Nylon pelletizing device
The combination of the vertical plate, cam, spring, screen box and motor of the nylon pelletizing device solves the cumbersome problem of collecting pellets after pelletizing, realizes the automatic screening of nylon pellets, and improves the smoothness and efficiency of the production line.
Patent Information
- Application Number
- CN202422512343.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-10-17
AI Technical Summary
Existing nylon pelletizing devices require a tedious pellet collection step after pelletizing, which results in disordered pellet scattering, mixing, and contamination, increasing manual labor intensity and affecting the smoothness and efficiency of the production line.
A nylon pelletizing device was designed, which adopts a combination of vertical plates, cams, springs, screen boxes, moving wheels and motors to achieve instant screening of particles. The cam drives the screen box to swing left and right, and the return force of the spring and the support of the moving wheels are combined to reduce friction resistance and improve screening efficiency and accuracy.
It realizes the automatic screening of particles, reduces manual operations, improves the smoothness and automation level of the production line, saves time and labor costs, and improves screening efficiency and accuracy.
Smart Images
Figure CN223407246U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of nylon particle mixers, in particular to a nylon pelletizing device. Background Art
[0002] As a high-performance engineering plastic, nylon may have low melt strength under certain conditions, resulting in the inability to properly strand pelletize. In order to obtain granular products suitable for subsequent processing and application, the nylon melt needs to be cut into pellets using a pelletizing device.
[0003] Current nylon pelletizing devices clearly have significant shortcomings in terms of efficiency and convenience. While the pelletizing process can be largely completed, it is often followed by a tedious process of collecting the pellets. These pellets are scattered and disorderly, increasing the labor intensity of manual collection and easily leading to mixing and contamination between the pellets. Even more inconveniently, these pellets then need to be transferred to a screening device to further remove unqualified products. This series of operations is not only time-consuming and labor-intensive, but also seriously affects the smoothness and efficiency of the entire production line, making the production process of nylon pellets particularly cumbersome and inefficient. Therefore, we propose a nylon pelletizing device. Utility Model Content
[0004] The present utility model aims to provide a nylon pelletizing device to address the aforementioned background art issue, namely that existing pelletizers often require a cumbersome pellet collection process after pelletizing nylon. These pellets are scattered and disorderly, increasing the labor intensity of manual collection and easily leading to inter-particle mixing and contamination. Furthermore, these pellets then need to be transferred to a screening device to further remove unqualified products. This series of operations is not only time-consuming and labor-intensive, but also seriously affects the fluidity and efficiency of the entire production line, making the production process of nylon pellets particularly cumbersome and inefficient.
[0005] Base comprises support, castor, and frame upper is provided with guide rail, and support and conveyer frames movable end contact site are provided with recoil spring or rubber cushion, and castor is arranged on the pin of base bottom four, to carry mobile handler location.
[0006] Compared with the prior art, the beneficial effects of the present invention are:
[0007] The nylon pelletizing device uses a vertical plate, a cam, a spring, a screen box, a moving wheel and a third motor. After the nylon pelletizing device completes the pelletizing operation, the nylon particles will fall into the top screen box. At this time, by controlling the start of the third motor, the cam can be driven to rotate stably. The rotational motion of the cam is converted into left and right shaking of the screen box through its contact with the right vertical plate. This dynamic screening process effectively promotes the separation between particles and the removal of impurities. At the same time, the elastic connection of the spring not only provides the necessary reset force for the screen box, but also enhances the stability and durability during the screening process. More importantly, the setting of the moving wheel realizes sliding support for the screen box, ensuring that the screen box can move smoothly left and right during the screening process, reducing the friction resistance and noise generated during screening, and further improving the screening efficiency and accuracy. This instant screening design avoids the tedious steps of manually transferring particles to the screening device in the traditional method, which not only saves time and labor costs, but also significantly improves the overall fluency and automation level of the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1 This is a schematic diagram of the structure of the utility model;
[0009] Figure 2 This is a top view of the structure of the lifting bracket of the utility model;
[0010] Figure 3 This is a top view of the structure of the feeding platform of the utility model;
[0011] Figure 4 This is the main view of the structure of the utility model;
[0012] Figure 5 It is a structural stereogram of the screen box of the present invention.
[0013] In the figure: 1. Processing chamber; 2. Feeding platform; 3. Feeding trough; 4. Lifting bracket; 5. Friction roller; 6. First electric push rod; 7. Guide sleeve; 8. Guide rod; 9. Rotating rod; 10. Transmission wheel; 11. Belt; 12. First motor; 13. Second electric push rod; 14. Connecting frame; 15. Pellet cutter; 16. Second motor; 17. Vertical plate; 18. Cam; 19. Spring; 20. Screen box; 21. Moving wheel; 22. Third motor. DETAILED DESCRIPTION
[0014] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0015] See also Figure 1-5 The present invention provides a technical solution: a nylon pelletizing device, comprising a processing chamber 1, a feeding platform 2 is provided on one side of the processing chamber 1, a feeding trough 3 is provided on the top of the feeding platform 2, a lifting bracket 4 is provided on one side of the top of the feeding platform 2, three transmission wheels 10 are provided on the front surface of the lifting bracket 4, the centers of the rear parts of the three transmission wheels 10 are fixedly connected to the rotating rod 9, the rear ends of the three rotating rods 9 pass through the outside of the lifting bracket 4 and are fixedly installed with friction rollers 5, a first motor 12 is fixedly installed on one side of the rear surface of the lifting bracket 4, a first electric push rod 6 is fixedly installed on one side of the top of the processing chamber 1, a pelletizing knife 15 is provided in the center of the top of the processing chamber 1, a screen box 20 is provided on one side of the bottom of the processing chamber 1, vertical plates 17 are fixedly connected on both sides of the screen box 20, and springs 19 and cams 18 are respectively provided on the opposite sides of the two vertical plates 17, a third motor 22 is fixedly installed on the bottom position of the front surface of the processing chamber 1, and moving wheels 21 are movably installed on the front and rear surfaces of the two vertical plates 17.
[0016] A vertical groove is provided on one side of the outer wall of the processing chamber 1, and one side of the conveyor platform 2 passes through the vertical groove to the interior of the processing chamber 1. The front and rear ends of one side of the bottom of the conveyor platform 2 are fixedly connected with support legs, and the other side of the bottom of the conveyor platform 2 is fixedly connected to the inner wall of the processing chamber 1 to support the conveyor platform 2 and ensure its stability.
[0017] There are several feed troughs 3, which are arranged at equal intervals. Multiple nylon raw materials can be placed in the feed troughs 3 respectively, and the friction rollers 5 can be used to contact the nylon raw materials so that they can be transported along the feed troughs 3.
[0018] One side of the lifting bracket 4 passes through the feed trough 3 to the interior of the processing chamber 1, and the three transmission wheels 10 are connected by a belt 11. The first motor 12 is fixedly connected to the first main shaft through the output end of its front surface. The front end of the first main shaft passes through the outside of the lifting bracket 4 and is fixedly connected to the rear center of the friction roller 5 set on the right side. The bottom of the first electric push rod 6 is fixedly connected to the upper end of the lifting bracket 4. By running the first motor 12, the three friction rollers 5 can be rotated synchronously through the cooperation of each transmission wheel 10 and the belt 11. By controlling the first electric push rod 6, the friction roller 5 can be driven to adjust its position so that the friction roller 5 can contact the nylon strip in the feed trough 3.
[0019] A guide sleeve 7 is fixedly connected to the top position of one side of the processing chamber 1, and a guide rod 8 is fixedly connected to the top of the lifting bracket 4 on one side. The upper end of the guide rod 8 passes through the outside of the guide sleeve 7, ensuring the stability of the lifting bracket 4 during lifting.
[0020] A sliding plate is fixedly connected to the top of one side of the feed platform 2 to guide the nylon particles after pelletizing. The sliding plate is arranged in an inclined structure so that the particles can accurately slide into the screen box 20 above. The front surfaces of the three screen boxes 20 and the front surface of the processing chamber 1 are movably installed with movable doors, and the screened particles can be collected and taken out by opening the movable doors.
[0021] A connecting frame 14 is provided at the upper end of the pelletizer 15, and a second motor 16 is fixedly installed on the front surface of the connecting frame 14. The second motor 16 is fixedly connected to the second main shaft through the output end of the rear surface of the second motor 16. The rear end of the second main shaft passes through the outside of the connecting frame 14 and is fixedly connected to the center of the front surface of the pelletizer 15. A second electric push rod 13 is fixedly installed at the center of the top of the processing chamber 1. The lower end of the second electric push rod 13 passes through the interior of the processing chamber 1 and is fixedly connected to the top of the connecting frame 14. By controlling the second motor 16, the pelletizer 15 can be driven to rotate, thereby realizing the pelletizing operation of the nylon strips.
[0022] There are three screen boxes 20, and the three screen boxes 20 are arranged vertically, so that nylon particles of different particle sizes can fall into different screen boxes 20 respectively, realizing the graded screening of the particles. There are four springs 19, and one end of the four springs 19 is fixedly connected to the four corners of one side of the left vertical plate 17, and the other ends of the four springs 19 are fixedly connected to the inner wall of the processing chamber 1. One side of the cam 18 is in contact with the outer wall of the right vertical plate 17. The third motor 22 is fixedly connected to the third main shaft through the output end of its rear surface. The rear end of the third main shaft passes through the interior of the processing chamber 1 and is fixedly connected to the front surface of the cam 18. The bottoms of the four moving wheels 21 are in contact with the inner bottom of the processing chamber 1.
[0023] Working Principle: First, nylon strips are placed in several equally spaced feed troughs 3 atop the feed platform 2. Next, the first motor 12 is activated, driving the first spindle, which in turn rotates the connected right friction roller 5. Because the three drive pulleys 10 are connected via a belt 11, the rotation of the first motor 12 is simultaneously transmitted to the remaining two friction rollers 5, achieving synchronized rotation. Next, the first electric push rod 6 adjusts the height of the lifting bracket 4, ensuring that the friction rollers 5 are in close contact with and compress the nylon strips. Through friction, the friction rollers 5 convey the nylon strips along the feed trough 3 into the processing chamber 1. Once in the processing chamber 1, the friction rollers 5 continue to push the nylon strips forward until they reach the pelletizing area. At this point, the second motor 16 is activated, driving the second spindle, which in turn drives the pelletizer 15 at high speed. Simultaneously, the second electric push rod 13 adjusts the position of the pelletizer 15 as needed, ensuring it maintains an appropriate cutting distance from the nylon strips. The rotating pelletizer 15 cuts the nylon strips into pellets. The nylon particles after pelletizing slide down to the screen box 20 below through the sliding plate on one side of the feed platform 2. There are three screen boxes 20 arranged vertically, and each screen box 20 has a different mesh size to achieve graded screening of particles of different particle sizes. At the same time, the third motor 22 is started, which drives the third main shaft to rotate, thereby driving the cam 18 to rotate. Since the cam 18 contacts the outer wall of the right vertical plate 17, and the vertical plate 17 is connected to the inner wall of the processing chamber 1 through the spring 19, the rotation of the cam 18 will cause the screen box 20 to shake in the horizontal direction, accelerating the particle screening process. The setting of the moving wheel 21 ensures the stability of the screen box 20 during the shaking process, reducing direct contact and wear with the bottom of the processing chamber 1. Finally, the nylon particles after screening fall into different screen boxes 20 respectively. The user can collect and remove the particles by opening the movable door on the front surface of the screen box 20, completing the entire pelletizing and screening process.
[0024] In summary, the nylon pelletizing device, through the coordinated use of the vertical plate 17, the cam 18, the spring 19, the screen box 20, the moving wheel 21 and the third motor 22, after the nylon pelletizing device completes the pelletizing operation, the nylon particles will fall into the top screen box 20. At this time, by controlling the start of the third motor 22, the cam 18 can be driven to rotate stably. The rotational movement of the cam 18 is converted into the left and right shaking of the screen box 20 through its contact with the right vertical plate 17. This dynamic screening process effectively promotes the separation between particles and the removal of impurities. At the same time, the elastic connection of the spring 19 does not It not only provides the necessary reset force for the screen box 20, but also enhances the stability and durability during the screening process. More importantly, the setting of the moving wheel 21 realizes the sliding support of the screen box 20, ensuring that the screen box 20 can move smoothly left and right during the screening process, reducing the friction resistance and noise generated during screening, and further improving the screening efficiency and accuracy. This instant screening design avoids the tedious steps of manually transferring particles to the screening device in the traditional method, which not only saves time and labor costs, but also significantly improves the overall fluency and automation level of the production line.
[0025] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A nylon pelletizing device, comprising a processing chamber (1), characterized in that: A feeding platform (2) is provided on one side of the processing chamber (1), a feeding trough (3) is provided on the top of the feeding platform (2), a lifting bracket (4) is provided on one side of the top of the feeding platform (2), three transmission wheels (10) are provided on the front surface of the lifting bracket (4), the centers of the rear parts of the three transmission wheels (10) are fixedly connected to a rotating rod (9), the rear ends of the three rotating rods (9) are all passed through the outside of the lifting bracket (4) and fixedly installed with a friction roller (5), a first motor (12) is fixedly installed on one side of the rear surface of the lifting bracket (4), and the processing chamber (1) is provided with a plurality of rotating rods (9). A first electric push rod (6) is fixedly installed at a position close to one side of the top, a pelletizer (15) is provided at the center of the top of the processing chamber (1), a screen box (20) is provided at one side of the bottom of the processing chamber (1), both sides of the screen box (20) are fixedly connected with vertical plates (17), and springs (19) and cams (18) are provided on opposite sides of the two vertical plates (17), respectively. A third motor (22) is fixedly installed at a position close to the bottom of one side of the front surface of the processing chamber (1), and moving wheels (21) are movably installed at the bottom of the front and rear surfaces of the two vertical plates (17).
2. A nylon pelletizing device according to claim 1, characterized in that: A vertical groove is provided on one side of the outer wall of the processing chamber (1), and one side of the conveying platform (2) penetrates into the interior of the processing chamber (1) through the vertical groove. The front end and the rear end of one side of the bottom of the conveying platform (2) are fixedly connected to support legs, and the other side of the bottom of the conveying platform (2) is fixedly connected to the inner wall of the processing chamber (1).
3. A nylon pelletizing device according to claim 1, characterized in that: The number of the material delivery troughs (3) is several, and the several material delivery troughs (3) are arranged at equal distances.
4. The nylon pelletizing device according to claim 1, characterized in that: One side of the lifting bracket (4) passes through the feed trough (3) to the interior of the processing chamber (1), and the three transmission wheels (10) are connected by a belt (11). The first motor (12) is fixedly connected to the first main shaft through the output end of its front surface. The front end of the first main shaft passes through the outside of the lifting bracket (4) and is fixedly connected to the rear center of the friction roller (5) provided on the right side. The bottom of the first electric push rod (6) is fixedly connected to the upper end of the lifting bracket (4).
5. The nylon pelletizing device according to claim 1, characterized in that: A guide sleeve (7) is fixedly connected to the top of one side of the processing chamber (1), and a guide rod (8) is fixedly connected to the top of the lifting bracket (4) on one side, and the upper end of the guide rod (8) passes through the outside of the guide sleeve (7).
6. The nylon pelletizing device according to claim 1, characterized in that: A sliding plate is fixedly connected to the top of one side of the feeding platform (2), and the sliding plate is arranged in an inclined structure. The front surfaces of the three screen boxes (20) and the front surface of the processing chamber (1) are movably installed with movable doors.
7. The nylon pelletizing device according to claim 1, characterized in that: A connecting frame (14) is provided at the upper end of the pelletizer (15), a second motor (16) is fixedly mounted on the front surface of the connecting frame (14), the second motor (16) is fixedly connected to a second main shaft through the output end of the rear surface thereof, the rear end of the second main shaft passes through the outside of the connecting frame (14) and is fixedly connected to the center of the front surface of the pelletizer (15), a second electric push rod (13) is fixedly mounted at the center of the top of the processing chamber (1), the lower end of the second electric push rod (13) passes through the interior of the processing chamber (1) and is fixedly connected to the top of the connecting frame (14).
8. The nylon pelletizing device according to claim 1, characterized in that: The number of the screen boxes (20) is three, and the three screen boxes (20) are arranged vertically. The number of the springs (19) is four, and one end of the four springs (19) is fixedly connected to the four corners of one side of the left vertical plate (17), and the other ends of the four springs (19) are fixedly connected to the inner wall of the processing chamber (1). One side of the cam (18) contacts the outer wall of the right vertical plate (17). The third motor (22) is fixedly connected to the third main shaft through the output end of its rear surface. The rear end of the third main shaft passes through the interior of the processing chamber (1) and is fixedly connected to the front surface of the cam (18). The bottoms of the four moving wheels (21) are in contact with the inner bottom of the processing chamber (1).