Automatic purification mechanism and purification device
Through the design of the automatic purification mechanism, the slide and lifting components are used to separate impurities, which solves the carbonization problem caused by impurity adhesion during injection molding and improves the product appearance yield.
Patent Information
- Application Number
- CN202422887700.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-26
AI Technical Summary
During the injection molding process, impurities such as plastic particle debris adhere to the screw and barrel sidewalls of the injection molding machine, causing carbonization, forming black spots and discolored molten plastic, affecting the product surface appearance and yield.
An automatic purification mechanism is adopted, including the first slide and the second slide, which separates impurities through the leakage hole and uses the lifting component to lift the impurities from the bottom of the first slide to the upper end again. Combined with the vibration drive and heating elements, it ensures the cleanliness of the material and prevents impurities from adhering to the screw and the side wall of the barrel.
Effectively remove impurities on the surface of the material, improve the surface appearance yield of the product, avoid impurities from carbonizing to form black spots or discoloration, and improve the quality of injection molded products.
Smart Images

Figure CN223407266U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molding, in particular to an automatic purification mechanism and a purification device. Background Art
[0002] Injection molding, also known as injection molding, has the advantages of fast production speed, high efficiency, automated operation, a wide variety of colors and patterns, shapes from simple to complex, sizes from large to small, and precise product dimensions. The product is easy to update and can form complex-shaped parts. Injection molding is suitable for mass production and molding processing fields such as complex-shaped products.
[0003] During the injection molding process, impurities such as debris and other tiny particles can adhere to the edges or outer surfaces of plastic particles (especially white raw material particles). These impurities can easily adhere to the screw and barrel walls of the injection molding machine during the plasticizing process. Long-term accumulation can cause carbonization, resulting in black spots and discolored molten plastic. When these molten plastics with black spots and discolored plastics are injected into the product, they will form undesirable appearances such as black spots and discolored plastics on the surface, resulting in defective products.
[0004] Therefore, it is urgent to research an automatic purification mechanism and purification device to remove impurities such as debris and other tiny particles on the plastic particles to avoid carbonization of the screw and the side wall of the barrel, thereby improving the yield rate. Utility Model Content
[0005] The purpose of the utility model is to provide an automatic purification mechanism and a purification device to solve the problem in the prior art that impurities such as debris on plastic particles are carbonized on the side walls of the screw and barrel to form black spots and discolored molten plastic, resulting in poor product surface appearance and reduced yield.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] Automatic purification mechanism, including:
[0008] The shell has a material distribution cavity inside, and the shell is provided with a feed port, a first discharge port and a second discharge port communicating with the material distribution cavity, wherein the feed port is higher than the first discharge port and higher than the second discharge port;
[0009] The first slide is arranged in the material distribution cavity, the first slide is inclined downward, and its upper end is connected to the feed port, and the lower end is connected to the first discharge port. A leakage hole is provided at the bottom of the first slide;
[0010] The second slide is provided in the material distribution cavity and is located below the first slide to receive impurities falling from the leakage hole. The second slide is inclined downward, and its lower end is connected to the second discharge port;
[0011] The lifting component is arranged in the material distribution chamber. The lifting inlet of the lifting component is located above the first discharge port and is connected with the upper end of the first slide. The discharge port of the lifting component is connected with the lower end of the first slide. The lifting component can draw the material sliding down from the lower end of the first slide to the upper end of the first slide.
[0012] As an optional technical solution for an automatic purification mechanism, the lifting assembly includes a lifting cylinder and a lifting member. The lifting cylinder has a lifting channel inside. The side wall of the lower end of the lifting cylinder is provided with a lifting inlet connected to the lifting channel. The upper end opening of the lifting cylinder is connected to the upper end of the first slide. The lifting member is used to continuously lift the material flowing into the lifting channel from the lifting inlet to the upper end and then flow into the first slide again; the lower end of the lifting member is lower than the lifting inlet of the lifting cylinder.
[0013] As an optional technical solution for an automatic purification mechanism, the lifting member includes a lifting rod and a spiral piece. The lifting rod extends in a vertical direction and can rotate around its own axis. The lifting rod is arranged in a lifting channel, and the spiral piece is arranged around the outer circumference of the lifting rod. The lower end of the spiral piece is lower than the lifting inlet.
[0014] As an optional technical solution for an automatic purification mechanism, the first slide is spiral and is arranged around the outer circumference of the lifting cylinder; the second slide is spiral and is arranged around the outer circumference of the lifting cylinder, the material distribution chamber is a cylindrical structure, and the second discharge port is located outside the first discharge port.
[0015] As an optional technical solution for an automatic purification mechanism, the automatic purification mechanism includes a spiral side plate, a first spiral bottom plate, and a second spiral bottom plate. The first spiral bottom plate and the second spiral bottom plate are both arranged around the outer circumference of the lifting cylinder, and the first spiral bottom plate is located on the upper side of the second spiral bottom plate. The spiral side plate is arranged around the outer circumference of the first spiral bottom plate and the second spiral bottom plate. The first spiral bottom plate, the spiral side plate and the outer side wall of the lifting cylinder form a first slide; the first spiral bottom plate, the second spiral bottom plate, the spiral side plate and the outer side wall of the lifting cylinder form a second slide, and the leakage hole is opened in the first spiral bottom plate.
[0016] As an optional technical solution for an automatic purification mechanism, the automatic purification mechanism also includes a side baffle; the side baffle is perpendicular to the second spiral bottom plate and is arranged at the lower end of the second spiral bottom plate, one end of the side baffle is connected to the lifting cylinder, and the other end extends to directly above the second discharge port.
[0017] As an optional technical solution of the automatic purification mechanism, the spiral side plate is detachably connected to the first spiral bottom plate; and / or,
[0018] The spiral side plate is fixedly connected to the second spiral bottom plate.
[0019] As an optional technical solution for an automatic purification mechanism, the automatic purification mechanism further includes a connecting member, which is strip-shaped and extends in a vertical direction, and is connected to the outer side of the spiral side plate.
[0020] As an optional technical solution of an automatic purification mechanism, the automatic purification mechanism further includes a vibration driving member, which is used to drive the first spiral bottom plate, the second spiral bottom plate and the spiral side plate to vibrate synchronously in the vertical direction.
[0021] As an optional technical solution for an automatic purification mechanism, a vibration drive member is arranged at the bottom, and the output end of the vibration drive member can move back and forth in the vertical direction. The second spiral bottom plate is connected to the output end of the vibration drive member and can move synchronously with it. The first spiral bottom plate and the spiral side plate are fixedly connected to the second spiral bottom plate and can both move synchronously with the second spiral bottom plate.
[0022] As an optional technical solution for an automatic purification mechanism, the outer shell includes a peripheral shell, a bottom shell and a top shell; the bottom shell is cylindrical, and the bottom shell and the top shell are respectively arranged at the upper and lower ends of the peripheral shell, and enclose a feeding cavity, the first discharge port and the second discharge port are both arranged at the bottom shell, and the feed port is arranged at the top shell.
[0023] As an optional technical solution for an automatic purification mechanism, the bottom shell is provided with a recessed portion, which is funnel-shaped, and the first discharge port is provided at the bottom of the recessed portion.
[0024] As an optional technical solution for an automatic purification mechanism, the shell further includes a collecting member, which is in the shape of a ring cylinder and is arranged at the bottom shell and around the outer periphery of the first discharge port.
[0025] As an optional technical solution for an automatic purification mechanism, the bottom shell has an annular groove, which is arranged around the outer periphery of the recessed portion, and the bottom of the annular groove is inclined downward from the inside to the outside, and the second discharge port is arranged at the bottom of the annular groove.
[0026] As an optional technical solution of the automatic purification mechanism, the automatic purification mechanism further includes a heating element, which is embedded in the inside of the side wall surrounding the first slide and is used to heat the material on the first slide.
[0027] A purification device includes the automatic purification mechanism of any of the above technical solutions, and also includes a material storage piece, a material receiving piece, a first fan and a vacuum hopper, the feed port of the vacuum hopper is connected to the outlet of the material storage piece for storing materials, the discharge port of the vacuum hopper is connected to the feed port of the automatic purification mechanism, the feed port of the material receiving piece is connected to the first discharge port of the automatic purification mechanism; the air outlet of the vacuum hopper is connected to the air inlet of the first fan; the air outlet of the material receiving piece is connected to the air inlet of the first fan.
[0028] As an optional technical solution for the purification device, the purification device also includes an air cooling component, which is used to reduce the internal temperature of the distribution chamber.
[0029] The beneficial effects of the utility model are:
[0030] The utility model provides an automatic purification mechanism and a purification device. The automatic purification mechanism includes a first slide and a second slide. The material enters the first slide from the feed port of the shell, so that in the process of sliding downward, impurities attached to the material fall from the leakage hole to the second slide. After the material slides to the lower end of the first slide, it can be lifted to the upper end of the first slide again by a lifting component and slided a second time to fully separate the impurities attached to the outside of the material, thereby ensuring the cleanliness of the material, thereby preventing impurities from adhering to the screw and the side wall of the barrel of the injection molding machine and carbonizing into black spots or molten plastic of different colors, thereby improving the appearance yield of the product surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 This is a structural diagram of the automatic purification mechanism from a first perspective in an embodiment of the present utility model;
[0032] Figure 2 This is a structural diagram of the automatic purification mechanism from a second perspective in an embodiment of the present utility model;
[0033] Figure 3 for Figure 2 Cross-section along the AA direction;
[0034] Figure 4 for Figure 2 Cross-section along the BB direction;
[0035] Figure 5 for Figure 4 Enlarged view of J in the middle;
[0036] Figure 6 for Figure 2 The cross-section along the CC direction shows the addition of a lifting drive component;
[0037] Figure 7 This is a schematic structural diagram of the automatic purification mechanism from a third perspective in an embodiment of the present invention, with the peripheral housing omitted;
[0038] Figure 8 It is a schematic structural diagram of the purification device in an embodiment of the present utility model.
[0039] In the picture:
[0040] 100, outer shell; 110, circumferential shell; 120, bottom shell; 121, first discharge port; 122, second discharge port; 123, recessed portion; 124, collecting element; 125, annular groove; 126, first discharge pipe; 127, second discharge pipe; 130, top shell; 131, feed port; 132, feed pipe; 140, dispensing chamber;
[0041] 210, first slide; 220, second slide; 230, spiral side plate; 240, first spiral bottom plate; 241, leakage hole; 250, second spiral bottom plate; 251, side baffle; 260, connecting piece;
[0042] 300, lifting assembly; 310, lifting cylinder; 311, lifting channel; 312, lifting inlet; 320, lifting member; 321, lifting rod; 322, spiral sheet; 330, lifting drive member;
[0043] 400, vibration drive element;
[0044] 500, automatic purification mechanism; 510, material storage unit; 520, material receiving unit; 530, first fan; 540, vacuum hopper; 550, air cooling assembly; 551, second fan; 552, condenser; 553, drying filter. DETAILED DESCRIPTION
[0045] The following is a clear and complete description of the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0046] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and are not intended to indicate or imply that the devices or elements referred to must have a specific position, be constructed and operated in a specific position, and therefore should not be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. Among them, the terms "first position" and "second position" are two different positions, and the first feature being "above", "above" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is at a higher level than the second feature. The first feature being "below", "below" and "below" the second feature includes the first feature being directly below and obliquely below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0047] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0048] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.
[0049] like Figures 1 to 7As shown, this embodiment provides an automatic purification mechanism for purifying granular plastic particles (referred to as materials) to remove tiny granular impurities such as debris on the surface thereof, wherein the outer diameter of the impurities is much smaller than the outer diameter of the material. The automatic purification mechanism includes a shell 100, a first slide 210, a second slide 220 and a lifting assembly 300. Among them, the shell 100 has a material distribution chamber 140 inside, and the shell 100 is provided with a feed port 131, a first discharge port 121 and a second discharge port 122 connected to the material distribution chamber 140. The feed port 131 is higher than the first discharge port 121 and higher than the second discharge port 122; the first slide 210 is provided in the material distribution chamber 140, the first slide 210 is inclined downward, and its upper end is connected to the feed port 131, and the lower end is connected to the first discharge port 121. The bottom of the first slide 210 is provided with a leakage hole 241; the second slide 220 is provided in the material distribution chamber 140, and The second chute 220 is located below the first chute 210 to receive impurities falling from the leakage hole 241. The second chute 220 is tilted downward, and its lower end is connected to the second discharge port 122. The lifting assembly 300 is provided in the material distribution chamber 140. The lifting inlet 312 of the lifting assembly 300 is located above the first discharge port 121 and is connected to the upper end of the first chute 210. The discharge port of the lifting assembly 300 is connected to the lower end of the first chute 210. The lifting assembly 300 can pump the material sliding down from the lower end of the first chute 210 to the upper end of the first chute 210. It should be noted that the diameter of the leakage hole 241 is larger than the outer diameter of the impurities and smaller than the outer diameter of the material.
[0050] With the help of the upper and lower interval arrangement of the first slide 210 and the second slide 220 in the above-mentioned automatic purification mechanism, the material enters the first slide 210 from the feed port 131 of the shell 100, so that in the process of sliding downward, the impurities attached to the material fall from the leakage hole 241 to the second slide 220. When the material slides to the lower end of the first slide 210, it can be lifted to the upper end of the first slide 210 again through the lifting component 300 for a second slide to fully separate the impurities attached to the outside of the material, ensure the cleanliness of the material, and avoid impurities adhering to the screw and the side wall of the barrel of the injection molding machine and carbonizing into black spots or different-colored molten plastic, thereby improving the appearance yield of the product surface.
[0051] Regarding the structure of the lifting assembly 300, in some embodiments, the lifting assembly 300 includes a lifting cylinder 310 and a lifting member 320. The lifting cylinder 310 has a lifting channel 311 within it. A lifting inlet 312 is defined in the sidewall of the lower end of the lifting cylinder 310, connecting to the lifting channel 311. The upper end of the lifting cylinder 310 opens to form its discharge port and connects to the upper end of the first chute 210. The lifting inlet 312 connects to the lower end of the first chute 210. The lifting member 320 is used to continuously lift material flowing into the lifting channel 311 from the lifting inlet 312 to the upper end opening, where it flows back into the first chute 210. The lower end of the lifting member 320 is lower than the lifting inlet 312 of the lifting cylinder 310. This arrangement minimizes the material lifting path, helps improve material lifting efficiency, and prevents interference between the material and the downwardly sliding material during the lifting process. In this embodiment, the lifting channel 311 is located above the first discharge port 121, meaning that the lower end opening of the lifting cylinder 310 connects to the first discharge port 121.
[0052] Specifically, the lifting member 320 includes a lifting rod 321 and a spiral piece 322. The lifting rod 321 extends vertically and can rotate about its own axis. The lifting rod 321 is disposed within the lifting channel 311, and the spiral piece 322 is disposed around the outer circumference of the lifting rod 321, with the lower end of the spiral piece 322 being lower than the lifting inlet 312. As the spiral piece 322 rotates with the lifting rod 321, it can transfer the material inside, and the transfer process is uninterrupted. The outer edge of the spiral piece 322 and the inner sidewall of the lifting channel 311 are in a sliding and frictional engagement. In other embodiments, the lifting member 320 may be a conveyor belt.
[0053] To drive the rotation of the lifting rod 321, in some embodiments, the Figure 6 As shown, the lifting assembly 300 also includes a lifting drive 330, which can be arranged in the housing 100, and its output end is connected to the lifting rod 321. In one embodiment of the present embodiment, the lifting drive 330 is a servo motor, and is arranged in the material distribution chamber 140, and is directly connected to the lifting rod 321. In another embodiment of the present embodiment, the lifting drive 330 is a servo motor, and the lifting assembly 300 also includes two magnetic members, the lifting drive 330 is arranged on the outside of the housing 100, and the output end is connected to one of the magnetic members, and the other magnetic member is connected to the lifting rod 321. Power can be transmitted by magnetic force between the two magnetic members, so that the lifting rod 321 can rotate synchronously with the output end of the lifting drive 330. With the arrangement of the magnetic member, it is also helpful to ensure the neatness and closedness of the internal space of the material distribution chamber 140. The lifting drive 330 outside is more convenient for assembly and maintenance, and it is also avoided that the lifting drive 330 is contaminated by impurities, ensuring service life.
[0054] In some embodiments, the first slideway 210 is spiral and wound around the outer circumference of the lifting cylinder 310; the second slideway 220 is spiral and wound around the outer circumference of the lifting cylinder 310; the material distribution chamber 140 is cylindrical in structure, and the second discharge port 122 is located outside the first discharge port 121. This arrangement helps to extend the rolling path of the material, increasing the probability of impurities attached to the material falling off; at the same time, it increases the load-bearing area and improves the material separation efficiency.
[0055] The automatic purification mechanism includes a spiral side plate 230, a first spiral bottom plate 240, and a second spiral bottom plate 250. The first spiral bottom plate 240 and the second spiral bottom plate 250 are both arranged around the outer periphery of the lifting cylinder 310, and the first spiral bottom plate 240 is located on the upper side of the second spiral bottom plate 250. The spiral side plate 230 is arranged around the outer periphery of the first spiral bottom plate 240 and the second spiral bottom plate 250. The first spiral bottom plate 240, the spiral side plate 230 and the outer side wall of the lifting cylinder 310 form a first slide 210; the first spiral bottom plate 240, the second spiral bottom plate 250, the spiral side plate 230 and the outer side wall of the lifting cylinder 310 form a second slide 220, and the leakage hole 241 is opened on the first spiral bottom plate 240. This arrangement ensures that the upper surface of the first spiral base plate 240 forms the sliding surface of the first slideway 210, while the lower surface encloses the second slideway 220, preventing impurities from flying during the descent. Furthermore, the outer wall of the lifting cylinder 310 regulates the descent path of materials and impurities, while the inner wall constrains the lifted material. For ease of installation, the first and second spiral base plates 240 and 250 are arranged parallel to each other.
[0056] In order to smoothly guide the impurities in the second slideway 220 into the second discharge port 122, in some embodiments, combined with Figure 5 As shown, the automatic purification mechanism also includes a side baffle 251; the side baffle 251 is perpendicular to the second spiral bottom plate 250 and is arranged at the lower end of the second spiral bottom plate 250. One end of the side baffle 251 is connected to the lifting cylinder 310, and the other end extends to directly above the second discharge port 122.
[0057] To facilitate maintenance and replacement of the first spiral base plate 240, the spiral side plate 230 is detachably connected to the first spiral base plate 240. The first spiral base plate 240 is available in various sizes, each with a different spiral angle to accommodate varying material removal requirements. The sidewalls of the spiral side plate 230 are provided with an inwardly projecting support portion, upon which the first spiral base plate 240 rests. In other embodiments, the first spiral base plate 240 and the spiral side plate 230 are screwed together. The spiral side plate 230 is fixedly connected to the second spiral base plate 250.
[0058] The automatic purification mechanism also includes a connector 260, which is strip-shaped and extends in the vertical direction. The connector 260 is connected to the outer side of the spiral side plate 230, so that the spiral side plate 230, the first spiral bottom plate 240, and the second spiral bottom plate 250 are connected as a whole, thereby improving the stability of the physical structure surrounding the first slideway 210 and the second slideway 220. Furthermore, the automatic purification mechanism includes a plurality of connectors 260, which are evenly spaced around the central axis of the spiral side plate 230.
[0059] To facilitate production and assembly, in some embodiments, the housing 100 includes a peripheral shell 110, a bottom shell 120, and a top shell 130. The bottom shell 120 is cylindrical, and the bottom shell 120 and the top shell 130 are respectively located at the upper and lower ends of the peripheral shell 110, and enclose a feed cavity 140. The bottom shell 120 is provided with a first discharge port 121 and a second discharge port 122, and the top shell 130 is provided with a feed port 131. A first discharge pipe 126 and a second discharge pipe 127 are both provided in the bottom shell 120 and are respectively connected to the first discharge port 121 and the second discharge port 122. A feed pipe 132 is provided in the top shell 130 and is connected to the feed port 131.
[0060] After the material flows out of the first chute 210, in order to ensure that it can smoothly enter the first discharge port 121, in some embodiments, the bottom shell 120 is provided with a recessed portion 123, which is funnel-shaped. The first discharge port 121 is located at the bottom of the recessed portion 123. The recessed portion 123 plays a converging role, which facilitates the material to enter the second discharge port 122 more easily and reduces the accumulation of material in the distribution chamber 140. Among them, the lower edge of the lifting inlet 312 is flush with the bottom of the recessed portion 123, and the upper edge of the lifting inlet 312 is higher than the bottom of the recessed portion 123, so that the material can enter the lifting cylinder 310 again.
[0061] Furthermore, the housing 100 includes a collecting member 124 in the form of an annular cylinder. The collecting member 124 is disposed on the bottom housing 120 and surrounds the outer periphery of the first discharge port 121. The collecting member 124 acts as an isolation member, preventing the first discharge port 121 from communicating with the second discharge port 122, thereby preventing materials from bouncing off and entering the second discharge port 122 when dropped, and preventing impurities from bouncing off and entering the first discharge port 121 when dropped.
[0062] In this embodiment, the lower end of the spiral side plate 230 is retracted inwardly to the inside of the collecting member 124 to guide the material to the first discharge port 121 , so that the material can smoothly enter the recessed portion 123 and finally enter the lifting cylinder 310 .
[0063] To facilitate the entry of impurities into the second discharge port 122, the bottom housing 120 has an annular groove 125. This groove 125 surrounds the outer periphery of the recessed portion 123, and the bottom of the groove 125 slopes downward from the inside outward. The second discharge port 122 is located at the bottom of the groove 125. The inclined groove 125 is used to guide impurities outward, preventing them from entering the first discharge port 121. Furthermore, the bottom of the groove 125 is tilted toward the second discharge port 122, meaning that the bottom of the groove 125 is lowest at the second discharge port 122.
[0064] After the material enters the first chute 210, it slides or rolls, continuously moving downward. To prevent material jamming caused by high friction, the automatic purification mechanism also includes a vibration driver 400, which is used to drive the first spiral base plate 240, the second spiral base plate 250, and the spiral side plate 230 to vibrate synchronously in the vertical direction. The vibration can temporarily separate the material from the side wall of the first chute 210, thereby overcoming the static friction between the two, allowing the material to slide or roll smoothly downward when it falls again. In addition, the vertical vibration direction helps to overcome gravity and lift the material. At the same time, the vibration process also helps to separate impurities attached to the material, improving the purification effect of the material. Furthermore, the vibration causes the material to fall in a continuous jumping posture, increasing the material's descent speed. Finally, the first spiral base plate 240, the second spiral base plate 250, and the spiral side plate 230 vibrate synchronously in the vertical direction to prevent the material from jumping out of the spiral side plate 230. It should be noted that during the vibration process, the lifting cylinder 310 remains stationary to ensure the stability of the internal lifting member 320.
[0065] Exemplarily, the vibration driving member 400 is arranged at the bottom, and the output end of the vibration driving member 400 can reciprocate in the vertical direction, the second spiral bottom plate 250 is connected to the output end of the vibration driving member 400, and can move synchronously therewith, the first spiral bottom plate 240 and the spiral side plate 230 are fixedly connected to the second spiral bottom plate 250, and can both move synchronously with the second spiral bottom plate 250. Specifically, the first spiral bottom plate 240 is fixedly connected to the spiral side plate 230, and the spiral side plate 230 is fixedly connected to the second spiral bottom plate 250. Among them, an elastic member can also be provided between the second spiral bottom plate 250 and the bottom shell 120 to apply an upward elastic force to the second spiral bottom plate 250 to reduce the output power of the vibration driving member 400. In some embodiments, the vibration driving member 400 only drives the first spiral bottom plate 240 to vibrate synchronously in the vertical direction to reduce the energy required for driving and reduce energy consumption.
[0066] In some embodiments, the automatic purification mechanism further includes a heating element (not shown in the figure), which is embedded in the side wall surrounding the first slide 210 and is used to heat the material on the first slide 210. The heating element is embedded in the interior of the first spiral bottom plate 240. Compared with gas heating in the prior art, direct contact heating has higher heating efficiency, better stability, and reduces heat loss. The heating element can be a heating wire embedded in the first spiral bottom plate 240.
[0067] like Figures 1 to 8 As shown, this embodiment also provides a purification device, which includes the automatic purification mechanism 500 of any of the above embodiments, and also includes a material storage unit 510, a material receiving unit 520, a first fan 530, and a vacuum hopper 540. The inlet of the vacuum hopper 540 is connected to the outlet of the material storage unit 510 for storing materials, the outlet of the vacuum hopper 540 is connected to the inlet 131 of the automatic purification mechanism 500, the inlet of the material receiving unit 520 is connected to the first outlet 121 of the automatic purification mechanism 500; the air outlet of the vacuum hopper 540 is connected to the air inlet of the first fan 530; and the air outlet of the material receiving unit 520 is connected to the air inlet of the first fan 530. With the above structure, the purification device can fully purify the material, prevent the material from carrying impurities during injection molding, thereby preventing the impurities from adhering to the screw and the side wall of the barrel of the injection molding machine and carbonizing into black spots or discolored molten plastic, thereby improving the appearance yield of the product surface.
[0068] To control the temperature inside the distribution chamber 140, the purification device also includes an air cooling assembly 550, which is used to reduce the internal temperature of the distribution chamber 140. The configuration of the air cooling assembly 550 can cooperate with the heating element to accurately control the internal temperature of the distribution chamber 140, ensuring that the temperature of the material is controllable, thereby facilitating separation from impurities.
[0069] The housing 100 is provided with a gas inlet and a gas outlet communicating with the distributing chamber 140. The air cooling assembly 550 includes a second fan 551 and a condenser 552. The air outlet of the condenser 552 is communicated with the inlet of the second fan 551, the outlet of the second fan 551 is communicated with the gas inlet, and the gas outlet is communicated with the air inlet of the condenser 552. It should be noted that the condenser 552 has a cooling water inlet and a cooling water outlet. The cooling water inlet is used to introduce cooling water, and the cooling water outlet is used to discharge cooling water. The cooling water in the condenser 552 is used to cool the gas passing through the condenser 552.
[0070] Furthermore, the air cooling assembly 550 also includes a filter dryer 553, which is located upstream of the condenser 552 and downstream of the gas outlet. It is connected in series between the condenser 552 and the automatic purification mechanism 500 to remove moisture from the material, improve its dryness, and increase its falling speed. A filter dryer 553 is also located downstream of the first fan 530.
[0071] This embodiment further provides a material purification method, which is applied to the purification device in any of the above embodiments, comprising the following steps:
[0072] S100 , pumping the material into the vacuum hopper 540 .
[0073] S200 , the material slides downward through the first slide 210 , and impurities fall into the second slide during the sliding process, and the impurities flow out through the second discharge port 122 .
[0074] S300, determine whether the separation of materials and impurities is qualified, if yes, proceed to step S500, otherwise proceed to step S400;
[0075] S400, the lifting assembly 300 lifts the material to the upper end of the first slideway 210 again, slides downward again, and returns to S300 again.
[0076] S500, the lifting assembly 300 stops moving, and the material flows out from the first discharge port 121 after the impurities are removed. It should be noted that the method for judging whether the separation of the material and impurities is qualified is well known to those skilled in the art and is not the focus of this application, so it will not be described in detail here. In some embodiments, the judgment step can be removed, and the separation effect of the material and impurities can be controlled by the working time of the lifting assembly 300. For example, during the working period of the lifting assembly 300, the material circulates at least 3 times to achieve complete separation of the material and impurities.
[0077] With the help of the above method, the material and impurities can be effectively separated, the cleanliness of the material can be improved, and impurities can be avoided from being carried on the material during injection molding, thereby preventing impurities from adhering to the screw and the side wall of the barrel of the injection molding machine and carbonizing into black spots or different-colored molten plastic, thereby improving the appearance yield of the product surface.
[0078] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. Those skilled in the art will appreciate that other variations or modifications can be made based on the above description. It is not necessary and impossible to enumerate all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.
Claims
1. Automatic purification mechanism, characterized in that, include: A housing (100), wherein a material distribution cavity (140) is provided inside the housing (100), and the housing (100) is provided with a feed port (131) communicating with the material distribution cavity (140), a first discharge port (121), and a second discharge port (122), wherein the feed port (131) is higher than the first discharge port (121) and higher than the second discharge port (122); A first slideway (210), the first slideway (210) is provided in the material distribution cavity (140), the first slideway (210) is inclined downward, and the upper end thereof is communicated with the feed port (131), and the lower end thereof is communicated with the first discharge port (121), and a leakage hole (241) is provided at the bottom of the first slideway (210); a second slideway (220), the second slideway (220) being provided in the material distribution cavity (140) and located below the first slideway (210) to receive impurities dropped from the leakage hole (241); the second slideway (220) being inclined downward, and the lower end thereof being in communication with the second discharge port (122); A lifting assembly (300), wherein the lifting assembly (300) is arranged in the material distribution chamber (140), the material inlet of the lifting assembly (300) is located above the first material outlet (121) and is connected to the lower end of the first slide (210), the material outlet of the lifting assembly (300) is connected to the upper end of the first slide (210), and the lifting assembly (300) can draw the material sliding down from the lower end of the first slide (210) to the upper end of the first slide (210).
2. The automatic purification mechanism according to claim 1, characterized in that: The lifting assembly (300) includes a lifting cylinder (310) and a lifting member (320). The lifting cylinder (310) has a lifting channel (311) inside. The side wall of the lower end of the lifting cylinder (310) is provided with a lifting inlet (312) connected to the lifting channel (311). The upper end opening of the lifting cylinder (310) is connected to the upper end of the first slideway (210). The lifting member (320) is used to continuously lift the material flowing into the lifting channel (311) from the lifting inlet (312) to the upper end and then flow into the first slideway (210) again; the lower end of the lifting member (320) is lower than the lifting inlet (312) of the lifting cylinder (310).
3. The automatic purification mechanism according to claim 2, characterized in that: The lifting member (320) includes a lifting rod (321) and a spiral piece (322). The lifting rod (321) extends in a vertical direction and can rotate around its own axis. The lifting rod (321) is arranged in the lifting channel (311). The spiral piece (322) is arranged around the outer circumference of the lifting rod (321). The lower end of the spiral piece (322) is lower than the lifting inlet (312).
4. The automatic purification mechanism according to claim 2, characterized in that: The first slideway (210) is spiral and is arranged around the outer circumference of the lifting cylinder (310); the second slideway (220) is spiral and is arranged around the outer circumference of the lifting cylinder (310); the material distribution cavity (140) is a cylindrical structure, and the second discharge port (122) is located outside the first discharge port (121).
5. The automatic purification mechanism according to claim 4, characterized in that: The automatic purification mechanism includes a spiral side plate (230), a first spiral bottom plate (240), and a second spiral bottom plate (250). The first spiral bottom plate (240) and the second spiral bottom plate (250) are both arranged around the outer periphery of the lifting cylinder (310), and the first spiral bottom plate (240) is located on the upper side of the second spiral bottom plate (250). The spiral side plate (230) is arranged around the outer periphery of the first spiral bottom plate (240) and the second spiral bottom plate (250). The first spiral bottom plate (240), the spiral side plate (230) and the outer side wall of the lifting cylinder (310) form the first slideway (210); the first spiral bottom plate (240), the second spiral bottom plate (250), the spiral side plate (230) and the outer side wall of the lifting cylinder (310) form the second slideway (220), and the leakage hole (241) is opened on the first spiral bottom plate (240).
6. The automatic purification mechanism according to claim 5, characterized in that: The automatic purification mechanism also includes a side baffle (251); the side baffle (251) is perpendicular to the second spiral bottom plate (250) and is arranged at the lower end of the second spiral bottom plate (250); one end of the side baffle (251) is connected to the lifting cylinder (310), and the other end extends to directly above the second discharge port (122).
7. The automatic purification mechanism according to claim 5, characterized in that: The spiral side plate (230) is detachably connected to the first spiral bottom plate (240); and / or, The spiral side plate (230) is fixedly connected to the second spiral bottom plate (250).
8. The automatic purification mechanism according to claim 5, characterized in that: The automatic purification mechanism further comprises a connecting member (260), the connecting member (260) being strip-shaped and extending in a vertical direction, and the connecting member (260) being connected to the outer side of the spiral side plate (230).
9. The automatic purification mechanism according to claim 5, characterized in that: The automatic purification mechanism further comprises a vibration driving member (400), and the vibration driving member (400) is used to drive the first spiral bottom plate (240), the second spiral bottom plate (250) and the spiral side plate (230) to vibrate synchronously in the vertical direction.
10. The automatic cleaning mechanism according to claim 9, characterized in that: The vibration driving member (400) is arranged at the bottom, and the output end of the vibration driving member (400) can reciprocate in the vertical direction. The second spiral bottom plate (250) is connected to the output end of the vibration driving member (400) and can move synchronously therewith. The first spiral bottom plate (240) and the spiral side plate (230) are fixedly connected to the second spiral bottom plate (250) and can both move synchronously therewith.
11. The automatic purification mechanism according to claim 1, characterized in that: The housing (100) includes a circumferential shell (110), a bottom shell (120) and a top shell (130); the bottom shell (120) is cylindrical, and the bottom shell (120) and the top shell (130) are respectively arranged at the upper and lower ends of the circumferential shell (110) and surround the material distribution cavity (140); the first discharge port (121) and the second discharge port (122) are both arranged at the bottom shell (120), and the feed port (131) is arranged at the top shell (130).
12. The automatic cleaning mechanism according to claim 11, characterized in that: The bottom shell (120) is provided with a recessed portion (123), the recessed portion (123) is funnel-shaped, and the first discharge port (121) is provided at the bottom of the recessed portion (123).
13. The automatic cleaning mechanism according to claim 11, characterized in that: The housing (100) further includes a collecting member (124) which is in the shape of a ring cylinder. The collecting member (124) is provided on the bottom housing (120) and surrounds the outer periphery of the first discharge port (121).
14. The automatic purification mechanism according to claim 12, characterized in that: The bottom shell (120) has an annular groove (125), the annular groove (125) is arranged around the outer periphery of the recessed portion (123), and the bottom of the annular groove (125) is inclined downward from the inside to the outside, and the second discharge port (122) is arranged at the bottom of the annular groove (125).
15. The automatic cleaning mechanism according to any one of claims 1 to 14, characterized in that: The automatic purification mechanism further comprises a heating element, which is embedded in the side wall surrounding the first slideway (210) and is used to heat the material on the first slideway (210).
16. A purification device, characterized in that It comprises the automatic purification mechanism as described in any one of claims 1 to 15, and also comprises a material storage part (510), a material receiving part (520), a first fan (530) and a vacuum hopper (540), wherein the feed port of the vacuum hopper (540) is connected to the outlet of the material storage part (510) for storing materials, the discharge port of the vacuum hopper (540) is connected to the feed port (131) of the automatic purification mechanism, the feed port of the material receiving part (520) is connected to the first discharge port (121) of the automatic purification mechanism; the air outlet of the vacuum hopper (540) is connected to the air inlet of the first fan (530); the air outlet of the material receiving part (520) is connected to the air inlet of the first fan (530).
17. The purification device according to claim 16, characterized in that The purification device further comprises an air cooling component (550), and the air cooling component (550) is used to reduce the internal air temperature of the material distribution chamber (140).