Deburring device for plastic product processing

By designing a deburring device including a grinding head, a lifting structure and a mesh grinding box, the problems of low burr treatment efficiency and edge damage of plastic products are solved, and precise grinding and efficient production are achieved.

CN223406648UActive Publication Date: 2025-10-03青岛盛通源塑料制品有限公司
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Patent Information

Application Number
CN202422756433.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-10-03
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

Plastic products are prone to burrs during the production process. Existing polishing methods are inefficient and easily damage the edges, especially the curved surfaces, increasing production costs and manpower investment.

Method used

A deburring device for plastic product processing was designed, which includes a work plate, a grinding head, a lifting structure, a rangefinder, and a mesh grinding box. The device can adjust the extension of the grinding head according to the shape and size of the plastic product, accurately process edge and arc burrs, distinguish between flat and arc surface grinding, and use a motor drive and control panel to monitor the grinding process.

Benefits of technology

The accuracy and efficiency of burr treatment are improved, the defective rate of products is reduced, production costs are reduced, and product quality and production efficiency are enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plastic production, and discloses a deburring device for plastic product processing, which comprises a working plate and a polishing head, one side of the lower surface of the working plate is connected with a supporting plate, the upper surface of the supporting plate is connected with a lifting structure, one side of the upper surface of the working plate is provided with a round hole, and the polishing head is in a circular truncated cone shape and is driven by a motor I arranged on the lifting structure. The grinding head penetrates through the round hole, one side of the upper face of the working plate is connected with a lying lead screw lifter driven by a second motor, the two sides of the lead screw lifter are connected with mounting lug plates, the upper faces of the mounting lug plates are connected with third motors, and the lower faces of the mounting lug plates are connected with mesh grinding boxes driven by the third motors. And the mesh polishing box comprises a plane polishing box and an arc surface polishing box. The grinding wheel has the advantages that edge burrs are convenient to grind, excessive grinding is prevented, and an arc-shaped surface and a plane are ground separately.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic production, in particular to a deburring device for processing plastic products. Background Art

[0002] Plastic products are prone to burrs during production due to poor mold design or machining. During the injection molding process, molten plastic enters the mold, where the mold walls and flow paths influence the plastic's shape. Improperly smooth mold surfaces or improper mold design can lead to burrs after injection molding. Additionally, improper settings of the injection molding machine's pressure, speed, and other parameters can cause the plastic to flow too quickly or too slowly, creating burrs.

[0003] During the production of plastic products, burrs are primarily concentrated on edges, but they also appear on flat and curved surfaces. Currently, a common method is to use a grinder to remove these burrs, but this presents several challenges. Using a grinder on edges can easily lead to over-grinding and damage, requiring skilled workers to operate with exceptional skill. Furthermore, for curved surfaces, the use of a grinder is less efficient, requiring constant flipping of the plastic product to achieve optimal deburring results, increasing production costs and labor. Utility Model Content

[0004] In order to solve the above problems, the utility model provides a deburring device for processing plastic products, which is convenient for grinding edge burrs, prevents excessive grinding, and can distinguish between grinding curved surfaces and flat surfaces.

[0005] In order to solve the above-mentioned technical problems, the technical solution proposed in the utility model is: a deburring device for processing plastic products, comprising a working plate and a grinding head, a supporting plate is connected to the lower side of the working plate, a lifting structure is connected to the upper side of the supporting plate, a circular hole is provided on the upper side of the working plate, the grinding head is frustum-shaped, and is driven by a motor 1 provided on the lifting structure, the grinding head passes through the circular hole, a lying screw lifter driven by a motor 2 is connected to the upper side of the working plate, mounting ear plates are connected on both sides of the screw lifter, a motor 3 is connected to the upper side of the mounting ear plate, and a mesh grinding box driven by the motor 3 is connected to the lower side of the mounting ear plate, the mesh grinding box includes a flat grinding box and a curved grinding box.

[0006] Furthermore, the lifting structure includes an electric push rod connected to the middle of the support plate, a recessed groove is provided below the working plate and above the support plate, a lifting plate is connected to the electric push rod, and the motor is connected to the lifting plate.

[0007] Furthermore, an L-plate passing through a circular hole is connected to the lifting plate, a rangefinder is connected to the lower end of the protruding end of the L-plate, the measuring end of the rangefinder is flush with the protruding end of the grinding head, and a control panel is connected to the top of the working plate.

[0008] Furthermore, a dust suction head is connected to the working plate and close to the grinding head, and the dust suction head is connected to an external dust extraction device.

[0009] Furthermore, a rotating shaft driven by motor three is provided in the mesh grinding box, a rotating blade is connected to the lower end of the rotating shaft, and the rotating blade includes a flat blade and an arc-shaped blade. A mesh plate that fits the rotating blade is connected to the bottom of the mesh grinding box, and the mesh plate includes a flat mesh plate and an arc-shaped mesh plate.

[0010] Furthermore, a placement area is provided on the work plate, a ladder storage box is placed in the placement area, the ladder storage box includes a plurality of placement platforms, placement slots are equidistantly provided on the placement platforms, and the placement slots on different placement platforms have different shapes and sizes.

[0011] Compared with the prior art, the utility model has the following advantages:

[0012] Edge burrs are easily polished: The device can adjust the extension of the grinding head according to the shape and size of the plastic product. The extension is adjusted by the electric push rod and the distance meter reading is used to determine the extension of the grinding head, so as to accurately remove burrs on the edge of the plastic product. This step-by-step method makes the polishing more precise and controllable, helping to improve the surface quality of the product.

[0013] Prevent over-grinding: The motor-driven grinding head and screw lifter precisely grind the edges and curved surfaces of plastic products, preventing distortion or damage caused by over-grinding. The control panel allows for better monitoring and adjustment of the grinding process, ensuring the desired results.

[0014] Differentiated grinding of curved and flat surfaces: The device is equipped with mesh grinding boxes, including flat and curved surface grinding boxes, which can be selected and switched according to different grinding requirements. This ensures that curved and flat surfaces can be ground separately, meeting the processing requirements of plastic products of different shapes and improving processing flexibility and applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a three-dimensional Figure 1 ;

[0016] Figure 2 It is a top view of the utility model;

[0017] Figure 3 It is a left view of the utility model;

[0018] Figure 4 This is a three-dimensional Figure 2 ;

[0019] Figure 5 This is a three-dimensional Figure 3 ;

[0020] Figure 6 This is a three-dimensional Figure 4 ;

[0021] Figure 7 This is a cross-sectional view of the plane grinding box of the present utility model;

[0022] Figure 8 It is a cross-sectional view of the arc surface grinding box of the present utility model.

[0023] As shown in the figure: 1. Working plate; 2. Grinding head; 3. Support plate; 4. Motor 1; 5. Screw lifter; 6. Mounting ear plate; 7. Motor 2; 8. Motor 3; 9. Flat grinding box; 10. Arc grinding box; 11. Electric push rod; 12. Recessed groove; 13. Lifting plate; 14. L-plate; 15. Distance meter; 16. Control panel; 17. Dust suction head; 18. Rotating shaft; 19. Flat blade; 20. Arc blade; 21. Flat screen; 22. Arc screen; 23. Placement area; 24. Step storage box; 25. Placement platform; 26. Placement groove. DETAILED DESCRIPTION

[0024] The classification and treatment of various burrs can effectively reduce the defective rate of products, improve product quality and production efficiency, reduce subsequent processing steps, save production costs, and enhance the competitiveness and market reputation of enterprises.

[0025] Combined with attachment Figure 1 and attached Figure 2 A placement area 23 is provided on the work plate 1, and a ladder storage box 24 is placed in the placement area 23. The ladder storage box 24 includes a plurality of placement platforms 25. The placement platforms 25 are equidistantly provided with placement grooves 26. The placement grooves 26 on different placement platforms 25 have different shapes and sizes.

[0026] Combined with attachment Figure 6 A support plate 3 is connected to one side of the lower side of the working plate 1, and a lifting structure is connected to the upper side of the support plate 3. The lifting structure includes an electric push rod 11 connected to the middle of the upper side of the support plate 3. A recessed groove 12 is provided below the working plate 1 and above the support plate 3. A lifting plate 13 is connected to the upper side of the electric push rod 11, and the motor 4 is connected to the upper side of the lifting plate 13.

[0027] Combined with attachment Figure 1 and attached Figure 5 A circular hole is provided on one side of the work plate 1. The grinding head 2 is in a truncated cone shape and is driven by a motor 4 provided on the lifting structure. The grinding head 2 passes through the circular hole. An L-plate 14 passing through the circular hole is connected to the lifting plate 13. A rangefinder 15 is connected to the lower end of the protruding end of the L-plate 14. The measuring end of the rangefinder 15 is flush with the protruding end of the grinding head 2. A control panel 16 is connected to the top of the work plate 1. A dust suction head 17 is connected to the top of the work plate 1 and near the grinding head 2. The dust suction head 17 is connected to an external dust extraction device.

[0028] Combined with attachment Figure 4 、 8 , one side of the working plate 1 is connected to a lying screw lifter 5 driven by a second motor 7, and both sides of the screw lifter 5 are connected to mounting ear plates 6, and the mounting ear plates 6 are connected to motor three 8, and the mounting ear plates 6 are connected to a mesh grinding box driven by motor three 8 below. The mesh grinding box includes a flat grinding box 9 and a curved grinding box 10, and a rotating shaft 18 driven by motor three 8 is provided in the mesh grinding box. A rotating blade is connected at the lower end of the rotating shaft 18, and the rotating blade includes a flat blade 19 and a curved blade 20. A mesh plate that fits the rotating blade is connected to the bottom of the mesh grinding box, and the mesh plate includes a flat mesh plate 21 and a curved mesh plate 22.

[0029] Specific implementation of the utility model: When the utility model is used, a plastic product with burrs is taken out. If there are burrs on the edge, the extension amount of the grinding head 2 is adjusted according to the shape and size of the plastic product. The specific method is to start the electric push rod 11 to extend or retract, drive the lifting plate 13 to move up and down, and the measuring end of the rangefinder 15 on the L plate is flush with the top of the grinding head 2, so that the extension amount of the grinding head 2 can be determined from the reading of the rangefinder 15, and start the motor 4 to drive the grinding head 2 to remove the burrs on the edge of the plastic product, and at the same time achieve chamfering to prevent the edge of the plastic product from being too sharp or If there are defects, if there are burrs on the curved surface, turn on motor 2 7 to drive the screw lifter 5, so that the mounting ear plates 6 on both sides move back and forth, start motor 3 8 to drive the curved blade 20 to rotate at high speed, and put the curved surface of the plastic product close to the curved mesh plate 22 on the bottom of the curved grinding box 10, and use the curved blade 20 to process the burrs. During the grinding process, you only need to simply flip the plastic product, and your hands do not need to move back and forth. The same is true for processing flat burrs. Use the flat grinding box 9 for processing. The processed plastic products are temporarily stored in the placement slots 26 of different specifications in the stepped storage box 24. The placement slots 26 of different shapes are convenient for placing different plastic products.

[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. For ordinary technicians in this field, the specific meaning of the above terms in the present invention can be understood according to specific circumstances.

[0031] The above description of the present invention and its embodiments is non-limiting. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by the above, and does not deviate from the purpose of the present invention, without inventive design, a structure and embodiment similar to the technical solution should fall within the scope of protection of the present invention.

Claims

1. A deburring device for processing plastic products, comprising a working plate (1) and a grinding head (2), characterized in that: A support plate (3) is connected to one side of the lower side of the working plate (1), a lifting structure is connected to the upper side of the support plate (3), a circular hole is provided on one side of the upper side of the working plate (1), the grinding head (2) is in the shape of a truncated cone and is driven by a motor 1 (4) provided on the upper side of the lifting structure, the grinding head (2) passes through the circular hole, a lying screw lifter (5) driven by a motor 2 (7) is connected to one side of the upper side of the working plate (1), both sides of the screw lifter (5) are connected to mounting ear plates (6), a motor 3 (8) is connected to the upper side of the mounting ear plates (6), and a mesh grinding box driven by the motor 3 (8) is connected to the lower side of the mounting ear plates (6); The mesh grinding box comprises a plane grinding box (9) and a curved surface grinding box (10).

2. A deburring device for plastic product processing according to claim 1, characterized in that: The lifting structure includes an electric push rod (11) connected to the middle of the upper portion of the support plate (3), a recessed groove (12) is provided below the working plate (1) and above the support plate (3), a lifting plate (13) is connected to the upper portion of the electric push rod (11), and the motor (4) is connected to the upper portion of the lifting plate (13).

3. A deburring device for plastic product processing according to claim 2, characterized in that: An L-plate (14) passing through a circular hole is connected to the upper surface of the lifting plate (13); a distance meter (15) is connected to the lower surface of the extended end of the L-plate (14); a measuring end of the distance meter (15) is flush with the extended end of the grinding head (2); and a control panel (16) is connected to the upper surface of the working plate (1).

4. A deburring device for plastic product processing according to claim 1, characterized in that: A dust suction head (17) is connected to the working plate (1) and close to the grinding head (2), and the dust suction head (17) is connected to an external dust extraction device.

5. The deburring device for plastic product processing according to claim 1, characterized in that: A rotating shaft (18) driven by a motor (8) is provided in the mesh polishing box for rotation. A rotating blade is connected at the lower end of the rotating shaft (18). The rotating blade includes a flat blade (19) and an arc-shaped blade (20). A mesh plate that fits the rotating blade is connected below the mesh polishing box. The mesh plate includes a flat mesh plate (21) and an arc-shaped mesh plate (22).

6. A deburring device for plastic product processing according to claim 1, characterized in that: The work plate (1) is provided with a placement area (23), a ladder storage box (24) is placed in the placement area (23), the ladder storage box (24) includes a plurality of placement platforms (25), and placement grooves (26) are equidistantly provided on the placement platforms (25). The placement grooves (26) on different placement platforms (25) have different shapes and sizes.