, a guide column, a fixing frame, a motor and a grinding wheel;

[0008] The rails can be fixed in the card body;

[0009] The motor and the grinding wheel are both mounted on the fixing frame, the grinding wheel is located on a side of the fixing frame close to the card body, and the output shaft of the motor is fixedly connected to the grinding wheel;

[0010] The arrangement direction of the fixing frame and the card body is a first direction, the axis direction of the guide column is the first direction, and the guide column is arranged through the card body and the fixing frame along the first direction.

[0011] Preferably, the guide post is rotatably connected to the fixing frame, a through slot is provided in the card body, the guide post is inserted into the through slot, and the guide post abuts against the inner side of the through slot.

[0012] Preferably, a rotating wheel is rotatably connected inside the card body, and the axis direction of the rotating wheel is perpendicular to the axis direction of the guide column;

[0013] A groove is formed on the upper side of the guide column, and a plurality of ridges are fixed in the groove;

[0014] A plurality of slots are provided on the surface of the rotating wheel. The rotating wheel can be placed in the slots, and the ridges are engaged in the slots.

[0015] Preferably, the fixing frame includes a horizontal plate and a vertical plate, and the horizontal plate and the vertical plate are fixed to each other and arranged vertically.

[0016] The side wall of the motor body is fixed to the vertical plate, the end face of the motor body is fixed to the horizontal plate, and the output shaft of the motor extends to a side of the horizontal plate close to the clamping body and is fixed to the grinding wheel.

[0017] Preferably, the horizontal plate extends to one side of the motor, one end of the guide column is passed through the horizontal plate, a rotating sleeve is fixed on the horizontal plate, a pull rod is fixed on the rotating sleeve, and the guide column is rotatably connected to the rotating sleeve.

[0018] Preferably, a mounting groove is provided in the card body, and the rail is located in the mounting groove;

[0019] A threaded hole is provided on one side of the clamp body, the threaded hole is communicated with the mounting groove, a screw rod is threadedly connected to the threaded hole, and the screw rod can tighten the rail.

[0020] Preferably, a crank is fixed to one end of the screw rod.

[0021] Preferably, one side of the card body is rotatably connected to a hand wheel, and the connecting shaft of the hand wheel is fixed to the rotating wheel.

[0022] In summary, the present application includes at least one of the following beneficial technical effects.

[0023] The beneficial effects of the present invention are as follows: when working, the rail can be fixed in the clamp body first, and the distance between the clamp body and the fixing frame can be adjusted along the guide column so that the grinding wheel can contact the rail. The driving motor drives the grinding wheel to rotate, so that the grinding wheel can grind the end face of the rail, and the position of the grinding wheel can be adjusted by rotating the entire fixing frame, so that the end face of the rail can be fully and widely grinded. The rail end face grinder of the present application can be fixed on the rail to grind the end face of the rail, thereby reducing the labor intensity of workers and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural diagram of a rail end face grinding machine.

[0025] Figure 2 This is an exploded diagram of a rail end face grinder showing a threaded hole.

[0026] Figure 3 This is a schematic diagram showing the structure of the handwheel of the rail end face grinding machine.

[0027] Figure 4 This is a schematic diagram showing the structure of the runner of the rail end face grinding machine.

[0028] Figure 5 yes Figure 4 Schematic diagram of part A.

[0029] Description of reference numerals:

[0030] 1. Clamp body; 11. Mounting slot; 12. Threaded hole; 13. Screw; 14. Crank handle; 15. Through slot; 16. Rotating wheel; 161. Clamp slot; 162. Handwheel; 2. Fixed frame; 21. Horizontal plate; 211. Rotating sleeve; 212. Pull rod; 22. Vertical plate; 3. Motor; 4. Grinding wheel; 5. Guide column; 51. Groove; 52. Ridge. DETAILED DESCRIPTION

[0031] The present application is further described in detail below in conjunction with all the drawings and specific embodiments.

[0032] Reference Figure 1 The present invention provides a rail end face grinding machine for grinding the end face of a rail to facilitate subsequent rail welding. The rail end face grinding machine includes a clamping body 1, a guide post 5, a fixing frame 2, a motor 3, and a grinding wheel 4. The clamping body 1 is used to fix the rail, the fixing frame 2 is used to mount the motor 3 and the grinding wheel 4, and the guide post 5 can limit the position of the clamping body 1 and the fixing frame 2, thereby limiting the position of the rail and the grinding wheel 4, allowing the grinding wheel 4 to grind the end face of the rail.

[0033] The card body 1 and the fixing frame 2 can be connected through the guide column 5. The arrangement direction of the card body 1 and the fixing frame 2 is the first direction a. The axial direction of the guide column 5 is the first direction a. The guide column 5 is respectively provided in the card body 1 and the fixing frame 2, so that the card body 1 and the fixing frame 2 can adjust the relative position along the first direction. The guide column 5 can limit the relative position of the card body 1 and the fixing frame 2, so that after the rail is installed, the rail and the grinding wheel 4 can accurately adjust the relative position along the first direction a.

[0034] The clamp body 1 is provided with a mounting groove 11, in which the rail can be fixed. The motor 3 and the grinding wheel 4 are mounted on the fixing frame 2. The grinding wheel 4 is located on the side of the fixing frame 2 close to the clamp body 1, and the output shaft of the motor 3 is fixed to the grinding wheel 4. During operation, the worker can first fix the rail in the clamp body 1, and adjust the distance between the clamp body 1 and the fixing frame 2 along the guide column 5 so that the grinding wheel 4 can contact the rail. The driving motor 3 drives the grinding wheel 4 to rotate, so that the grinding wheel 4 can grind the end face of the rail. The position of the grinding wheel 4 can be adjusted by rotating the entire fixing frame 2, so that the end face of the rail can be fully and widely grinded. The rail end face grinder of the present application can be fixed on the rail to grind the end face of the rail, reducing the labor intensity of the workers and improving work efficiency.

[0035] It should be noted that the shape of the mounting groove 11 is not fixed. As long as the mounting groove 11 matches the shape of the rail, the shape of the mounting groove 11 can be adjusted according to rails of different specifications.

[0036] As an embodiment, the motor 3 is a lithium battery powered motor, which makes the motor 3 more applicable and requires a smaller site. It should be noted that the lithium battery powered motor is a prior art and the internal structure and circuit are not described in detail in this application.

[0037] Reference Figure 2 and Figure 3 As an embodiment, a threaded hole 12 is formed on one side of the card body 1. The threaded hole 12 is connected to the mounting groove 11. A screw rod 13 is threadedly connected to the threaded hole 12. The screw rod 13 can tighten the rail to position the rail in the mounting groove 11. Furthermore, a crank handle 14 is fixed to one end of the screw rod 13, which can facilitate the worker to apply force.

[0038] As an embodiment, the guide post 5 is rotatably connected to the fixed frame 2, and a through slot 15 is provided in the clamp body 1. The guide post 5 is inserted into the through slot 15, and the guide post 5 abuts against the inner side of the through slot 15. The guide post 5 is rotatably connected to the clamp body 1, so that the guide post 5 can only rotate relative to the clamp body 1. The guide post 5 is inserted into the through slot 15 and abuts against the through slot 15. The guide post 5 and the inner wall of the through slot 15 have a certain friction force, so that the guide post 5 can stably move in the through slot 15 along a first direction. When grinding the end face of the rail, since the clamp body 1 is already fixed to the rail, the position of the clamp body 1 is not easy to move. The guide post 5 moves in the through slot 15, which can drive the fixed frame 2 as a whole to move along the first direction a, adjust the distance between the grinding wheel 4 and the rail, and at this time, the fixed frame 2 can rotate along the guide post 5, so that the grinding wheel 4 swings, and adjusts the position of the ground rail end face. Furthermore, the guide post 5 is connected to the through slot 15 by sliding along the first direction a, so that the guide post 5 can only slide along the first direction a relative to the card body 1. It should be noted that the sliding structure can be a structure in which a slide bar and a slide groove cooperate, but is not limited thereto. The sliding structure is an existing structure and will not be described or illustrated in detail in this application.

[0039] Reference Figure 3-Figure 5 As an embodiment, a rotating wheel 16 is rotatably connected to the interior of the clamp body 1. The axis direction of the rotating wheel 16 is perpendicular to the axis direction of the guide column 5. A groove 51 is provided on the upper side of the guide column 5, and the rotating wheel 16 can be placed in the groove 51. A plurality of ridges 52 are fixed in the groove 51. A plurality of slots 161 are provided on the surface of the rotating wheel 16. The ridges 52 can be engaged in the slots 161. When rotating, the slots 161 and the ridges 52 cooperate to push the guide column 5 to drive the fixed frame 2 to move stably along the first direction a, stably adjusting the position between the grinding wheel 4 and the rail. In this way, the position of the grinding wheel 4 and the end face of the rail can be adjusted while the rail and the clamp body 1 are fixed. Furthermore, a handwheel 162 is rotatably connected to one side of the clamp body 1. The connecting shaft of the handwheel 162 is fixed to the rotating wheel 16. Rotating the handwheel 162 can facilitate the worker to operate and move the guide column 5.

[0040] Reference Figure 1 As an embodiment, the fixing frame 2 includes a horizontal plate 21 and a vertical plate 22. The horizontal plate 21 and the vertical plate 22 are arranged perpendicular to each other and fixed. The guide column 5 is disposed through the horizontal plate 21. The side wall of the motor 3 is fixed to the vertical plate 22, and the end face of the motor 3 is fixed to the horizontal plate 21. The output shaft of the motor 3 extends to the side of the horizontal plate 21 near the clamp body 1 and is fixed to the grinding wheel 4. The fixing frame 2 composed of the horizontal plate 21 and the vertical plate 22 has a simple structure and can stably install the motor 3.

[0041] As an embodiment, a rotating sleeve 211 is fixed on the horizontal plate 21, and the rotating sleeve 211 is coaxially arranged with the guide column 5. The guide column 5 is passed through the horizontal plate 21 and is rotatably connected to the rotating sleeve 211. A pull rod 212 is fixed to the rotating sleeve 211. Pulling the pull rod 212 can drive the rotating sleeve 211 to rotate. The rotation of the rotating sleeve 211 can drive the entire fixed frame 2 and the guide column 5 to rotate relative to each other, thereby driving the grinding wheel 4 to rotate, so that the grinding wheel 4 can grind the end face of the rail.

[0042] The implementation principle of the present invention is as follows: when working, the rail can be fixed in the clamp body 1 first, and the distance between the clamp body 1 and the fixing frame 2 can be adjusted along the guide column 5 so that the grinding wheel 4 can contact the rail. The driving motor 3 drives the grinding wheel 4 to rotate, so that the grinding wheel 4 can grind the end face of the rail, and the position of the grinding wheel 4 can be adjusted by rotating the entire fixing frame 2, so that the end face of the rail can be fully and widely grinded. The rail end face grinder of the present application can be fixed on the rail to grind the end face of the rail, thereby reducing the labor intensity of workers and improving work efficiency.

[0043] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A rail end face grinding machine, characterized in that: It comprises a clamping body (1), a guide column (5), a fixing frame (2), a motor (3) and a grinding wheel (4); The rail can be fixed in the card body (1); The motor (3) and the grinding wheel (4) are both mounted on the fixed frame (2), the grinding wheel (4) is located on a side of the fixed frame (2) close to the clamp body (1), and the output shaft of the motor (3) is fixedly connected to the grinding wheel (4); The arrangement direction of the fixing frame (2) and the card body (1) is a first direction, the axial direction of the guide column (5) is a first direction, and the guide column (5) is arranged through the card body (1) and the fixing frame (2) along the first direction.

2. A rail end face grinding machine according to claim 1, characterized in that: The guide column (5) is rotatably connected to the fixing frame (2); a through slot (15) is provided in the card body (1); the guide column (5) is inserted into the through slot (15), and the guide column (5) abuts against the inner side of the through slot (15).

3. A rail end face grinding machine according to claim 2, characterized in that: The card body (1) is internally connected to a rotating wheel (16), and the axis direction of the rotating wheel (16) is perpendicular to the axis direction of the guide column (5); A groove (51) is formed on the upper side of the guide column (5), and a plurality of ridges (52) are fixed in the groove (51); A plurality of slots (161) are provided on the surface of the rotating wheel (16); the rotating wheel (16) can be placed in the groove (51), and the ridges (52) are engaged in the slots (161).

4. A rail end face grinding machine according to claim 1, characterized in that: The fixing frame (2) comprises a horizontal plate (21) and a vertical plate (22), wherein the horizontal plate (21) and the vertical plate (22) are fixed to each other and arranged vertically. The side wall of the motor (3) is fixed to the vertical plate (22), the end face of the motor (3) is fixed to the horizontal plate (21), and the output shaft of the motor (3) extends to the side of the horizontal plate (21) close to the clamp body (1) and is fixed to the grinding wheel (4).

5. A rail end face grinding machine according to claim 4, characterized in that: The transverse plate (21) extends to one side of the motor (3), one end of the guide column (5) is passed through the transverse plate (21), a rotating sleeve (211) is fixed on the transverse plate (21), and the guide column (5) is rotatably connected to the rotating sleeve (211).

6. A rail end face grinding machine according to claim 1, characterized in that: The card body (1) is provided with a mounting groove (11), and the rail is located in the mounting groove (11); A threaded hole (12) is provided on one side of the card body (1), the threaded hole (12) is communicated with the mounting groove (11), a threaded rod (13) is connected to the inner thread of the threaded hole (12), and the threaded rod (13) can tighten the rail.

7. A rail end face grinding machine according to claim 6, characterized in that: A crank handle (14) is fixed to one end of the screw rod (13).

8. A rail end face grinding machine as claimed in claim 3, characterized in that: One side of the card body (1) is rotatably connected to a hand wheel (162), and a connecting shaft of the hand wheel (162) is fixed to the rotating wheel (16).