Feeding device for lamp cup machining

Abstract

The utility model discloses a feeding device for lamp cup processing, which comprises a spinning machine, a stock bin and a tray, and is characterized in that the feeding device is arranged on the spinning machine, the feeding device comprises a translation slide rail assembly, a lifting cylinder, a rotating cylinder, an automatic sucker and a lifting assembly, and the feeding device for lamp cup processing has remarkable advantages. The speed is high, all parts are controlled by plc, the process is compact and coherent, and compared with grabbing, carrying and fine adjustment pause of manual feeding, the gap is eliminated, and the efficiency is improved. And in the aspect of accuracy, the translation assembly and the rotating cylinder are accurately positioned, the angle is controlled, the accuracy is difficult to guarantee through manual naked eye judgment, and the error rejection rate can be reduced. In terms of safety, manual fatigue easily causes misoperation, the device automatically operates after triggering a switch, personnel contact is reduced, accidents are prevented, and safety is guaranteed.

Description

Technical Field

[0001] The utility model belongs to the technical field of auxiliary processing, and in particular relates to a feeding device for processing lamp cups. Background Art

[0002] In the field of lamp cup processing, manual loading has long been the main method. As the lamp cup market continues to expand, the requirements for product quantity and quality are gradually increasing, and the limitations of traditional manual loading methods are becoming increasingly apparent.

[0003] The manual loading process is cumbersome and inefficient. Operators must first retrieve the tray from storage, then carry it to the spinning machine and place it in the processing position. This process requires considerable time to determine the appropriate location for the tray, move it from storage to the spinning machine, and precisely position it on the spinning machine. This results in a low number of loading cycles per unit time, failing to meet the urgent need for fast and efficient loading in modern large-scale production, and seriously hindering the improvement of lamp cup processing efficiency.

[0004] From a machining precision perspective, manually placing the trays is difficult to achieve with high accuracy. Because operators rely solely on visual judgment to determine the tray's placement and angle on the spinning machine, human judgment and operation are prone to deviations, often resulting in inaccurate placement or slightly off-angle placement. This inaccuracy directly impacts the initial processing conditions of the lamp cups, potentially causing minor dimensional errors, irregularities in appearance, and other quality issues. This increases scrap rates, increases production costs, and hinders the stability and improvement of product quality.

[0005] From a safety perspective, manual loading also carries certain risks. Although the trays are relatively light, the frequent and repetitive handling and placement can still cause fatigue to operators, making it difficult to maintain concentration. In the relatively complex working environment surrounding the spinning machine, operators may be injured by accidentally touching other equipment components when retrieving the trays, or their hands may be pinched due to improper operation when placing the trays on the spinning machine. These situations pose a potential threat to the operator's personal safety and are also not conducive to the company's creation of a safe and reliable production environment. Utility Model Content

[0006] In order to solve the problems raised in the above background technology, the utility model provides the following technical solutions: a loading device for lamp cup processing, comprising a spinning machine, a hopper, and a hopper, the spinning machine is provided with a loading device, the loading device comprising a translation slide rail assembly, a lifting cylinder, a rotating cylinder, an automatic suction cup, and a lifting assembly, the translation slide rail assembly is installed on the spinning machine through a bracket, the lifting cylinder is connected to the slide table in the translation slide rail assembly, the rotating cylinder is connected to the push rod end of the lifting cylinder, the automatic suction cup is connected to the rotating shaft of the rotating cylinder, the lifting assembly is arranged adjacent to the hopper, the lifting table in the lifting assembly is located in the hopper, a PLC control is provided in the bracket, the PLC controller circuit is connected to a loading switch, the loading switch is located on the control panel of the spinning machine, the translation slide rail assembly, the lifting cylinder, the rotating cylinder, the automatic suction cup, and the lifting assembly are connected to the PLC controller circuit through wires.

[0007] Furthermore, the outer wall of the silo is provided with a through groove adapted to the lifting platform in the lifting assembly.

[0008] Furthermore, the type of the rotary cylinder is a DA type rotary cylinder.

[0009] The beneficial effects of the utility model are:

[0010] Speed

[0011] Automated processes significantly improve efficiency: The loading system, controlled by a PLC controller, coordinates the operation of various components, from the material tray rising from the hopper, through translation, suction, rotation, and placement between the spinner's supports, all in a seamless and compact process. Manual loading involves operational pauses such as finding the gripping position, delays in handling, and time-consuming fine-tuning of placement. This system eliminates these pauses, speeds up loading frequency, and improves overall production efficiency.

[0012] Accuracy

[0013] Precise Positioning and Position Control: The translational slide assembly precisely moves the lifting cylinder to the position above the hopper and between the spinner supports according to the program. The automatic suction cup accurately picks up and places the tray. The rotating cylinder precisely controls the rotation angle, first picking up the tray 90 degrees counterclockwise and then placing it 90 degrees clockwise. Manual loading relies on visual judgment and manual operation, which is difficult to ensure high repeatability and accuracy. It is prone to deviation in tray placement, affecting the quality of the lamp cup processing and subsequent processes. This device reduces processing errors and scrap rates.

[0014] Security

[0015] Reduced labor intensity and risks: Although the material tray is light, repeated manual loading over long periods of time can still lead to fatigue and increased risk of misoperation. This device only requires triggering the loading switch, and subsequent operations are completed automatically, reducing operator contact with the equipment, avoiding pinching and collision accidents, and reducing the probability of errors caused by fatigue, ensuring safe and stable production. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional diagram of the utility model;

[0017] Figure 2 This is the main view of the utility model;

[0018] Figure 3 It is a left view of the utility model;

[0019] Figure 4 It is a top view of the utility model;

[0020] Figure 5 for Figure 1 Enlarged view of part A in the middle.

[0021] The meaning of the numbers in the figure: 1-spinning machine; 2-material bin; 3-material tray; 4-translational slide rail assembly; 5-lifting cylinder; 6-rotating cylinder; 7-automatic suction cup; 8-lifting assembly; 9-bracket; 10-plc control; 11-loading switch; 12-through slot. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-5The utility model provides the following technical solutions: a feeding device for processing lamp cups, comprising a spinning machine 1, a hopper 2, and a material tray 3. The spinning machine 1 is provided with a feeding device, and the feeding device comprises a translation rail assembly 4, a lifting cylinder 5, a rotating cylinder 6, an automatic suction cup 7, and a lifting assembly 8. The translation rail assembly 4 is installed on the spinning machine 1 through a bracket 9, the lifting cylinder 5 is connected to the slide in the translation rail assembly 4, the rotating cylinder 6 is connected to the push rod end of the lifting cylinder 5, and the automatic suction cup 7 is connected to the rotating shaft of the rotating cylinder 6, the lifting assembly 8 is arranged adjacent to the silo 2, the lifting platform in the lifting assembly 8 is located in the silo 2, a plc control 10 is provided in the bracket 9, the plc controller 10 circuit is connected to the feeding switch 11, the feeding switch 11 is located on the control panel of the spinning machine 1, the translation slide rail assembly 4, the lifting cylinder 5, the rotating cylinder 6, the automatic suction cup 7, and the lifting assembly 8 are connected to the plc controller 10 circuit through a wire.

[0024] In the above structure, the translation slide rail assembly 4 is used to drive the lifting cylinder 5 to move from the silo 2 to the direction of the spinning machine 1, and the lifting cylinder 5 is used to drive the rotating cylinder 6 to move up and down; the rotating cylinder 6 is used to drive the self-service suction cup to rotate 90 degrees clockwise or 90 degrees counterclockwise; the automatic suction cup 7 is used to suck the material tray 3 in the silo 2 or place the material tray 3 between the pillars of the spinning machine 1; the lifting assembly 8 is used to drive the material tray 3 in the silo 2 to rise. Every time the user presses the loading switch 11, the lifting assembly 8 drives the material tray 3 in the silo 2 to rise to a set height, which is the thickness of the material tray 3.

[0025] In this embodiment, a through slot 12 adapted to the lifting platform in the lifting assembly 8 is formed on the outer wall of the silo 2 .

[0026] In the above structure, the staff can check the remaining amount of the material tray 3 in the silo 2 through the through slot 12.

[0027] In this embodiment, the type of the rotary cylinder 6 is a DA type rotary cylinder 6 .

[0028] With the above structure, the advantages of the DA type rotary cylinder 6 are compact structure, space saving, rapid air pressure drive response, high efficiency, stability and durability, precise control, strong adaptability, and easy integration and maintenance.

[0029] Working Principle: When the lamp cup processing and loading device is in operation, the material tray 3 is pre-placed in the material bin 2, and each component is in a standby state under the control of the PLC controller. When the staff presses the loading switch 11 on the control panel of the spinning machine 1, the PLC controller receives the signal and starts to coordinate the operation of each component.

[0030] First, the lifting assembly 8 of the silo 2 drives the lifting platform to rise to a height of the thickness of the material tray 3, so that the material tray 3 in the silo 2 moves up as a whole, so that the top material tray 3 is in a suitable position for subsequent operations; the translation rail assembly 4 drives the lifting cylinder 5 to move to the set position first, which is located above the silo 2 and is a specific position pre-set to facilitate the automatic suction cup 7 to perform the suction operation. After reaching the position, the lifting cylinder 5 pushes the rotating cylinder 6 and the automatic suction cup 7 to descend. At this time, the rotating cylinder 6 first drives the automatic suction cup 7 to rotate 90 degrees counterclockwise, so that the automatic suction cup 7 faces the material tray 3 and starts the adsorption function to absorb the material tray 3; the lifting cylinder 5 drives the automatic suction cup 7 that adsorbs the material tray 3 to rise, and the translation rail assembly 4 then moves it to the corresponding position above the pillars of the spinning machine 1. Then, the rotating cylinder 6 drives the automatic suction cup 7 to rotate 90 degrees clockwise, so that the automatic suction cup 7 faces the pillar of the spinning machine 1, and then the lifting cylinder 5 pushes the automatic suction cup 7 down, and places the material tray 3 at a suitable position between the pillars of the spinning machine 1. The automatic suction cup 7 releases the adsorption function, and thus completes a loading operation; during the operation of the equipment, the staff can check the remaining material tray 3 in the silo 2 through the through groove 12 opened on the outer wall of the silo 2 and adapted to the lifting platform in the lifting assembly 8, so as to replenish the material tray 3 in time, and ensure that the loading device can continuously and stably provide the material tray 3 to the spinning machine 1, thereby ensuring the continuity of the lamp cup processing and production.

[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A feeding device for lamp cup processing, comprising a spinning machine, a hopper, and a tray, characterized in that: The spinning machine is provided with a loading device, which includes a translation slide rail assembly, a lifting cylinder, a rotating cylinder, an automatic suction cup, and a lifting assembly. The translation slide rail assembly is installed on the spinning machine through a bracket, and the lifting cylinder is connected to the slide table in the translation slide rail assembly, and the rotating cylinder is connected to the push rod end of the lifting cylinder, and the automatic suction cup is connected to the rotating shaft of the rotating cylinder. The lifting assembly is arranged adjacent to the hopper, and the lifting table in the lifting assembly is located in the hopper. A PLC control is provided in the bracket, and the PLC controller circuit is connected to a loading switch. The loading switch is located on the control panel of the spinning machine, and the translation slide rail assembly, the lifting cylinder, the rotating cylinder, the automatic suction cup, and the lifting assembly are connected to the PLC controller circuit through wires.

2. The feeding device for lamp cup processing according to claim 1, characterized in that: The outer wall of the silo is provided with a through groove adapted to the lifting platform in the lifting assembly.

3. The feeding device for lamp cup processing according to claim 1, characterized in that: The type of the rotary cylinder is a DA type rotary cylinder.

Images