Machining tool for aluminum alloy pavilion roof diagonal bracing profile

Abstract

The utility model relates to the technical field of aluminum profile equipment, and discloses an aluminum alloy pavilion roof diagonal bracing profile machining tool which comprises a base, an adapting mechanism is arranged on the upper portion of the base and used for fixing materials, and a discharging mechanism is arranged in the adapting mechanism and used for transferring the machined materials out of a working area. The adapting mechanism comprises a supporting pier, the supporting pier is fixedly connected to the outer wall of the base, a first motor is fixedly connected to the interior of the supporting pier, a threaded rod is rotatably connected to the side wall of the supporting pier, the output end of the first motor is fixedly connected to one end of the threaded rod, and the outer wall of the threaded rod is in threaded connection with one end of an adjusting frame. A first motor in the adaptation mechanism drives a threaded rod to drive an adjusting frame to move accurately, and a sliding rod, an arc-shaped fixing block, an arc-shaped limiting strip and a suction cup are matched, so that the fixing form is flexibly adjusted according to the shape and size of materials.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profile equipment, in particular to a processing tool for an aluminum alloy pavilion roof diagonal bracing profile. Background Art

[0002] In the manufacturing of aluminum alloy pavilions, the processing of roof bracing profiles is crucial, as their quality and precision impact the overall structural stability and aesthetics of the pavilion. Traditional processing tooling suffers from numerous drawbacks. First, it lacks adaptability to unusually shaped materials. Due to the diverse shapes of bracing profiles, common tooling, often consisting of fixed-size fixtures, struggles to closely conform to the contours of the material. This can lead to loosening and displacement during processing, resulting in reduced precision, increased scrap rates, and increased costs and resource consumption. For example, for complex curves or irregular polygonal profiles, fixed fixtures cannot provide stable support and precise positioning.

[0003] Second, material transfer is difficult. Processed bracing profiles vary in size, making manual handling of large or bulk materials prone to damage and inefficiency. Especially in large-scale production lines, slow material transfer becomes a bottleneck, delaying construction schedules, reducing production efficiency and market responsiveness, and weakening companies' competitiveness. This makes it impossible to meet the construction market's demand for efficient and high-quality aluminum alloy pavilions, hindering the industry's scale and efficiency. Innovation in tooling is urgently needed to improve this situation. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a processing tool for aluminum alloy pavilion roof diagonal bracing profiles, aiming to improve the problems in the prior art of weak adaptability of special-shaped materials and difficulty in transferring materials due to excessive size.

[0005] In order to achieve the above-mentioned object, the utility model adopts the following technical solution: a processing tool for aluminum alloy pavilion roof diagonal bracing profile, comprising a base, an upper portion of the base is provided with an adaption mechanism for fixing the material, and an internal portion of the adaption mechanism is provided with a discharge mechanism for transferring the processed material out of the working area;

[0006] The adjusting device is a frame structure of the present invention and the frame structure comprises a support pier, the support pier is fixedly connected to the outer wall of the base, the inner wall of the support pier is fixedly connected to the motor 1, the side wall of the support pier is rotatably connected to the threaded rod, the output end of the motor 1 is fixedly connected to one end of the threaded rod, the outer wall of the threaded rod is threadedly connected to one end of the adjusting frame, the adjusting frame is provided with a sliding groove, the inner wall of the sliding groove is slidably connected to the sliding rod, and both ends of the sliding rod are fixedly connected to a limiting block, the outer wall of the limiting block at one end is rotatably connected to an arc fixing block, the inner wall of the arc fixing block is rotatably connected to a rotating rod 1, the two ends of the rotating rod 1 pass through the arc fixing block and are fixedly connected to an arc limiting strip, the outer wall of the arc fixing block is fixedly connected to a suction cup, a plurality of sliding rods are provided in the sliding groove, and the inner wall of the arc limiting strip is rotatably connected to a plurality of arc fixing blocks.

[0007] As a further description of the above technical solution: the unloading mechanism includes a hydraulic rod, which is fixedly connected to the inside of the base, and the output end of the hydraulic rod is fixedly connected to the outer wall of the adjusting frame. The sliding connection of the base is provided with a unloading plate, and the inside of the unloading plate is fixedly connected with motor 2, and the output end of motor 2 is fixedly connected with one end of rotating rod 2, and the outer wall of rotating rod 2 is fixedly connected with flip plate 1, and the other end of rotating rod 2 passes through flip plate 1 and is rotatably connected to the inner wall of the unloading plate.

[0008] As a further description of the above technical solution: the interior of the blanking plate is fixedly connected with multiple motors 2, the interior of the blanking plate is rotatably connected with flip plate 2 and flip plate 3, the connection between flip plate 1, flip plate 2 and flip plate 3 is fixedly connected with an electromagnet, the interior of flip plate 2 and flip plate 3 is fixedly connected with rotating rod 3 and rotating rod 4, the output end of motor 2 is magnetically connected to one end of rotating rod 3 and rotating rod 4, and the other end of rotating rod 3 and rotating rod 4 is rotatably connected to the inner wall of the blanking plate.

[0009] As a further description of the above technical solution: the internal rotation of the limit block at the other end is connected to the limit shaft, one end of the limit shaft passes through the limit block and is fixedly connected to an adjustment knob, a fixing groove is provided on the outer wall of the base, and the other end of the limit shaft is threadedly connected to the inner wall of the fixing groove.

[0010] As a further description of the above technical solution: the adjustment frames are symmetrically distributed on the outer wall of the base, and the other end of the adjustment frame is slidably connected to the limiting rod.

[0011] As a further description of the above technical solution: a universal wheel is fixedly connected to the outer wall of the base.

[0012] As a further description of the above technical solution: a flip plate 1, a flip plate 2 and a flip plate 3 are symmetrically arranged inside the blanking plate.

[0013] The utility model has the following beneficial effects:

[0014] 1. In this utility model, a motor in the adaptive mechanism drives a threaded rod, driving the precise displacement of the adjustment frame. Combined with a sliding rod, curved fixing block, curved limit strip, and suction cup, the fixed position can be flexibly adjusted according to the shape and size of the material. Whether it is complex curves or irregular contours, it can be firmly clamped, improving processing accuracy and facilitating the production of special-shaped profiles.

[0015] 2. The unloading mechanism in this new machine significantly optimizes the material transfer process. A hydraulic lever, in conjunction with the unloading plate and a multi-motor-driven flip plate system, precisely controls the flip angle and timing based on the material's characteristics. Even large, heavy materials can be safely transferred, avoiding damage associated with traditional handling, improving processing efficiency and end product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A three-dimensional diagram of a processing tool for an aluminum alloy pavilion roof diagonal bracing profile proposed in the present invention;

[0017] Figure 2 This is a diagram showing the processing tooling for the aluminum alloy pavilion roof diagonal bracing profile proposed in the present invention;

[0018] Figure 3 This is a schematic diagram of a processing tool for an aluminum alloy pavilion roof diagonal bracing profile proposed in the present invention;

[0019] Figure 4 The utility model provides a schematic diagram of the processing tooling adaptation mechanism for the aluminum alloy pavilion roof diagonal bracing profile.

[0020] Legend:

[0021] 1. Base; 2. Support pier; 3. Motor 1; 4. Threaded rod; 5. Adjustment frame; 6. Sliding groove; 7. Sliding rod; 8. Limit block; 9. Arc fixing block; 10. Rotating rod 1; 11. Arc limiting strip; 12. Suction cup; 13. Hydraulic rod; 14. Blanking plate; 15. Motor 2; 16. Rotating rod 2; 17. Flip plate 1; 18. Flip plate 2; 19. Flip plate 3; 20. Electromagnet; 21. Rotating rod 3; 22. Rotating rod 4; 23. Limit shaft; 24. Adjustment knob; 25. Fixing groove; 26. Limit rod; 27. Universal wheel. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Reference Figure 1-Figure 4 The utility model provides an embodiment: a processing tool for the diagonal bracing profile of the roof of an aluminum alloy pavilion, comprising a base 1, an adaptable mechanism is provided on the upper part of the base 1, which is used to fix the material, and a blanking mechanism is provided inside the adaptable mechanism, which is used to transfer the processed material out of the working area; the adaptable mechanism comprises a supporting pier 2, the supporting pier 2 is fixedly connected to the outer wall of the base 1, a motor 3 is fixedly connected to the inside of the supporting pier 2, a threaded rod 4 is rotatably connected to the side wall of the supporting pier 2, the output end of the motor 3 is fixedly connected to one end of the threaded rod 4, and the outer wall of the threaded rod 4 is threadedly connected There is one end of an adjusting frame 5, a sliding groove 6 is opened inside the adjusting frame 5, the inner wall of the sliding groove 6 is slidably connected to a sliding rod 7, both ends of the sliding rod 7 are fixedly connected to a limit block 8, the outer wall of the limit block 8 at one end is rotatably connected to an arc-shaped fixed block 9, the interior of the arc-shaped fixed block 9 is rotatably connected to a rotating rod 10, both ends of the rotating rod 10 pass through the arc-shaped fixed block 9 and are fixedly connected to an arc-shaped limit strip 11, the outer wall of the arc-shaped fixed block 9 is fixedly connected to a suction cup 12, a plurality of sliding rods 7 are arranged in the sliding groove 6, and the inner wall of the arc-shaped limit strip 11 is rotatably connected to a plurality of arc-shaped fixed blocks 9.

[0024] The adjustment brackets 5 are symmetrically distributed on the outer wall of the base 1 , and the other end of the adjustment bracket 5 is slidably connected to the limit rod 26 .

[0025] The other end of the limit block 8 is internally rotatably connected to a limit shaft 23, one end of the limit shaft 23 passes through the limit block 8 and is fixedly connected to an adjusting knob 24, a fixing groove 25 is opened on the outer wall of the base 1, and the other end of the limit shaft 23 is threadedly connected to the inner wall of the fixing groove 25.

[0026] refer to Figure 1 、 Figure 2 and Figure 4Specifically, the adaptation mechanism operates by first starting the motor 13, whose output end drives the threaded rod 4 to rotate. Since the adjustment frame 5 is threadedly connected to the threaded rod 4, the adjustment frame 5 is linearly displaced along the axial direction of the threaded rod 4 under the action of the threaded transmission and the limit rod 26. After initial fixation, the positions of the multiple sliding rods 7 are adjusted to adapt to the size of the material. After determining the position of the sliding rod 7, the adjustment knob 24 is rotated to fix the position of the sliding rod 7. The suction cup 12 on the arc-shaped fixing block 9 at one end of the sliding rod 7 provides adsorption force. The arc-shaped limit strip 11 is rotated by the rotating rod 10 to flexibly adjust the angle and position, thereby achieving multi-directional embracing and constraint of diagonal bracing profiles of different shapes and sizes. When facing special-shaped profiles, through the movement of the adjustment frame 5, the coordination of the arc-shaped fixing block 9 and the assistance of the limit component, it closely fits the profile contour, provides stable support and precise positioning, and effectively solves the problem of adapting to special-shaped materials.

[0027] The unloading mechanism includes a hydraulic rod 13, which is fixedly connected to the inside of the base 1, and the output end of the hydraulic rod 13 is fixedly connected to the outer wall of the adjusting frame 5. The base 1 is slidingly connected with a unloading plate 14, and the inside of the unloading plate 14 is fixedly connected with a motor 2 15, and the output end of the motor 2 15 is fixedly connected to one end of a rotating rod 2 16, and the outer wall of the rotating rod 2 16 is fixedly connected to a flip plate 17, and the other end of the rotating rod 2 16 passes through the flip plate 17 and is rotatably connected to the inner wall of the unloading plate 14.

[0028] The interior of the blanking plate 14 is fixedly connected to multiple motors 2 15, and the interior of the blanking plate 14 is rotatably connected to a flip plate 2 18 and a flip plate 3 19. The connection between the flip plate 17, the flip plate 2 18 and the flip plate 3 19 is fixedly connected to an electromagnet 20. The interior of the flip plate 2 18 and the flip plate 3 19 is fixedly connected to a rotating rod 3 21 and a rotating rod 4 22. The output end of the motor 2 15 is magnetically connected to one end of the rotating rod 3 21 and the rotating rod 4 22, and the other end of the rotating rod 3 21 and the rotating rod 4 22 is rotatably connected to the inner wall of the blanking plate 14.

[0029] A universal wheel 27 is fixedly connected to the outer wall of the base 1 .

[0030] A turning plate 17 , a turning plate 2 18 and a turning plate 3 19 are symmetrically arranged inside the blanking plate 14 .

[0031] refer to Figure 2 and Figure 3Specifically, after the material processing is completed, the unloading mechanism starts to operate, the hydraulic rod 13 telescopes and lifts one end of the adjustment frame 5, and the other end rotates around the threaded rod 4 to tilt the material. Then the unloading plate 14 slides out, and the motor in the unloading plate 14 starts, driving the rotating rod 2 16 to rotate, causing the flip plate 1 17 to flip a specific angle to construct a material transfer channel. If the material size is large or the weight is high, multiple motors drive the flip plate 2 18 and the flip plate 3 19 to rotate respectively, and cooperate with the electromagnet 20 magnetic control to flip together to form a wide and stable receiving surface, which is suitable for the transfer of large or batch materials. In this process, each flip plate is connected by a rotating rod and precisely matched with the unloading plate 14 to ensure smooth rotation, accurate angle and reliable load-bearing, ensure safe and efficient material transfer, avoid collision damage, improve processing efficiency and finished product quality, and optimize the overall processing flow.

[0032] Working Principle: In actual use, the adaptable mechanism firstly realizes the stable clamping and precise positioning of raw materials of different sizes, and then the unloading mechanism efficiently completes the transfer of processed materials, ensuring a smooth, accurate and efficient processing flow.

[0033] The adaptation mechanism operates by first starting the motor 3, whose output drives the threaded rod 4 to rotate. Since the adjustment frame 5 is threadedly connected to the threaded rod 4, the adjustment frame 5 is linearly displaced along the axial direction of the threaded rod 4 under the action of the thread transmission and the limit rod 26. After initial fixation, the positions of the multiple sliding rods 7 are adjusted to adapt to the size of the material. After determining the position of the sliding rod 7, the adjustment knob 24 is rotated to fix the position of the sliding rod 7. The suction cup 12 on the arc-shaped fixing block 9 at one end of the sliding rod 7 provides adsorption force. The arc-shaped limit strip 11 is rotated by the rotating rod 10 to flexibly adjust the angle and position, achieving multi-directional surrounding constraints for diagonal bracing profiles of different shapes and sizes. When facing special-shaped profiles, through the movement of the adjustment frame 5, the coordination of the arc-shaped fixing block 9, and the assistance of the limit components, it closely fits the profile contour, provides stable support and precise positioning, and effectively solves the problem of adapting to special-shaped materials.

[0034] After the material processing is completed, the unloading mechanism starts to work. The hydraulic rod 13 is telescopically lifted to lift one end of the adjustment frame 5, and the other end rotates around the threaded rod 4 to tilt the material. Then the unloading plate 14 slides out, and the motor in the unloading plate 14 starts, driving the rotating rod 2 16 to rotate, causing the flip plate 1 17 to flip to a specific angle, thereby constructing a material transfer channel. If the material size is large or the weight is high, multiple motors drive the flip plate 2 18 and the flip plate 3 19 to rotate respectively, and cooperate with the electromagnet 20 magnetic control to flip together to form a wide and stable receiving surface, which is suitable for the transfer of large or batch materials. During this process, each flip plate is connected by a rotating rod and precisely matched with the unloading plate 14 to ensure smooth rotation, accurate angles and reliable load-bearing, ensuring safe and efficient material transfer, avoiding collision damage, improving processing efficiency and finished product quality, and optimizing the overall processing flow.

[0035] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A processing tool for an aluminum alloy pavilion roof diagonal bracing profile, comprising a base (1), characterized in that: An adaption mechanism is provided on the upper portion of the base (1) for fixing the material, and a material removal mechanism is provided inside the adaption mechanism for transferring the processed material out of the working area; The adaptability mechanism includes a support pier (2), the support pier (2) is fixedly connected to the outer wall of the base (1), the interior of the support pier (2) is fixedly connected to a motor 1 (3), the side wall of the support pier (2) is rotatably connected to a threaded rod (4), the output end of the motor 1 (3) is fixedly connected to one end of the threaded rod (4), the outer wall of the threaded rod (4) is threadedly connected to one end of an adjustment frame (5), a sliding groove (6) is provided inside the adjustment frame (5), the inner wall of the sliding groove (6) is slidably connected to a sliding rod (7), and the sliding rod Both ends of (7) are fixedly connected to the limit blocks (8), the outer wall of the limit block (8) at one end is rotatably connected to the arc-shaped fixed block (9), the interior of the arc-shaped fixed block (9) is rotatably connected to a rotating rod (10), the two ends of the rotating rod (10) pass through the arc-shaped fixed block (9) and are fixedly connected to an arc-shaped limit strip (11), the outer wall of the arc-shaped fixed block (9) is fixedly connected to a suction cup (12), a plurality of sliding rods (7) are arranged in the sliding groove (6), and the inner wall of the arc-shaped limit strip (11) is rotatably connected to a plurality of arc-shaped fixed blocks (9).

2. The processing tool for the aluminum alloy pavilion roof diagonal bracing profile according to claim 1 is characterized by: The unloading mechanism includes a hydraulic rod (13), the hydraulic rod (13) is fixedly connected to the inside of the base (1), the output end of the hydraulic rod (13) is fixedly connected to the outer wall of the adjustment frame (5), the base (1) is slidably connected to a unloading plate (14), the inside of the unloading plate (14) is fixedly connected to a second motor (15), the output end of the second motor (15) is fixedly connected to one end of a second rotating rod (16), the outer wall of the second rotating rod (16) is fixedly connected to a first flip plate (17), and the other end of the second rotating rod (16) passes through the first flip plate (17) and is rotatably connected to the inner wall of the unloading plate (14).

3. The processing tool for the aluminum alloy pavilion roof diagonal bracing profile according to claim 2 is characterized by: The inside of the blanking plate (14) is fixedly connected with a plurality of motors 2 (15), the inside of the blanking plate (14) is rotatably connected with a flip plate 2 (18) and a flip plate 3 (19), the connection between the flip plate 1 (17), the flip plate 2 (18) and the flip plate 3 (19) is fixedly connected with an electromagnet (20), the inside of the flip plate 2 (18) and the flip plate 3 (19) is fixedly connected with a rotating rod 3 (21) and a rotating rod 4 (22), the output end of the motor 2 (15) is magnetically connected with one end of the rotating rod 3 (21) and the rotating rod 4 (22), and the other end of the rotating rod 3 (21) and the rotating rod 4 (22) is rotatably connected to the inner wall of the blanking plate (14).

4. The processing tool for the aluminum alloy pavilion roof diagonal bracing profile according to claim 1 is characterized by: The other end of the limit block (8) is internally rotatably connected to a limit shaft (23), one end of the limit shaft (23) passes through the limit block (8) and is fixedly connected to an adjustment knob (24), an outer wall of the base (1) is provided with a fixing groove (25), and the other end of the limit shaft (23) is threadedly connected to the inner wall of the fixing groove (25).

5. The processing tool for the aluminum alloy pavilion roof diagonal bracing profile according to claim 1 is characterized by: The adjustment frame (5) is symmetrically distributed on the outer wall of the base (1), and the other end of the adjustment frame (5) is slidably connected to the limit rod (26).

6. The processing tool for the aluminum alloy pavilion roof diagonal bracing profile according to claim 1 is characterized by: The outer wall of the base (1) is fixedly connected with a universal wheel (27).

7. The processing tool for the aluminum alloy pavilion roof diagonal bracing profile according to claim 2 is characterized by: The blanking plate (14) is symmetrically provided with a turning plate 1 (17), a turning plate 2 (18) and a turning plate 3 (19) inside.

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