Workpiece feeding runner mechanism
By setting the positioning component and the pushing component on the tray, the problems of inaccurate tray positioning and shaking are solved, high-precision tray circulation and efficient material loading and unloading operations are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202422630765.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-10-30
AI Technical Summary
The existing material tray positioning accuracy is inaccurate, resulting in low efficiency of material picking and placing by the robot, and the material tray is prone to shaking during movement, affecting the stability of the material position.
The positioning component and the pushing component are used to clamp and position the material tray, and the power component is used to drive the pushing rack to move, so as to realize the rapid loading and unloading of the material tray. The material blocking component is combined to support and position the inner side of the material tray to ensure positioning accuracy and flow efficiency.
It improves the positioning accuracy and circulation efficiency of the material tray, ensures accurate material loading, reduces shaking, improves the efficiency of the manipulator in taking and placing materials, and enhances the stability of the material tray circulation.
Smart Images

Figure CN223408899U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material transmission, in particular to a workpiece feeding flow channel mechanism. Background Art
[0002] The material tray is a container for holding processed parts. During the assembly processing and inspection process, the material tray is used to carry the processed and unprocessed, qualified and unqualified workpieces. It is very important. Because the workpieces are at multiple stations during the inspection process, the material tray needs to be transported, loaded and unloaded.
[0003] During the assembly, processing, and inspection process, a robot typically removes the flexo from a tray or places the inspected flexo back into the tray. This places high demands on the tray's position. Existing methods for positioning the tray suffer from inaccurate positioning, which in turn affects the robot's efficiency in picking up and unloading materials, hindering production efficiency. Furthermore, existing trays experience a certain amount of wobbling during movement, which can affect the position of the flexo within the tray and even cause the flexo in the tray's trough to shake out of the trough, similarly impacting the robot's efficiency in picking up materials. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a workpiece feeding flow channel mechanism which has high material tray positioning accuracy, improves material tray circulation efficiency, has a reasonable layout and is easy to use.
[0005] In order to solve the above technical problems, the technical solutions adopted by the present invention are as follows:
[0006] A workpiece feeding flow channel mechanism, comprising:
[0007] A frame, on which a loading station is provided, and the loading station is provided with a loading opening;
[0008] A positioning assembly, comprising two positioning components, the two positioning components being respectively arranged on both sides of the feeding opening, and the two positioning components being used to clamp and position the material tray at the feeding opening;
[0009] A pusher assembly is provided on the frame, and includes a power component and a pusher frame. The power component is provided on one side of the loading station, and is drivingly connected to the pusher frame. The power component is used to drive the pusher frame to move so as to push and unload the empty material tray clamped by the two positioning components.
[0010] A material blocking assembly is provided on the positioning component, and is used to support and position the inner side of the material tray;
[0011] Among them, two loading stations are provided on the frame, and a discharging assembly is provided between the two loading stations. The discharging assembly is used to temporarily store the materials on the material tray.
[0012] In one embodiment of the present invention, the discharging assembly includes a discharging rack, a material box is provided on the discharging rack, and a plurality of material troughs for loading materials are evenly provided on the material box, and unqualified products or excess materials are temporarily stored through the material box.
[0013] In one embodiment of the present invention, the positioning component includes a positioning plate, a positioning cylinder is provided on the positioning plate, the positioning cylinder is driven and connected to the clamping plate, the clamping plate is slidably arranged on the positioning plate, and a clamping groove matching the edge of the material tray is provided on the clamping end of the clamping plate. The positioning cylinders on the two positioning components synchronously drive the clamping plates to clamp and position the two outer sides of the material tray.
[0014] In one embodiment of the present invention, sliders are provided on both sides of the positioning plate, slide rails are provided on the edge of the loading opening, the sliders are slid on the slide rails, a fixing block is provided on the positioning plate, and the fixing block is connected to the frame by screws.
[0015] In one embodiment of the present invention, the material stopping assembly includes a material stopping rack, the material stopping rack is arranged on the positioning plate, the material stopping rack is provided with a material stopping plate, the material stopping plate is provided with a material pressing plate, a clamping groove is formed between the material pressing plate and the material stopping plate, the clamping groove abuts against the inner side wall of the material tray, and a clamping channel is formed between the clamping groove and the clamping groove.
[0016] In one embodiment of the present utility model, a lifting block is provided on the clamping plate, a lifting rod matching the material tray is provided on the lifting block, a waist-shaped groove is provided on the lifting block, a fixing bolt is provided on the waist-shaped groove, and the fixing bolt passes through the waist-shaped groove and is connected to the clamping plate.
[0017] In one embodiment of the present utility model, the top material block is arranged on the adjustment block, the adjustment block is provided with an adjustment hole, the adjustment hole is provided with an adjustment bolt, the clamping plate is provided with an adjustment hole, the adjustment bolt passes through the adjustment hole and is connected to the adjustment hole, and the clamping plate is provided with a scale.
[0018] In one embodiment of the present invention, a mounting bracket is provided on the clamping plate, a slide cylinder is provided on the mounting bracket, the slide cylinder is drive-connected to the positioning rod, and the slide cylinder drives the positioning rod to abut against the material tray.
[0019] In one embodiment of the present utility model, the power component includes a power frame, a guide rail is provided on the power frame, brackets are provided at both ends of the guide rail, a rotating wheel is provided on the bracket, the two rotating wheels are connected by a synchronous belt, a guide block is slidably provided on the guide rail, the guide block is connected to the synchronous belt, one of the two rotating wheels is connected to the power motor drive, and the pushing frame is connected to the guide block.
[0020] In one embodiment of the present invention, the pushing rack includes a pushing rod and an adjustment rack arranged on the pushing rod, the adjusting rack is provided with a connecting rack, the connecting rack is provided with a material removing rod, and the material removing rod is provided with a material removing base surface; a plurality of connecting holes are evenly arranged on the pushing rod, and the adjusting rack is connected to the connecting holes on the pushing rod through adjusting bolts.
[0021] Beneficial effects of the utility model:
[0022] The material blocking component of the utility model supports and positions the inner side of the material tray at the feeding opening, and the two positioning components clamp and position the two sides of the material tray, so as to achieve the positioning of the material tray on the positioning plane, ensuring the positioning accuracy of the material tray loading. After all the materials are loaded, the power component drives the pushing rack to move to push the empty material tray that has completed loading to unload the materials, so that the empty material tray can be unloaded quickly, thereby improving the material tray circulation efficiency; the discharging component temporarily stores the materials on the material tray, and the layout is reasonable and easy to use, which can improve the material tray circulation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of a workpiece feeding flow channel mechanism of the utility model.
[0024] Figure 2 It is a schematic diagram of the positioning component of the present utility model.
[0025] Figure 3 It is a schematic diagram of the material blocking component of the present utility model.
[0026] Figure 4 It is a schematic diagram of the pusher assembly of the present utility model.
[0027] Explanation of the numbers in the figure: 1. Frame; 11. Loading station; 12. Loading opening; 2. Positioning component; 21. Positioning plate; 22. Positioning cylinder; 23. Clamping plate; 24. Clamping groove; 25. Stopper frame; 26. Stopper plate; 27. Pressing plate; 28. Clamping channel; 3. Positioning assembly; 4. Material box; 41. Material trough; 5. Pushing assembly; 51. Power frame; 52. Guide rail; 53. Bracket; 54. Rotating wheel; 5 5. Synchronous belt; 56. Guide block; 57. Power motor; 58. Ejector rod; 59. Adjustment frame; 591. Feed rod; 592. Connecting hole; 6. Material stop assembly; 7. Mounting frame; 71. Slide cylinder; 72. Positioning rod; 8. Ejector block; 81. Ejector rod; 82. Waist groove; 83. Adjustment block; 84. Adjustment hole; 85. Adjustment hole; 86. Scale; 9. Slide rail; 91. Slider; 92. Fixed block. DETAILED DESCRIPTION
[0028] The present invention will be further described below with reference to the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it. However, the embodiments are not intended to limit the present invention.
[0029] Reference Figure 1-4 As shown, a workpiece feeding flow channel mechanism includes:
[0030] A frame 1 is provided with a loading station 11, and a loading opening 12 is provided on the loading station 11;
[0031] The positioning assembly 3 includes two positioning components 2, which are respectively arranged on both sides of the feeding opening 12, and the two positioning components 2 are used to clamp and position the material tray at the feeding opening 12;
[0032] The pusher assembly 5 is provided on the frame 1 and includes a power component and a pusher rack. The power component is provided on one side of the loading station 11 and is connected to the pusher rack in a driving manner. The power component is used to drive the pusher rack to push and unload the empty material tray clamped by the two positioning components 2.
[0033] The material blocking component 6 is provided on the positioning component 2 and is used to support and position the inner side of the material tray;
[0034] Among them, two loading stations 11 are provided on the frame 1, and a discharging assembly is provided between the two loading stations 11. The discharging assembly is used to temporarily store the materials on the material tray.
[0035] The material blocking component 6 of the present invention supports and positions the inner side of the material tray at the loading opening 12, and the two positioning components 2 clamp and position the two sides of the material tray, so as to achieve the positioning of the material tray on the positioning plane, ensuring the positioning accuracy of the material tray loading. After all the materials are loaded, the power component drives the pushing rack to move to push the empty material tray that has completed loading to unload the materials, so that the empty material tray can be unloaded quickly, thereby improving the material tray circulation efficiency; the discharging component temporarily stores the materials on the material tray, and the layout is reasonable and easy to use, which can improve the material tray circulation efficiency.
[0036] In one embodiment of the present invention, the discharging assembly includes a discharging rack, on which a material box 4 is provided, and a plurality of material troughs 41 for loading materials are evenly provided on the material box 4, through which unqualified products or excess materials are temporarily stored.
[0037] Specifically, a discharge assembly is provided between the two loading stations 11, which is easy to use and can improve the material tray circulation efficiency. At the same time, unqualified products or excess materials are temporarily stored by the material box 4, which can further improve the material tray circulation efficiency and ensure the material unloading accuracy on the material tray.
[0038] In one embodiment of the present invention, the positioning component 2 includes a positioning plate 21, a positioning cylinder is provided on the positioning plate 21, and the positioning cylinder is driven and connected to the clamping plate 23. The clamping plate 23 is slidably provided on the positioning plate 21, and a clamping groove 24 matching the edge of the material tray is provided on the clamping end of the clamping plate 23. The positioning cylinders on the two positioning components 2 synchronously drive the clamping plates 23 to clamp and position the two outer sides of the material tray.
[0039] Specifically, the positioning cylinders on the two positioning components 2 synchronously drive the clamping plates 23 to clamp and position the two outer sides of the material tray, so that the clamping grooves 24 of the clamping plates 23 support and clamp the material tray, thereby realizing automatic positioning of the material tray. While realizing automation, it improves the material transfer and processing efficiency and can also effectively reduce costs.
[0040] In one embodiment of the present invention, sliders 91 are provided on both sides of the positioning plate 21, slide rails 9 are provided on the edge of the loading opening 12, the sliders 91 are slid on the slide rails 9, and a fixing block 92 is provided on the positioning plate 21, and the fixing block 92 is connected to the frame 1 by screws.
[0041] Specifically, the slider 91 is slidably mounted on the slide rail 9, and the fixed block 92 is connected to the frame 1 by screws, so that the relative positions of the two positioning components 2 can be adjusted according to the different sizes of the material trays. Since the movement stroke of the positioning plate 21 is small, the relative positions of the two positioning components 2 can be changed to greatly facilitate the clamping of the material tray. It is easy to use and has a wide range of applications.
[0042] In one embodiment of the present utility model, the material blocking assembly 6 includes a material blocking rack 25, the material blocking rack 25 is arranged on the positioning plate 21, the material blocking rack 25 is provided with a material blocking plate 26, the material blocking plate 26 is provided with a material pressing plate 27, a clamping groove is formed between the material pressing plate 27 and the material blocking plate 26, the clamping groove abuts against the inner side wall of the material tray, and a clamping channel 28 is formed between the clamping groove and the clamping groove 24.
[0043] Specifically, the material tray loaded with materials is moved through the loading opening 12 to between the two positioning components 2 by a lifting device. The edge of the material tray is passed through the clamping groove and the clamping groove 24 to form a clamping channel 28, which can be used to initially position the material tray to ensure the positioning accuracy of the subsequent clamping and positioning of the material tray. At the same time, the clamping groove abuts against the inner wall of the material tray, which can provide certain support for the material tray and avoid deformation of the material tray when the two clamping plates 23 clamp the material tray.
[0044] In one embodiment of the present utility model, a lifting block 8 is provided on the clamping plate 23, a lifting rod 81 matching the material tray is provided on the lifting block 8, a waist-shaped groove 82 is provided on the lifting block 8, a fixing bolt is provided on the waist-shaped groove 82, and the fixing bolt passes through the waist-shaped groove 82 and is connected to the clamping plate 23.
[0045] Specifically, when the positioning cylinder 22 drives the positioning plate 21, the ejecting rod 81 on the positioning plate 21 is also pressed against the material tray, further positioning the material tray; a fixing bolt is passed through the waist-shaped groove 82 and connected to the clamping plate 23, and the extension length of the ejecting rod 81 can be adjusted to ensure the ejecting force of the ejecting rod 81 on the material tray, and the application range is wide.
[0046] In one embodiment of the present utility model, the top material block 8 is set on the adjustment block 83, the adjustment block 83 is provided with an adjustment hole 84, the adjustment hole 84 is provided with an adjustment bolt, the clamping plate 23 is provided with an adjustment hole 85, the adjustment bolt passes through the adjustment hole 84 and is connected to the adjustment hole 85, and the clamping plate 23 is provided with a scale 86.
[0047] Specifically, the adjusting bolt passes through the adjusting hole 84 and is connected to the adjusting hole 85. The position of the ejecting rod 81 is adjusted according to the different specifications of the material tray to ensure the ejecting positioning accuracy of the ejecting rod 81 on the material tray and improve the positioning accuracy of the material tray. The scale 86 set on the clamping plate 23 is arranged relative to the adjustment block 83, and the position of the adjustment block 83 can be calibrated to further improve the position accuracy of the ejecting rod 81.
[0048] In one embodiment of the present invention, a mounting bracket 7 is provided on the clamping plate 23, and a slide cylinder 71 is provided on the mounting bracket 7. The slide cylinder 71 is driven and connected to the positioning rod 72, and the slide cylinder 71 drives the positioning rod 72 to abut against the material tray.
[0049] Specifically, after the clamping groove 24 and the ejecting rod 81 have positioned the material tray, the slide cylinder 71 drives the positioning rod 72 to abut against the other side of the material tray, and the positioning rod 72 presses against one side of the positioned material tray again to achieve multi-point positioning of the material tray, further ensuring that the material tray will not shake during the loading process.
[0050] In one embodiment of the present utility model, the power component includes a power frame 51, a guide rail 52 is provided on the power frame 51, brackets 53 are provided at both ends of the guide rail 52, and the brackets 53 are provided. Two rotating wheels 54 are connected by a synchronous belt 55, a guide block 56 is slidably provided on the guide rail 52, and the guide block 56 is connected to the synchronous belt 55. One of the two rotating wheels 54 is driven and connected to the power motor 57, and the pushing frame is connected to the guide block 56.
[0051] Specifically, the power motor 57 drives the rotating wheel 54 to rotate to drive the synchronous belt 55 to move, thereby driving the guide block 56 to move on the guide rail 52, thereby driving the material pushing rod 591 on the pushing rack to move from one side of the bracket 53 to the position of the other bracket 53. The pushing rack abuts against the side of the material tray. The power motor 57 can push the material tray at a uniform speed to ensure smooth pushing of the entire material tray. At the same time, the guide rail 52 can ensure the directional accuracy of pushing the material.
[0052] In one embodiment of the present invention, the pushing rack includes a pushing rod 58 and an adjusting rack 59 arranged on the pushing rod 58, the adjusting rack 59 is provided with a connecting rack, the connecting rack is provided with a material moving rod 591, and the material moving rod 591 is provided with a material moving base surface; a plurality of connecting holes 592 are evenly arranged on the pushing rod 58, and the adjusting rack 59 is connected to the connecting hole 592 on the pushing rod 58 through an adjusting bolt.
[0053] Specifically, the material-selecting base surfaces on the two material-selecting rods 591 are synchronously abutted against the sides of the material tray, which can ensure that the two material-selecting rods 591 push the material tray synchronously, avoid the material tray from shaking left and right, and ensure the stability of material unloading from the empty material tray. The adjustment frame 59 is connected to the connecting hole 592 on the pushing rod 58 by adjusting bolts, so that the position of the adjustment frame 59 can be changed according to material trays of different specifications, so that the material-selecting rods 591 on the adjustment frame 59 are aligned with the position of the material tray, and the application range is wide.
[0054] Usage process
[0055] The material tray loaded with materials is moved between the two positioning components 2 through the loading opening 12 by the lifting equipment, and the clamping channel 28 is formed by passing the edge of the material tray through the clamping groove and the clamping groove 24. The clamping groove abuts the inner wall of the material tray, and the positioning cylinders on the two positioning components 2 synchronously drive the clamping plates 23 to clamp and position the two outer sides of the material tray, so that the clamping groove 24 of the clamping plate 23 supports and clamps the material tray. At the same time, the ejecting rod 81 on the positioning plate 21 also abuts against the material tray, further positioning the material tray. After the clamping groove 24 and the ejecting rod 81 have positioned the material tray, the slide cylinder 71 drives the positioning rod 72 to abut against the other side of the material tray, realizing multi-point positioning of the material tray, ensuring that there will be no problems during the material tray loading process. The material in the tray is shaken. After the material in the tray is loaded, the positioning cylinders on the two positioning components 2 synchronously drive the clamping plates 23 to separate a small gap from the two outer sides of the tray, so that the tray is supported on the clamping groove 24 and does not fall. The power motor 57 drives the turntable 54 to rotate to drive the synchronous belt 55 to move, thereby driving the guide block 56 to move on the guide rail 52, thereby driving the material removal rod 591 on the pushing rack to move from one side of one bracket 53 to the position of the other bracket 53. The material removal base surfaces on the two material removal rods 591 synchronously abut against the side of the tray, and push the empty tray clamped by the two positioning components 2 to unload the material, thereby completing the loading of the material and the unloading of the empty tray, so as to transport the material in the tray and facilitate the subsequent flow of the pushing tray to the preset position.
[0056] The above-described embodiments are merely preferred embodiments for the purpose of fully illustrating the present invention, and the scope of protection of the present invention is not limited thereto. Equivalent substitutions or modifications made by those skilled in the art based on the present invention are within the scope of protection of the present invention. The scope of protection of the present invention shall be subject to the claims.
Claims
1. A workpiece feeding channel mechanism, characterized in that: include: A frame, on which a loading station is provided, and the loading station is provided with a loading opening; A positioning assembly, comprising two positioning components, the two positioning components being respectively arranged on both sides of the feeding opening, and the two positioning components being used to clamp and position the material tray at the feeding opening; A pusher assembly is provided on the frame, and includes a power component and a pusher frame. The power component is provided on one side of the loading station, and is drivingly connected to the pusher frame. The power component is used to drive the pusher frame to move so as to push and unload the empty material tray clamped by the two positioning components. A material blocking assembly is provided on the positioning component, and is used to support and position the inner side of the material tray; Among them, two loading stations are provided on the frame, and a discharging assembly is provided between the two loading stations. The discharging assembly is used to temporarily store the materials on the material tray.
2. The workpiece feeding channel mechanism according to claim 1, characterized in that: The discharging assembly includes a discharging rack, a material box is provided on the discharging rack, and a plurality of material troughs for loading materials are evenly provided on the material box. Unqualified products or excess materials are temporarily stored through the material box.
3. The workpiece feeding channel mechanism according to claim 1, characterized in that: The positioning component includes a positioning plate, a positioning cylinder is provided on the positioning plate, the positioning cylinder is connected to the clamping plate, the clamping plate is slidably arranged on the positioning plate, and a clamping groove matching the edge of the material tray is provided on the clamping end of the clamping plate. The positioning cylinders on the two positioning components synchronously drive the clamping plates to clamp and position the two outer sides of the material tray.
4. The workpiece feeding channel mechanism according to claim 3, characterized in that: Slide blocks are provided on both sides of the positioning plate, slide rails are provided on the edge of the feeding opening, the slide blocks are slidably arranged on the slide rails, a fixing block is provided on the positioning plate, and the fixing block is connected to the frame by screws.
5. The workpiece feeding channel mechanism according to claim 3, characterized in that: The material blocking assembly includes a material blocking rack, which is arranged on the positioning plate, a material blocking plate is arranged on the material blocking rack, a material pressing plate is arranged on the material blocking plate, a clamping groove is formed between the material pressing plate and the material blocking plate, the clamping groove abuts against the inner side wall of the material tray, and a clamping channel is formed between the clamping groove and the clamping groove.
6. The workpiece feeding channel mechanism according to claim 3, characterized in that: The clamping plate is provided with a lifting block, the lifting block is provided with a lifting rod matching the material tray, the lifting block is provided with a waist-shaped groove, the waist-shaped groove is provided with a fixing bolt, and the fixing bolt passes through the waist-shaped groove and is connected to the clamping plate.
7. The workpiece feeding channel mechanism according to claim 6, characterized in that: The top material block is arranged on the adjustment block, the adjustment block is provided with an adjustment hole, the adjustment hole is provided with an adjustment bolt, the clamping plate is provided with an adjustment hole, the adjustment bolt passes through the adjustment hole and is connected with the adjustment hole, and the clamping plate is provided with a scale.
8. The workpiece feeding channel mechanism according to claim 6, characterized in that: The clamping plate is provided with a mounting bracket, the mounting bracket is provided with a slide cylinder, the slide cylinder is drive-connected to the positioning rod, and the slide cylinder drives the positioning rod to abut against the material tray.
9. The workpiece feeding channel mechanism according to claim 1, characterized in that: The power component includes a power frame, a guide rail is provided on the power frame, brackets are provided at both ends of the guide rail, a rotating wheel is provided on the bracket, the two rotating wheels are connected by a synchronous belt, a guide block is slidably provided on the guide rail, the guide block is connected to the synchronous belt, one of the two rotating wheels is driven by a power motor, and the pushing frame is connected to the guide block.
10. The workpiece feeding channel mechanism according to claim 1, characterized in that: The pushing rack includes a pushing rod and an adjusting rack arranged on the pushing rod, the adjusting rack is provided with a connecting rack, the connecting rack is provided with a material removing rod, and the material removing rod is provided with a material removing base surface; a plurality of connecting holes are evenly arranged on the pushing rod, and the adjusting rack is connected to the connecting holes on the pushing rod through adjusting bolts.