Simple wire clamping traction mechanism

By designing a simple wire clamping and traction mechanism and using synchronous transmission and linear drive devices, the shaking problem during the traction of wires and cables is solved, the stability and synchronization of the cables are achieved, and the accuracy and versatility of the traction operation are improved.

CN223409115UActive Publication Date: 2025-10-03DONGGUAN JINGTIE MACHINERY
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Patent Information

Application Number
CN202422750036.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-10-03
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

Existing wire and cable traction equipment is prone to large-scale vibration during the wire-laying process, affecting the stability and accuracy of the traction operation.

Method used

A simple wire clamping and traction mechanism was designed, which included a frame, a front traction wheel group, a rear traction wheel group, an incoming wire guide roller group, an outgoing wire guide roller group, a drive motor and a synchronous transmission assembly. The front and rear traction wheel groups were driven to rotate by the synchronous transmission assembly, and the linear drive device was used to adjust the lifting and lowering of the upper rubber-coated roller to ensure the stability and synchronization of the cable.

Benefits of technology

It effectively avoids the vibration of the cable during the traction process, improves the stability and accuracy of the traction operation, reduces the cable deviation, and meets the adaptability requirements of cables with different diameters and angles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a simple wire clamping traction mechanism which comprises a machine frame, a front traction wheel set, a rear traction wheel set, a wire inlet guide roller set, a wire outlet guide roller set, a driving motor and a synchronous transmission assembly, and the wire inlet guide roller set, the rear traction wheel set, the front traction wheel set and the wire outlet guide roller set are sequentially arranged on the machine frame. The driving motor is arranged at the bottom of the rack and drives the front traction wheel set and the rear traction wheel set to rotate through the synchronous transmission assembly. The front traction wheel set and the rear traction wheel set synchronously run to carry out traction conveying on a cable, the cable can be stably pulled, the situation that the cable shakes in the traction conveying process to affect traction operation is avoided, and meanwhile through the arrangement of the wire inlet guide roller set and the wire outlet guide roller set, the traction efficiency is improved. According to the cable traction mechanism, the situation that the cable deviates in the traction process can be reduced, the universality and flexibility of the mechanism are improved, and the traction use requirement of a large-range angle can be met.
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Description

Technical Field

[0001] The utility model belongs to the technical field of wire traction machines, and particularly relates to a simple wire clamping and traction mechanism. Background Art

[0002] When producing or laying wires and cables, they need to be pulled out from the reels and sent to the workstations or threaded into relevant pipelines.

[0003] For example, the announcement number "CN207303844U" discloses a traction device for power cables, including a base, an electric lifting frame, a winding rod and a servo motor, characterized in that: a walking wheel is installed at the bottom of the base, a placement groove is provided in the base, and a battery is installed in the placement groove, two sets of mounting seats are installed on the top of the base through the electric lifting frame, the side wall of the mounting seat is installed with a mounting chamber through mounting bolts, a servo motor is installed in the mounting chamber, and a reducer is provided on the servo motor, and an axis rod passing through the winding rod is installed at the output end of the servo motor, and circular limit plates are installed at both ends of the winding rod. During operation, although the cable can be stretched and pulled by the servo motor, the traditional manual pulling is eliminated, saving manpower. However, during the traction and release process, it is very easy for the cable to shake violently, thereby affecting the traction operation. Utility Model Content

[0004] In view of the above-mentioned shortcomings, the purpose of the present invention is to provide a simple wire clamping and traction mechanism with reasonable structural design and good traction effect.

[0005] To achieve the above-mentioned purpose, the technical solution provided by the utility model is: a simple wire clamping traction mechanism, which includes a frame, a front traction wheel group, a rear traction wheel group, an incoming wire guide roller group, an outgoing wire guide roller group, a driving motor and a synchronous transmission assembly. The incoming wire guide roller group, the rear traction wheel group, the front traction wheel group and the outgoing wire guide roller group are arranged in sequence on the frame, the driving motor is arranged at the bottom of the frame, and drives the front traction wheel group and the rear traction wheel group to rotate through the synchronous transmission assembly.

[0006] As a preferred solution of the present invention, the front traction wheel group includes a base, a polished rod, a top plate, a slide, a linear drive device, an upper rubber-coated drum, and a lower rubber-coated drum. The roller of the lower rubber-coated drum is arranged on the base through a bearing, the polished rod is vertically arranged on the base, the top plate is fixed to the upper end of the polished rod, the slide is movably arranged on the polished rod, the roller of the upper rubber-coated drum is arranged on the slide through a bearing, and the linear drive device is arranged on the top plate and can drive the slide to move up and down. The lifting and lowering of the upper rubber-coated drum is controlled by the telescopic action of the linear drive device, thereby adapting to cables of different diameters and adjusting different downward pressures.

[0007] As a preferred solution of the present invention, the base includes two lower bearing seats that are relatively spaced apart, which has a simple structure and is easy to implement.

[0008] As a preferred solution of the present invention, the slide includes a push plate and two upper bearing seats relatively spaced apart at both ends of the push plate. The structure has good stability, so that the upper rubber-coated roller can be stably mounted on the slide, and can realize lifting and lowering actions under the drive of the linear drive device, further improving the accuracy and stability of cable clamping.

[0009] As a preferred solution of the present invention, the linear drive device is an air cylinder, an oil cylinder or a linear motor, which can meet the usage requirements in different scenarios.

[0010] As a preferred solution of the present invention, the rear traction wheel set has the same structure as the front traction wheel set, which simplifies the production process, reduces manufacturing costs, and is also convenient for later maintenance.

[0011] As a preferred solution of the present invention, the incoming wire guide roller group includes a bracket, a horizontal adjustment plate, a horizontal roller and a vertical roller. The horizontal roller is horizontally arranged on the bracket, and the horizontal adjustment plate is provided with a long hole extending along its long side. Two vertical rollers are arranged side by side on the long hole, so that the cable can maintain the correct posture before entering the traction mechanism, thereby ensuring the traction effect.

[0012] As a preferred solution of the present invention, the structure of the outgoing wire guide roller group is consistent with that of the incoming wire guide roller group, which simplifies the design of the mechanism.

[0013] As a preferred solution of the present invention, the synchronous transmission assembly includes a driving pulley, a driven pulley and a synchronous belt. The two driven pulleys are respectively arranged on the front traction wheel group and the rear traction wheel group. The driving pulley is arranged on the rotating shaft of the drive motor. The synchronous belt is wound around the driving pulley and the two driven pulleys to achieve synchronous drive of the front traction wheel group and the rear traction wheel group, thereby ensuring the synchronization and coordination of the cables during the traction process.

[0014] As a preferred solution of the present invention, a horizontal support plate is provided between the front and rear traction wheel groups. This supports the cable, stabilizes its posture during transmission, and prevents it from sagging or twisting due to its own weight or external forces, thereby improving the accuracy and stability of cable traction.

[0015] The beneficial effects of the utility model are as follows: the structural design of the utility model is reasonable, and the cable is pulled and transported by synchronous operation of the front and rear traction wheel groups, which can keep the cable pulled stably, and avoid shaking during the cable traction and transportation that affects the traction operation. At the same time, combined with the setting of the incoming wire guide roller group and the outgoing wire guide roller group, not only can the deviation of the cable be reduced during the traction process, but also the versatility and flexibility of the mechanism are improved, and the traction use requirements in a wide range of angles can be met.

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural diagram of the utility model.

[0018] Figure 2 It is a partial structural diagram of the utility model.

[0019] Figure 3 It is a structural schematic diagram of the front traction wheel group in the utility model.

[0020] Figure 4 It is a structural diagram of the wire feed guide roller group in the utility model.

[0021] Figure 5 It is a structural schematic diagram of the utility model equipped with a protective shell. DETAILED DESCRIPTION

[0022] See also Figures 1 to 5 The present embodiment provides a simple wire clamping and traction mechanism, which includes a frame 1, a front traction wheel group 2, a rear traction wheel group 3, an incoming wire guide roller group 4, an outgoing wire guide roller group 5, a drive motor 6 and a synchronous transmission assembly 7. The incoming wire guide roller group 4, the rear traction wheel group 3, the front traction wheel group 2 and the outgoing wire guide roller group 5 are arranged in sequence on the frame 1. The drive motor 6 is arranged at the bottom of the frame 1 and drives the front traction wheel group 2 and the rear traction wheel group 3 to rotate through the synchronous transmission assembly 7.

[0023] See also Figure 2 and Figure 3The front traction wheel assembly 2 includes a base 21, a polished rod 22, a top plate 23, a slide 24, a linear drive 25, an upper rubber-coated roller 26, and a lower rubber-coated roller 27. The base 21 includes two lower bearing seats spaced apart from each other. The ends of the roller shaft of the lower rubber-coated roller 27 are each mounted on the lower bearing seats via a bearing. The polished rod 22 is vertically mounted on the base 21. The top plate 23 is fixed to the upper end of the polished rod 22. The slide 24 is movably mounted on the polished rod 22. Specifically, the slide 24 includes a push plate and two upper bearing seats spaced apart from each other at the push plate. The ends of the roller shaft of the upper rubber-coated roller 26 are each mounted on the upper bearing seats via a bearing. The linear drive 25 is mounted on the top plate 23 and can drive the slide 24 to move up and down. The telescopic movement of the linear drive 25 controls the lifting and lowering of the upper rubber-coated roller 26, thereby accommodating cables of different diameters and adjusting different downward pressure levels. In this embodiment, the linear drive device 25 is a pneumatic cylinder, and a manual valve is provided on the top plate 23 for controlling the cylinder's operating state. In other embodiments, the linear drive device 25 can also be an oil cylinder or a linear motor to meet the needs of different scenarios. Preferably, a horizontal support plate 8 is provided between the front traction wheel assembly 2 and the rear traction wheel assembly 3. This supports the cable and stabilizes its posture during transmission, preventing it from sagging or twisting due to its own weight or external forces, thereby improving the accuracy and stability of cable traction.

[0024] See also Figure 4 The incoming wire guide roller group 4 includes a bracket 41, a horizontal adjustment plate 42, a horizontal roller 43 and a vertical roller 44. The horizontal roller 43 is horizontally arranged on the bracket 41. The horizontal adjustment plate 42 is provided with a long hole extending along its long side. Two vertical rollers 44 are arranged side by side on the long hole. The cable passes between the two vertical rollers 44, so that the cable can maintain the correct posture before entering the traction mechanism, ensuring the traction effect. In this embodiment, the structure of the rear traction wheel group 3 is consistent with that of the front traction wheel group 2. The structure of the outgoing wire guide roller group 5 is consistent with that of the incoming wire guide roller group 4, which can simplify the production process, reduce manufacturing costs, and is also beneficial to subsequent maintenance and upkeep.

[0025] See also Figure 2 and Figure 5The synchronous transmission assembly 7 includes a driving pulley 71, a driven pulley 72, and a synchronous belt 73. The two driven pulleys 72 are respectively mounted on the lower rubber-coated drum 27 of the front traction wheel group 2 and the lower rubber-coated drum of the rear traction wheel group 3. The driving pulley 71 is mounted on the rotating shaft of the drive motor 6. The synchronous belt 73 is wound around the driving pulley 71 and the two driven pulleys 72 to achieve synchronous drive of the front traction wheel group 2 and the rear traction wheel group 3, ensuring synchronization and coordination during the cable traction process. Preferably, a protective shell 9 can be provided on the frame 1 to cover the front traction wheel group 2 and the rear traction wheel group 3, providing good protection and an aesthetically pleasing appearance.

[0026] During operation, the cable on the cable drum 10 is guided to the incoming cable guide roller assembly 4, passed sequentially through the rear traction wheel assembly 3 and the front traction wheel assembly 2, and then exited through the outgoing cable guide roller. The cooperation between the incoming cable guide roller assembly 4 and the outgoing cable guide roller assembly 5 can reduce cable deviation during the traction process. The linear drive device 25 in the front traction wheel assembly 2 and the rear traction wheel assembly 3 adjusts the distance between the upper rubber-coated roller 26 and the lower rubber-coated roller 27, thereby adjusting the compression strength of the cable. The drive motor 6 then drives the two lower rubber-coated rollers 27 through the synchronous transmission assembly 7 for synchronous operation, ensuring stable cable traction and excellent operational stability.

[0027] Based on the disclosures and teachings of the above specification, those skilled in the art to which the present invention pertains may also make changes and modifications to the above-described embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and modifications and alterations to the present invention should also fall within the scope of protection of the claims of the present invention. Furthermore, although certain specific terms are used in this specification, these terms are for convenience only and do not constitute any limitation to the present invention. Other mechanisms employing the same or similar structures are also within the scope of protection of the present invention.

Claims

1. A simple wire clamping and pulling mechanism, comprising a frame, characterized in that: It also includes a front traction wheel group, a rear traction wheel group, an incoming wire guide roller group, an outgoing wire guide roller group, a drive motor and a synchronous transmission assembly. The incoming wire guide roller group, the rear traction wheel group, the front traction wheel group and the outgoing wire guide roller group are sequentially arranged on the frame. The drive motor is arranged at the bottom of the frame and drives the front traction wheel group and the rear traction wheel group to rotate through the synchronous transmission assembly. The front traction wheel group includes a base, a polished rod, a top plate, a slide, a linear drive device, an upper rubber-coated roller and a lower rubber-coated roller. The roller of the lower rubber-coated roller is arranged on the base through a bearing. The polished rod is vertically arranged on the base. The top plate is fixed to the upper end of the polished rod. The slide is movably arranged on the polished rod. The roller of the upper rubber-coated roller is arranged on the slide through a bearing. The linear drive device is arranged on the top plate and can drive the slide to move up and down. The structure of the rear traction wheel group is consistent with that of the front traction wheel group.

2. The simple wire clamping and pulling mechanism according to claim 1, characterized in that: The base comprises two lower bearing seats which are arranged relatively and spaced apart.

3. The simple wire clamping and pulling mechanism according to claim 2, characterized in that: The slide seat comprises a push plate and two upper bearing seats which are arranged at opposite ends of the push plate at a relative interval.

4. The simple wire clamping and pulling mechanism according to any one of claims 2 to 3, characterized in that: The linear drive device is an air cylinder, an oil cylinder or a linear motor.

5. The simple wire clamping and pulling mechanism according to claim 1, characterized in that: The inlet guide roller group includes a bracket, a horizontal adjustment plate, a horizontal roller and a vertical roller. The horizontal roller is horizontally arranged on the bracket. The horizontal adjustment plate is provided with a long hole extending along its long side. Two vertical rollers are arranged side by side on the long hole.

6. The simple wire clamping and pulling mechanism according to claim 5, characterized in that: The structure of the outgoing wire guide roller group is consistent with that of the incoming wire guide roller group.

7. The simple wire clamping and pulling mechanism according to claim 1, characterized in that: The synchronous transmission assembly includes a driving pulley, a driven pulley and a synchronous belt. The two driven pulleys are respectively arranged on the front traction wheel group and the rear traction wheel group. The driving pulley is arranged on the rotating shaft of the drive motor. The synchronous belt is wound around the driving pulley and the two driven pulleys.

8. The simple wire clamping and pulling mechanism according to claim 1, characterized in that: A horizontal supporting plate is provided between the front traction wheel group and the rear traction wheel group.

Citation Information

Patent Citations

  • Tractor that power line cable was used

    CN207303844U