Polyimide film production splitting machine with width adjusting mechanism

The automatic adjustment of the slitting knife and industrial camera detection solves the slitting offset problem of the polyimide film slitting machine, realizes automatic width adjustment and real-time detection, and improves slitting accuracy and efficiency.

CN223407031UActive Publication Date: 2025-10-03CHANGSHU HUAQIANG INSULATION MATERIALS CO LTD
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Patent Information

Application Number
CN202422789414.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-10-03
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

The existing polyimide film slitting machine lacks an automatic adjustment mechanism, which causes slitting deviation and affects the practicality of the slitting machine.

Method used

The automatic adjustment of the slitting knife and the industrial camera are used for real-time detection. The electromagnet, electric telescopic rod and screw mechanism are combined to realize the automatic adjustment of the slitting knife. The slit film is detected by the industrial camera and the alarm is used to display the data.

Benefits of technology

Automatic width adjustment and real-time detection of polyimide film are realized to prevent slitting deviation and improve the accuracy and efficiency of the slitting machine.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223407031U_ABST
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Abstract

The utility model discloses a polyimide film production splitting machine with a width adjusting mechanism, which relates to the technical field of film splitting and comprises a frame and a knife rest. A conveying roller is rotationally connected into the frame, two main motors which correspond to each other front and back are fixed into the left side of the frame, output shafts of the main motors are connected with the left side ends of the guide rollers, an adjusting unit is arranged in the frame, an adjusting base is installed on the outer side of the adjusting unit, and the knife rest is fixed to the bottom face of the adjusting base; a slitting knife is inserted into the knife rest; the polyimide film production splitting machine with the width adjusting mechanism further comprises a controller, the controller is arranged on the front side face of the frame, according to the polyimide film production splitting machine with the width adjusting mechanism, an automatically-adjusted splitting knife is adopted to conduct splitting of different widths on a polyimide film, meanwhile, the industrial camera conducts real-time detection on the splitting knife, and therefore the problem of splitting deviation is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of film slitting, in particular to a polyimide film production slitting machine with a width adjustment mechanism. Background Art

[0002] Polyimide film has been widely used in aerospace, electrical insulation, microelectronics manufacturing, new energy, rail transportation, and other fields due to its excellent mechanical properties, high temperature resistance, low thermal expansion coefficient, high insulation, and chemical stability. Transparent polyimide film can be used as a flexible solar cell substrate. In actual use, different manufacturers have different requirements for polyimide film width and other specifications. Therefore, polyimide film needs to be slit. The slitting blades of traditional slitting machines are often manually adjusted. This makes it inconvenient to automatically adjust when the cutting offset occurs, which affects the practicality of the slitting machine. To this end, we propose a polyimide film production slitting machine with a width adjustment mechanism. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a polyimide film production slitting machine with a width adjustment mechanism. The automatically adjusted slitting knife is used to cut the polyimide film into different widths. At the same time, the industrial camera performs real-time detection to prevent the problem of slitting offset, which can effectively solve the problems in the background technology.

[0004] To achieve the above-mentioned object, the present utility model provides the following technical solutions: a polyimide film production slitting machine with a width adjustment mechanism, comprising a frame and a knife holder;

[0005] Frame: The conveyor roller is rotatably connected inside. Two main motors corresponding to the front and rear are fixed inside the left side of the frame. The output shaft of the main motor is connected to the left end of the guide roller. An adjustment unit is provided inside the frame. An adjustment seat is installed on the outside of the adjustment unit. The knife holder is fixed to the bottom surface of the adjustment seat. A slitting knife is inserted into the knife holder.

[0006] Wherein, it also includes a controller, which is arranged on the front side of the frame, the input end of the main motor is electrically connected to the output end of the controller, and the input end of the controller is electrically connected to the output end of the external power supply.

[0007] The sliding adjustment seat can adjust the position of the slitting knife. The main motor is started to drive the guide roller to rotate and cooperate with the conveyor roller to guide and convey the polyimide film, which makes it convenient to slit the polyimide film into different widths.

[0008] Furthermore, the adjusting unit includes a motor, an adjusting slot, an adjusting block, a screw and a fixed column. There are two motors and they are respectively fixed on both sides of the top surface of the frame. The output shaft of the motor is connected to the top of the screw. The adjusting slot is evenly opened on the left and right sides of the frame. The adjusting slot is slidably connected to the adjusting block. The screw hole on the surface of the adjusting block is threadedly connected to the screw. The inner end of the adjusting block is fixedly connected to the outer side of the fixed column. The fixed column is slidably connected to the adjusting seat. The input end of the motor is electrically connected to the output end of the controller. The motor drives the screw to rotate to fit the height of the fixed column, so that the slitting knife automatically fits the conveying roller.

[0009] Furthermore, the adjustment unit also includes a fixed plate, a linear motor, an electromagnet, a magnetic block and an electric telescopic rod. The electric telescopic rod has two grooves fixed on both sides of the top surface of the fixed column, and the top of the electric telescopic rod is connected to one side of the bottom surface of the fixed plate. The bottom surface of the fixed plate is fixed with a linear motor, and the bottom surface of the linear motor mover seat is installed with an electromagnet. The magnetic block is installed on the top surface of the adjustment seat. The input ends of the linear motor, electromagnet and electric telescopic rod are electrically connected to the output end of the controller. Starting the electromagnet and the magnetic block will drive the adjustment seat to rise, and starting the electric telescopic rod can automatically adjust the position of the adjustment seat.

[0010] Furthermore, the adjustment unit also includes fixed teeth, a pressure plate, a spring and a tooth groove. The tooth groove is evenly arranged on the top surface of the fixed column. The fixed teeth are installed on the top surface inside the adjustment seat. The fixed teeth are correspondingly engaged with the tooth groove. The spring is fixed to the bottom surface inside the adjustment seat. A pressure plate is provided on the top of the spring. The pressure plate is in contact with the bottom surface of the fixed column. The spring stretches to make the fixed teeth correspondingly engaged with the tooth groove to prevent the adjustment seat from malfunctioning.

[0011] Furthermore, it also includes an alarm and a display screen. There are two alarms and they are fixed on the left and right sides of the frame respectively. The display screen is installed on the front side of the frame. The input ends of the alarm and the display screen are electrically connected to the output end of the controller. The alarm can flash an alarm when a problem occurs in the detection, and the detection data can be displayed on the display screen to facilitate personnel to view and adjust.

[0012] Furthermore, it also includes a rack and an industrial camera. The rack has two top ends fixed on the left and right sides of the rear side of the frame. The industrial camera is placed inside the rack. The input end of the industrial camera is electrically connected to the output end of the controller. The industrial camera inside the rack can perform real-time detection of the polyimide film after slitting, thereby automatically adjusting the position of the slitting knife.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: the polyimide film production slitting machine with a width adjustment mechanism has the following advantages:

[0014] 1. The position of the slitting knife can be adjusted by sliding the adjustment seat. Start the main motor to drive the guide roller to rotate and cooperate with the conveyor roller to guide and convey the polyimide film. The motor drives the screw to rotate to adjust the height of the fixed column, so that the slitting knife automatically fits the conveyor roller to cut the polyimide film into different widths.

[0015] 2. The adjustment seat is driven to rise by starting the electromagnet and the magnetic block, and the position of the adjustment seat can be automatically adjusted by starting the electric telescopic rod. The spring stretches to make the fixed teeth and the tooth grooves correspondingly engage to prevent the adjustment seat from malfunctioning.

[0016] 3. The industrial camera inside the rack can be used to perform real-time detection of the polyimide film after slitting. The alarm can flash when there is a problem in the detection, and the detection data can be displayed on the display screen for easy viewing and adjustment by personnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the cross-sectional structure of the framework of the present utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the regulating unit of the utility model.

[0020] In the figure: 1 frame, 2 adjustment unit, 21 motor, 22 adjustment slot, 23 adjustment block, 24 screw, 25 fixed column, 26 fixed plate, 27 linear motor, 28 electromagnet, 29 magnetic block, 210 electric telescopic rod, 211 fixed tooth, 212 pressure plate, 213 spring, 214 tooth groove, 3 conveyor roller, 4 main motor, 5 guide roller, 6 adjustment seat, 7 knife holder, 8 slitting knife, 9 alarm, 10 display screen, 11 frame, 12 industrial camera, 13 controller. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figure 1-3 , this embodiment provides a technical solution: a polyimide film production slitting machine with a width adjustment mechanism, comprising a frame 1 and a knife holder 7;

[0023] Frame 1: The internal rotation is connected with the conveying roller 3. Two main motors 4 corresponding to the front and rear are fixed inside the left side of the frame 1. The output shaft of the main motor 4 is connected to the left end of the guide roller 5. The interior of the frame 1 is provided with an adjustment unit 2. The outer side of the adjustment unit 2 is installed with an adjustment seat 6. The knife holder 7 is fixed to the bottom surface of the adjustment seat 6. The interior of the knife holder 7 is plugged with a slitting knife 8. The adjustment unit 2 includes a motor 21, an adjustment slot 22, an adjustment block 23, a screw 24 and a fixed column 25. There are two motors 21 and they are fixed on both sides of the top surface of the frame 1. The output shaft of the motor 21 is connected to the top of the screw 24. The grooves 22 are evenly arranged on the left and right sides of the interior of the frame 1. The interior of the adjustment groove 22 is slidably connected with an adjustment block 23. The screw hole on the surface of the adjustment block 23 is threadedly connected to the screw 24. The inner end of the adjustment block 23 is fixedly connected to the outer side of the fixed column 25. The fixed column 25 is slidably connected to the adjustment seat 6. The input end of the motor 21 is electrically connected to the output end of the controller 13. The motor 21 drives the screw 24 to rotate to adjust the height of the fixed column 25, so that the slitting knife 8 is automatically fitted with the conveying roller 3. The adjustment unit 2 also includes a fixed plate 26, a linear motor 27, an electromagnet 28, and a magnetic block 2 9 and electric telescopic rod 210, the electric telescopic rod 210 has two and is respectively fixed in the grooves on both sides of the top surface of the fixed column 25, the top of the electric telescopic rod 210 is connected to one side of the bottom surface of the fixed plate 26, the bottom surface of the fixed plate 26 is fixed with a linear motor 27, the bottom surface of the mover seat of the linear motor 27 is installed with an electromagnet 28, and the magnetic block 29 is installed on the top surface of the adjustment seat 6. The input end of the linear motor 27, the electromagnet 28 and the electric telescopic rod 210 is electrically connected to the output end of the controller 13, and the electromagnet 28 and the magnetic block 29 are started to magnetically attract each other to drive the adjustment seat 6 to rise, and the electric telescopic rod is started. 210 can automatically adjust the position of the adjustment seat 6. The adjustment unit 2 also includes a fixed tooth 211, a pressure plate 212, a spring 213 and a tooth groove 214. The tooth groove 214 is evenly arranged on the top surface of the fixed column 25. The fixed tooth 211 is installed on the top surface of the inside of the adjustment seat 6. The fixed tooth 211 and the tooth groove 214 are correspondingly engaged. The spring 213 is fixed to the bottom surface of the inside of the adjustment seat 6. The top of the spring 213 is provided with a pressure plate 212. The pressure plate 212 is in contact with the bottom surface of the fixed column 25. The spring 213 stretches to make the fixed tooth 211 and the tooth groove 214 correspondingly engaged to prevent the adjustment seat 6 from malfunctioning.

[0024] Among them, it also includes a controller 13, the controller 13 is arranged on the front side of the frame 1, the input end of the main motor 4 is electrically connected to the output end of the controller 13, the input end of the controller 13 is electrically connected to the output end of the external power supply, the sliding adjustment seat 6 can adjust the position of the slitting knife 8, start the main motor 4 to drive the guide roller 5 to rotate and cooperate with the conveyor roller 3 to guide the polyimide film, so that it is convenient to slit the polyimide film of different widths, and also includes an alarm 9 and a display screen 10. There are two alarms 9 and they are fixed on the left and right sides of the frame 1 respectively. The display screen 10 is installed on the front side of the frame 1. The alarm 9 The input end of the display screen 10 is electrically connected to the output end of the controller 13. The alarm 9 can flash an alarm when a problem occurs during detection, and display the detected data on the display screen 10 to facilitate personnel to view and adjust. It also includes a rack 11 and an industrial camera 12. The rack 11 has two top ends fixed on the left and right sides of the rear side of the frame 1. The industrial camera 12 is placed inside the rack 11. The input end of the industrial camera 12 is electrically connected to the output end of the controller 13. The industrial camera 12 inside the rack 11 can perform real-time detection of the polyimide film after slitting, thereby automatically adjusting the position of the slitting knife.

[0025] The working principle of a polyimide film production slitting machine with a width adjustment mechanism provided by the present invention is as follows: first, according to the slitting demand, the electromagnet 28 and the magnetic block 29 are started to magnetically attract each other to drive the adjustment seat 6 to rise, and the electric telescopic rod 210 is started to automatically adjust the position of the adjustment seat 6. After adjustment, the electromagnet 28 is closed, and the spring 213 is stretched to make the fixed tooth 211 and the tooth groove 214 correspondingly engage to prevent the adjustment seat 6 from malfunctioning. Then, the motor 21 drives the screw 24 to rotate to adjust the height of the fixed column 25, so that the slitting knife 8 is automatically aligned with the conveying roller 3. The main motor 4 is started to drive the guide roller 5 to rotate and cooperate with the conveying roller 3 to guide and convey the polyimide film, which facilitates the slitting of the polyimide film into different widths. The industrial camera 12 inside the frame 11 can perform real-time detection of the polyimide film after slitting, thereby automatically adjusting the position of the slitting knife. The alarm 9 provided can flash an alarm when a problem occurs in the detection, and the detection data is displayed on the display screen 10 to facilitate personnel to view and adjust.

[0026] It is worth noting that the controller 13 disclosed in the above embodiment uses the S7-200 model. The electric telescopic rod 210 can be freely configured according to the actual application scenario. The recommended model is the YHT523 electric telescopic rod. The alarm 9 can be a KXB127-T sound and light alarm. The industrial camera 12 can be a GX2500-C industrial camera. The controller 13 controls the motor 21, main motor 4, linear motor 27, electromagnet 28, electric telescopic rod 210, alarm 9, display screen 10, and industrial camera 12 using methods commonly used in the prior art.

[0027] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A polyimide film production slitting machine with a width adjustment mechanism, characterized in that: It comprises a frame (1) and a tool holder (7); Frame (1): A conveying roller (3) is rotatably connected inside the frame (1); two main motors (4) corresponding to the front and rear are fixed inside the left side of the frame (1); the output shaft of the main motor (4) is connected to the left end of the guide roller (5); an adjustment unit (2) is provided inside the frame (1); an adjustment seat (6) is installed outside the adjustment unit (2); the knife holder (7) is fixed on the bottom surface of the adjustment seat (6); a slitting knife (8) is inserted inside the knife holder (7); The invention further comprises a controller (13), wherein the controller (13) is arranged on the front side of the frame (1), the input end of the main motor (4) is electrically connected to the output end of the controller (13), and the input end of the controller (13) is electrically connected to the output end of an external power supply.

2. The polyimide film production slitting machine with a width adjustment mechanism according to claim 1, characterized in that: The adjusting unit (2) comprises a motor (21), an adjusting slot (22), an adjusting block (23), a screw (24) and a fixing column (25). The motor (21) has two motors and is fixed on both sides of the top surface of the frame (1). The output shaft of the motor (21) is connected to the top of the screw (24). The adjusting slot (22) is evenly arranged on the left and right sides of the interior of the frame (1). The adjusting block (23) is slidably connected inside the adjusting slot (22). The screw hole on the surface of the adjusting block (23) is threadedly connected to the screw (24). The inner side end of the adjusting block (23) is fixedly connected to the outer side of the fixing column (25). The fixing column (25) is slidably connected to the adjusting seat (6). The input end of the motor (21) is electrically connected to the output end of the controller (13).

3. The polyimide film production slitting machine with a width adjustment mechanism according to claim 2, characterized in that: The adjustment unit (2) further comprises a fixed plate (26), a linear motor (27), an electromagnet (28), a magnetic block (29) and an electric telescopic rod (210). The electric telescopic rod (210) has two parts and is respectively fixed in grooves on both sides of the top surface of the fixed column (25). The top of the electric telescopic rod (210) is connected to one side of the bottom surface of the fixed plate (26). The bottom surface of the fixed plate (26) is fixed with a linear motor (27). The bottom surface of the mover seat of the linear motor (27) is installed with an electromagnet (28). The magnetic block (29) is installed on the top surface of the adjustment seat (6). The input ends of the linear motor (27), the electromagnet (28) and the electric telescopic rod (210) are electrically connected to the output end of the controller (13).

4. The polyimide film production slitting machine with a width adjustment mechanism according to claim 2, characterized in that: The adjustment unit (2) further comprises a fixed tooth (211), a pressure plate (212), a spring (213) and a tooth groove (214); the tooth groove (214) is evenly arranged on the top surface of the fixed column (25); the fixed tooth (211) is mounted on the top surface inside the adjustment seat (6); the fixed tooth (211) and the tooth groove (214) are correspondingly engaged; the spring (213) is fixed on the bottom surface inside the adjustment seat (6); a pressure plate (212) is provided at the top end of the spring (213); and the pressure plate (212) is in contact with the bottom surface of the fixed column (25).

5. The polyimide film production slitting machine with a width adjustment mechanism according to claim 1, characterized in that: The invention also includes an alarm (9) and a display screen (10), wherein the alarm (9) is provided in two portions and is fixed on the left and right sides of the frame (1), respectively, and the display screen (10) is installed on the front side of the frame (1), and the input ends of the alarm (9) and the display screen (10) are electrically connected to the output end of the controller (13).

6. The polyimide film production slitting machine with a width adjustment mechanism according to claim 1, characterized in that: The invention also includes a frame (11) and an industrial camera (12). The frame (11) has two frames fixed on the top of the rear side of the frame (1) on the left and right sides respectively. The industrial camera (12) is placed inside the frame (11). The input end of the industrial camera (12) is electrically connected to the output end of the controller (13).