Honeycomb sandwich panel insert mounting workbench

By designing a honeycomb sandwich panel inlay installation workbench and using an automatic telescopic wire take-up device and limit blocks to achieve precise positioning of the inlays, the problem of low installation efficiency of honeycomb sandwich panel inlays was solved, the installation efficiency was improved and the structural integrity of the floor was ensured.

CN223406935UActive Publication Date: 2025-10-03JIANGXI HONGDU AVIATION IND GRP
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Patent Information

Application Number
CN202422904128.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-10-03
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

During the processing of composite honeycomb sandwich panels, how to efficiently install inlays to prevent the honeycomb core inside the floor from moisture and damage, and meet the installation, fixation and bearing requirements.

Method used

A honeycomb sandwich panel inlay installation workbench was designed, which adopted an automatic telescopic wire take-up and a limit block. Through the cooperation of the limit block and the automatic telescopic wire take-up, the inlays can be accurately positioned and installed, ensuring that the amount of the inlays protruding from the floor surface meets the design requirements.

Benefits of technology

The efficiency of inlay installation is improved, the structural integrity and functionality of the honeycomb sandwich panel are ensured, and the panel is suitable for the processing of passenger and cargo cabin floors of large passenger aircraft.

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Abstract

A honeycomb sandwich plate insert mounting workbench comprises a table top, supporting legs, automatic telescopic take-up devices, limiting block connectors, a reinforcing baffle and limiting blocks, the table top is mounted on the supporting legs, the reinforcing baffle is mounted on the table top, the automatic telescopic take-up devices are mounted on the four peripheries of the reinforcing baffle respectively, and the limiting blocks are mounted on the limiting block connectors. Each automatic telescopic take-up device is provided with a limiting block connector used for being connected with the corresponding limiting block, each limiting block connector is provided with a main line, and each main line is provided with a plurality of branch lines used for being connected with the corresponding limiting block. The limiting block comprises a guide column, bosses, a base, a connecting hole and a handle, the base is provided with three bosses, the guide column is arranged among the three bosses, one of the bosses is provided with the handle, and the handle is provided with the connecting hole used for being connected with a branch wire; the honeycomb core sandwich plate insert is installed through the automatic telescopic take-up device and the limiting block, so that the amount, protruding out of the upper surface of the floor, of the installed insert meets the design requirement, and the installation efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of composite material manufacturing, in particular to a honeycomb sandwich panel inlay installation workbench. Background Art

[0002] Composite honeycomb sandwich panels are composed of upper and lower fiberboards and a honeycomb core. The honeycomb core and the fiberboards are bonded together by adhesive film. This type of honeycomb sandwich structure composite material is light, high in rigidity, corrosion-resistant and flame-retardant. It also has certain vibration and wave absorption functions, and has certain applications in aerospace and satellite antennas. Among them, the passenger and cargo compartment floors of various large passenger aircraft also mostly use sandwich panels of this type of structure.

[0003] Before composite honeycomb sandwich panels are processed into passenger and cargo compartment floors, in addition to being processed in shape according to the digital model of the passenger and cargo compartment floor products, they also need to be edge-sealed around the perimeter and inlaid with parts at the connection between the passenger and cargo compartment floor and the floor beams to prevent the honeycomb core inside the floor from getting damp and damaged, and to ensure that the entire floor can be installed, fixed and withstand a certain amount of force. Utility Model Content

[0004] The technical problem solved by the present invention is to provide a honeycomb sandwich panel inlay installation workbench to solve the problems in the above-mentioned background technology.

[0005] The technical problem solved by the present invention is achieved by the following technical solutions:

[0006] A honeycomb sandwich panel inlay installation workbench includes a table top, support legs, an automatic telescopic wire take-up, a limit block joint, a reinforcement baffle and a limit block, wherein the table top is installed on the support legs, the reinforcement baffle is installed on the table top, and the automatic telescopic wire take-up is symmetrically installed in the length direction of the reinforcement baffle, and the automatic telescopic wire take-up is symmetrically installed in the width direction of the reinforcement baffle, each automatic telescopic wire take-up is provided with a limit block joint for connecting to the limit block, a main line is provided on the limit block joint, and a plurality of branch lines with a certain length for connecting to the limit blocks are provided on the main line to meet the installation of different positions and different numbers of inlays on honeycomb sandwich panels of different sizes; the limit block includes a guide column, a boss, a base, a connecting hole and a handle, three bosses are provided on the base, the guide column is provided in the middle of the three bosses, and a handle is provided on one of the bosses, and the handle is provided with a connecting hole for connecting to the branch line.

[0007] In the present invention, the height and diameter of the guide column on the limit block, the height h of the three bosses, and the distance from the guide column axis are designed according to the outer contour diameter of the inlay installed on the honeycomb sandwich panel, the diameter of the middle through hole, and the overall height. It is required that the three bosses are at equal distances from the guide column on the side close to the guide column surface, and on the basis of ensuring sufficient support for the inlay, the base is subjected to a certain surface reduction treatment to reduce the contact area with the inlay, which is conducive to visual inspection of the contact between the inlay and the base, and ultimately achieves the design requirement that the protrusion of the inlay from the upper surface of the honeycomb sandwich panel is not greater than the height h of the boss.

[0008] In the utility model, a supporting foot is installed at the bottom of the supporting leg.

[0009] In the present invention, the three bosses are arranged in a Y shape.

[0010] In the utility model, a storage box for storing the main line of the automatic telescopic wire take-up device is provided on the reinforcement baffle.

[0011] In this utility model, the specific use is as follows:

[0012] Place the honeycomb sandwich panel with the completed inlay installation hole processing on the table, with the upper surface of the honeycomb sandwich panel facing downward, that is, the upper surface of the honeycomb sandwich panel is placed in contact with the table, and then place the inlay into the inlay installation hole, with the side of the inlay with the glue injection hole facing upward. Then, starting from one side of the honeycomb sandwich panel, use limit blocks to position the side of each inlay without the glue injection hole. When positioning, according to the position and number of the inlays, a certain number of limit blocks are pulled out of the automatic telescopic take-up at the corresponding position to a certain length for easy operation, and finally ensure that the height of the inlay protruding from the upper surface of the honeycomb sandwich panel does not exceed h. Use limit blocks to position the inlay on the table. After the adhesive gels, lift the honeycomb sandwich panel as a whole, use the automatic telescopic take-up to retract the limit blocks, and keep the limit blocks clean.

[0013] Beneficial effects: The utility model utilizes an automatic telescopic take-up device and a limit block to complete the installation of inlays on the honeycomb core sandwich panel, so as to ensure that the amount of the inlays protruding from the upper surface of the floor after installation meets the design requirements, thereby effectively improving the installation efficiency; it has been applied in the processing of passenger and cargo cabin floor panels with honeycomb sandwich structures of large passenger aircraft, and has achieved good processing results. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a structural diagram of a preferred embodiment of the present utility model.

[0015] Figure 2 This is a front view of the limit block in a preferred embodiment of the present utility model.

[0016] Figure 3This is a left view of the limit block in a preferred embodiment of the present utility model.

[0017] Figure 4 This is a top view of the limiting block in a preferred embodiment of the present utility model.

[0018] Figure 5 This is a schematic diagram of the honeycomb sandwich panel structure in a preferred embodiment of the present utility model.

[0019] Figure 6 This is a schematic diagram of the honeycomb sandwich panel inlay in a preferred embodiment of the present invention after installation.

[0020] Figure 7 This is a schematic diagram of a honeycomb sandwich panel inlay positioned by a limiting block in a preferred embodiment of the present utility model. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below with reference to specific illustrations.

[0022] See also Figures 1 to 7 A honeycomb sandwich panel inlay installation workbench comprises a table top 1, support legs 2, support feet 3, an automatic telescopic take-up device 4, a limit block joint 5, a reinforcement baffle 6, a guide column 7, a boss 8, a base 9, a connection hole 10, a handle 11, a honeycomb sandwich panel 12, an inlay installation hole 13, an upper fiberboard 14, a paper honeycomb core 15, a lower fiberboard 16, an upper adhesive film 17, a lower adhesive film 18, glue injection holes (19, 20), an adhesive 21, an inlay 22 and a limit block 23, wherein the table top 1 is installed on the support legs 2, the bottom of the support legs 2 is installed with the support feet 3, and the table top 1 is installed with reinforcement baffles. The fixed baffle 6 and the reinforcement baffle 6 are symmetrically installed with four automatic telescopic wire take-ups 4 in the length direction, and two automatic telescopic wire take-ups 4 are symmetrically installed in the width direction of the reinforcement baffle 6. The limit block 23 is connected to the limit block connector 5 on the automatic telescopic wire take-up 4 through the connection hole 10 on the limit block 23. Five limit blocks 23 are connected to one automatic telescopic wire take-up 4. The branch line of the automatic telescopic wire take-up 4 connecting each limit block 23 is required to have a certain length and share a main line to meet the installation of different positions and different numbers of inlays 22 on honeycomb sandwich panels 12 of different sizes;

[0023] The limit block includes a guide column 7, a boss 8, a base 9, a connecting hole 10 and a handle 11. Three bosses 8 are provided on the base 9. The guide column 7 is arranged in the middle of the three bosses 8, and a handle 11 is provided on one of the bosses 8. The handle 11 is provided with a connecting hole 10. According to the outer contour diameter, the diameter of the middle through hole and the overall height of the inlay 22 installed on the honeycomb sandwich panel 12, the height and diameter of the guide column 7 on the limit block 23, the height h of the three bosses 8, and the distance from the axis of the guide column 7 are designed. It is required that the three bosses 8 are at an equal distance from the guide column 7 on the side close to the guide column 7. On the basis of ensuring sufficient support for the inlay 22, the base 9 is subjected to a certain surface reduction treatment to reduce the contact area with the inlay 22, which is conducive to visual inspection of the contact between the inlay 22 and the base 9, and finally the design requirement that the protrusion of the inlay 22 protruding from the upper surface of the honeycomb sandwich panel 12 is not greater than h is achieved.

[0024] In this embodiment, the three bosses 8 are arranged in a Y shape.

[0025] In this embodiment, a storage box for storing the main line of the automatic retractable wire take-up device 4 is provided on the reinforcement baffle 6 .

[0026] In this embodiment, the specific use is as follows:

[0027] Place the honeycomb sandwich panel 12 with the mounting holes of the inlay 22 processed on the table 1, requiring the upper surface of the honeycomb sandwich panel 12 to face downward, that is, the upper surface of the honeycomb sandwich panel 12 is placed in contact with the table 1, and then place the inlay 22 into the inlay mounting hole 13, requiring the side of the inlay 22 with the glue injection holes (19, 20) to face upward, that is, the side of the inlay 22 without the glue injection holes (19, 20) is installed on the upper surface of the honeycomb sandwich panel 12, and then starting from one side of the honeycomb sandwich panel 12, use the limit block 23 to position each inlay on the side without the glue injection hole, and when positioning, according to the position and number of the inlay 22, a certain number of limit blocks 23 are pulled out of the automatic retractable take-up device 4 at the corresponding position by a certain length for easy operation, and finally ensure that the height of the inlay 22 protruding from the upper surface of the honeycomb sandwich panel 12 does not exceed the height h of the boss 8, and use the limit block 23 to position the inlay 22 on the table 1, and the honeycomb sandwich panel 12 after glue injection is completed. Figure 7 As shown, after the adhesive 21 is gelled, the honeycomb sandwich panel 12 is lifted as a whole, and the limit block 23 is retracted using the automatic telescopic take-up device 4, while keeping the limit block 4 clean.

[0028] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A honeycomb sandwich panel inlay installation workbench, comprising a table top, support legs, an automatic telescopic take-up device, a limit block joint, a reinforcement baffle and a limit block, characterized in that: The table top is installed on the supporting legs, and a reinforcement baffle is installed on the table top, and an automatic telescopic wire take-up is symmetrically installed in the length direction of the reinforcement baffle, and an automatic telescopic wire take-up is symmetrically installed in the width direction of the reinforcement baffle. Each automatic telescopic wire take-up is provided with a limit block connector for connecting the limit block, and a main line is provided on the limit block connector, and a plurality of branch lines with a certain length for connecting the limit block are provided on the main line; the limit block includes a guide column, a boss, a base, a connecting hole and a handle, and three bosses are provided on the base, the guide column is provided in the middle of the three bosses, and a handle is provided on one of the bosses, and the handle is provided with a connecting hole for connecting with the branch line.

2. A honeycomb sandwich panel inlay installation workbench according to claim 1, characterized in that: The distances between the three bosses on the sides close to the guide pillar surface and the guide pillar are equal.

3. The honeycomb sandwich panel inlay installation workbench according to claim 1, characterized in that: The three bosses are arranged in a Y shape.

4. The honeycomb sandwich panel inlay installation workbench according to claim 1, characterized in that: Support feet are installed at the bottom of the support legs.

5. The honeycomb sandwich panel inlay installation workbench according to claim 1, characterized in that: A storage box for storing the main line of the automatic retractable wire take-up device is provided on the reinforcement baffle.