Hammering machine for hardening working surface of cone of cone crusher
By designing a mechanical equipment including a cone rotation mechanism, a hammer arm drive mechanism, a turntable and an air hammer, the problems of uneven quality, low efficiency, high labor intensity and poor adaptability during the hardening process of the cone working surface of the cone crusher are solved. Uniform hardening, improved efficiency, reduced risks and adaptability are achieved, and it is suitable for large-scale production.
Patent Information
- Application Number
- CN202521880017.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-02
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2035-09-02
AI Technical Summary
The existing cone crusher cone working surface hardening process has problems such as uneven quality, low efficiency, high labor intensity, high safety risks, poor adaptability and strong skill dependence. Manual operation is difficult to meet the needs of large-scale production.
A mechanical device is designed, which includes a cone rotation mechanism, a hammer arm drive mechanism, a turntable and a pneumatic hammer. The mechanical structure is used to achieve uniform hammering of the cone working surface. The device combines manual adjustment with automatic control to adapt to cones of different sizes and structures.
It achieves uniform hardening of the cone working surface, improves wear resistance and service life, reduces labor intensity and safety risks, improves work efficiency, has strong adaptability, a wide range of applications, reduces skill dependence, and is suitable for large-scale production.
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Figure CN223409679U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cone crusher cone processing equipment, and particularly relates to a mechanical hammering device used for hardening treatment of the cone working surface of the cone crusher. Background Art
[0002] Cone crushers are core equipment in the mining and construction industries. The wear resistance of their cone working surface directly determines the equipment's lifespan and crushing efficiency. Hammer hardening is a common process used in the industry. This process uses repeated impacts to plastically deform the surface metal, forming a hardened layer to improve wear resistance.
[0003] At present, hammer hardening mainly relies on manual operation, which has significant disadvantages: first, the quality is uneven, and the force, frequency and angle of manual hammering are difficult to unify, and local underhardening or overhardening is prone to occur, affecting the balanced force on the cone; second, the efficiency is low, and a skilled worker can only complete 1-2 small and medium-sized cones in a single day. Large cones with a diameter of more than 1.5m require 2-3 people to cooperate, which is difficult to meet the needs of large-scale production; third, the labor intensity is high and the safety risks are high. During operation, the vibration is severe and the noise exceeds 110 decibels, which can easily cause occupational diseases. The reaction force of the tool may also cause accidents of slipping out of the hand; fourth, it relies on operating skills. Novices need 3-6 months of training before they can take up their posts, and the processing quality varies greatly among workers, making standardization difficult; fifth, the adaptability is poor. The cones are mostly conical or stepped cones. It is difficult to accurately control the hammering point manually, and the curved transition area is prone to missed or repeated hammering.
[0004] The few existing mechanical hammering devices have simple structures and limited adjustment flexibility: some can only hammer in a single direction and cannot adapt to the curvature of the cone surface; some can adjust the angle, but the operation is cumbersome, and the hammering parameters are fixed, making it difficult to adapt to cones of different materials and thicknesses. Therefore, developing a semi-automated hammering device that combines manual adjustment with automated control to achieve uniform hammering and adapt to cones of different sizes has become the key to solving these existing pain points. Utility Model Content
[0005] The utility model aims to provide a cone crusher cone working surface hardening hammer machine, which uses a mechanical structure to achieve hammering of the cone working surface to replace manual operation, and solves the problems of uneven strength and low efficiency of manual hammering.
[0006] The core technical solution of this utility model is as follows:
[0007] A cone crusher cone working surface hardening hammer machine comprises a cone rotating mechanism, a hammer arm driving mechanism, a turntable, a telescopic arm and an air hammer.
[0008] Cone rotating mechanism: including a tray that is driven by a turntable motor to rotate and carry the cone, and a cone fixing structure is provided on the tray;
[0009] Hammer arm drive mechanism: It includes two columns, on which column sleeves that can slide up and down are respectively installed, and a slide rail is horizontally connected between the two column sleeves. A slider driven by the drive structure to slide along the slide rail is installed on the slide rail;
[0010] Telescopic arm: includes a fixed arm and a movable arm. The movable arm slides with the fixed arm through the telescopic arm slot. The movable arm is driven by a telescopic motor or a telescopic handwheel. The telescopic motor or the telescopic handwheel drives the movable arm to move along the telescopic arm slot through the transmission structure.
[0011] Turntable: The turntable is located between the slider of the hammer arm drive mechanism and the fixed arm of the telescopic arm. It is used to adjust the angle of the telescopic arm and lock the angle after it is adjusted into place.
[0012] Air hammer: installed at the lower end of the movable arm, used for hammering the cone working surface.
[0013] Preferred solution
[0014] Based on the above solution, the following optimizations can be used to further improve device performance:
[0015] Optimization of the cone rotation mechanism: It also includes a tray bracket, which is connected to the tray through an external gear slewing support bearing or an internal gear slewing support bearing, and the turntable motor is meshed with the gear disc of the external gear slewing support bearing or the internal gear slewing support bearing through the pinion on the output shaft of the reducer.
[0016] Optimization of the cone fixing structure: The cone fixing structure includes 3-5 tightening components distributed in a ring with the center of the pallet as the origin. The tightening component includes two parallel pallet slides radially fixedly connected to the pallet, and radially adjustable fixed blocks are installed on the two pallet slides by bolts. The fixed block is provided with an inverted T-shaped groove, and a radially sliding movable block is installed in the inverted T-shaped groove. A screw limiting groove is provided on the fixed block, and a thread groove is provided under the movable block. A tightening screw threadedly connected to the thread groove can be rotatably installed in the screw limiting groove. Rotating the tightening screw pushes the movable block to move radially to fix the cone.
[0017] Optimization of the hammer arm driving mechanism: column sleeves that can slide up and down are respectively installed on the two columns, and hand hoists connected to the column sleeves are respectively provided at the upper ends of the two columns; the two ends of the slide rail are respectively connected to the two column sleeves, and tightening screws are provided on the side surfaces of the column sleeves. The slide rail and the column sleeves connected at both ends can be adjusted to the slide rail height as a whole by the hand hoist. After the slide rail height is manually adjusted to the horizontal by the hand hoist, it is tightened and locked by the tightening screws to achieve manual positioning of the height; the slide rail adopts a rigid groove structure, and a translation screw is provided in its groove. The translation screw is arranged parallel to the slide rail, and its two ends are rotatably connected to the slide rail; the slider includes a square sleeve slidingly sleeved on the slide rail, and a translation screw nut cooperating with the translation screw is provided inside the square sleeve. The translation handwheel is connected to one end of the translation screw to drive the translation screw to rotate, and the slider is driven to move along the slide rail through the cooperation of the translation screw and the translation screw nut.
[0018] Optimization of turntable structure: The turntable includes a fixed plate, a center disc and a movable plate. The fixed plate is fixed to the side of the slider, and an annular step is provided in the center. The center disc is located on the inner side of the annular step, and the movable plate is located on the outer side of the annular step. It is welded to the fixed arm of the telescopic arm through a pad. The center disc and the movable plate are connected by four evenly distributed turntable bolts. The four turntable bolts are located in the step ring and do not contact or connect with the fixed plate. The angle of the movable plate and the telescopic arm can be adjusted by loosening the turntable bolts. By evenly tightening the four turntable bolts, the movable plate and the annular step of the fixed plate are tightly fitted. The inclination angle of the telescopic arm is determined according to the inclination angle of the working surface of the cone (moving cone / fixed cone) by manually adjusting the turntable, and then tightened and locked by the turntable bolts to ensure a stable angle.
[0019] Optimization of the telescopic arm structure: a telescopic screw parallel to the fixed arm is rotatably connected to the fixed arm, and its upper end is connected to the telescopic motor or telescopic handwheel. A telescopic arm slide is provided in the middle of the fixed arm, and the movable arm is slidably installed in the telescopic arm slide. A telescopic screw nut that cooperates with the telescopic screw is provided on the movable arm. The telescopic motor or telescopic handwheel drives the telescopic screw to rotate, and the movable arm is driven to extend and retract along the telescopic arm slide through the cooperation of the telescopic screw and the telescopic screw nut.
[0020] Automatic control optimization: An automatic control system can be added, including a microprocessor, display and keyboard; the telescopic motor adopts a servo motor or a stepper motor, which is connected to the microprocessor through a drive module; the telescopic distance of the telescopic arm is automatically controlled, and the remaining adjustments (height, horizontal position, tilt angle) are manually operated, forming a semi-automatic operation mode. The microprocessor can receive parameter instructions input from the keyboard to control the coordinated operation of the telescopic motor and the turntable motor of the cone rotation mechanism, so as to achieve the matching of the air hammer hammering position and the cone rotation, and realize automated hammering operation; the display is used to display the operating parameters and status of the equipment.
[0021] The automatic control is further optimized: a telescopic travel switch is provided on the telescopic screw nut, and an upper travel switch block and a lower travel switch block that match the telescopic travel switch are provided on the telescopic arm slide.
[0022] Compared with the prior art, this utility model has the following significant beneficial effects:
[0023] (1) More uniform hardening quality: The hammering force, frequency and angle of the air hammer are precisely controlled through the mechanical structure to avoid the uneven force problem caused by manual operation, ensure that the hardened layer on the working surface of the cone is uniform, ensure that the cone is subjected to balanced force, and improve its wear resistance and service life.
[0024] (2) Significant improvement in operating efficiency: With the help of semi-automatic design, manual intervention is reduced, and the efficiency is greatly improved compared with traditional manual operation, which can meet the processing speed requirements of large-scale production; the full manual mode can also reduce operating time through mechanical assistance and improve the overall operating rhythm.
[0025] (3) Reduction of labor intensity and safety risks: reducing direct manual participation in hammering operations, avoiding the harm of strong vibration and high noise environments to operators, and avoiding accidents caused by tool reaction forces, improving operational safety, and reducing the risk of occupational diseases.
[0026] (4) Reduce dependence on skills and achieve standardized production: The semi-automatic mode achieves standardized operations through preset logic, reducing dependence on operator experience. Newcomers can take up their posts after short-term training, and the processing quality is stable and not affected by differences in personnel skills, which facilitates the realization of standardized production management.
[0027] (5) Strong adaptability and wide application range: By manually adjusting the slide rail height, telescopic arm horizontal position and tilt angle, it can adapt to cones of different sizes and structures (including dynamic cones and fixed cones), especially in the curved transition area, which can effectively avoid missed knocks or repeated knocks. Its adaptability is better than that of existing simple mechanical hammering equipment.
[0028] (6) Dual-mode installation design, taking into account both scene adaptation and cost optimization: the full manual mode is driven by a telescopic handwheel, omitting the motor and automatic control system, with a simple structure and low manufacturing cost. It can be operated without electricity and is suitable for small batches, simple cone processing or temporary operation scenarios; the semi-automatic mode realizes automatic hammering through a telescopic motor in conjunction with an automatic control system, which is adapted to large-scale production needs; the interfaces of the two driving modes are unified, and only one of them is installed on the same equipment, which not only avoids the structural redundancy caused by the coexistence of the two systems, but also facilitates subsequent upgrades and modifications according to production needs, while improving the flexibility of scene adaptation and reducing the overall complexity and manufacturing cost of the equipment.
[0029] Select one installation design to reduce equipment complexity: the fully manual mode omits the motor and control system, reducing manufacturing costs and being suitable for low-cost scenarios; the semi-automatic mode achieves automation through a dedicated motor, and the two drive modes have a unified interface, facilitating future upgrades based on demand, improving the economy and flexibility of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 : This is a schematic diagram of the overall structure of the practical processing state of the moving cone;
[0031] Figure 2 : This is a schematic diagram of the overall structure of the fixed cone state of the present invention;
[0032] Figure 3 : It is a schematic diagram of the lower structure of the cone rotating mechanism of the utility model;
[0033] Figure 4 : It is a schematic diagram of the structure of the tightening assembly of the utility model;
[0034] Figure 5 : This is a schematic diagram of the structure of the fixing block and the tightening screw of the tightening assembly of the utility model;
[0035] Figure 6 : This is a schematic diagram of the structure of the active block of the tightening assembly of the utility model;
[0036] Figure 7 : This is a schematic diagram of the slide rail structure of the utility model;
[0037] Figure 8 : This is a schematic diagram of the structure of the slider and turntable of the utility model;
[0038] Figure 9 : This is a schematic diagram of the decomposition structure of the turntable of the utility model;
[0039] Figure 10 : This is a schematic diagram of the telescopic arm and pneumatic hammer structure of the utility model;
[0040] Figure 11 : It is a schematic diagram of the cutaway structure of the turntable of the utility model;
[0041] Figure 12 : It is a schematic diagram of the cutaway structure of the turntable of the present invention.
[0042] In the figure: 10-cone rotating mechanism; 11-tray; 12-turntable motor; 13-tightening assembly; 131-tray slide; 132-fixed block; 1321-screw limit groove; 133-movable block; 1331-thread groove; 134-tightening screw; 14-tray bracket; 15-external gear slewing support bearing; 16-speed reducer; 17-pinion; 20-hammer arm driving mechanism; 21-column; 22-column sleeve; 221-tightening screw; 23-slide rail; 24-slider; 25-hand chain hoist; 2 6-Translation screw; 27-Translation handwheel; 28-Square sleeve; 29-Translation screw nut; 30-Turntable; 31-Fixed plate; 32-Center disk; 33-Moving plate; 34-Turntable bolt; 35-Pad; 40-Telescopic arm; 41-Fixed arm; 42-Movable arm; 43-Telescopic screw; 44-Telescopic motor; 45-Telescopic travel switch; 46-Travel switch upper block; 47-Travel switch lower block; 48-Telescopic arm slide; 49-Telescopic screw nut; 50-Air hammer; 60-Moving cone; 70-Fixed cone. DETAILED DESCRIPTION
[0043] The following is combined with Figures 1 to 12 , the specific structure, component models and installation methods of the utility model are described in detail:
[0044] (1) Specific structural embodiments of the present utility model
[0045] The core structure of the cone crusher cone working surface hardening hammer machine includes a cone rotation mechanism 10, a hammer arm drive mechanism 20, a turntable 30, a telescopic arm 40 and an air hammer 50. The specific composition, structure and optimized embodiment of each part are as follows.
[0046] 1. Cone rotation mechanism 10
[0047] The cone rotating mechanism 10 is used to carry and drive the cone of the cone crusher (dynamic cone 60 or fixed cone 70) to rotate, ensuring that the working surface is evenly impacted. Its composition and optimized embodiment are as follows:
[0048] Tray 11: Made of welded steel plates, with a diameter of 2-4m (adaptable to cones of different sizes); the bottom of the tray 11 is connected to the tray bracket 14 via an external gear slewing bearing 15 (number of teeth 80) to achieve stable rotation;
[0049] Turntable motor 12: A three-phase asynchronous motor is used to output power through a reducer 16. The pinion 17 (number of teeth 12) on the output shaft of the reducer 16 meshes with the gear disk of the external gear slewing support bearing 15 to drive the tray 11 to rotate. The rotation speed can be adjusted to 0.5-2r / min.
[0050] Tightening components 13: 4 groups are distributed in a ring around the center of the tray 11, each group includes:
[0051] Pallet chute 131: 45# steel machined part, 500mm long, radially fixed to pallet 11;
[0052] Fixed block 132: Installed on the tray slide 131 by M12 bolts, it can slide and adjust radially. Fixed block 132 is provided with an inverted T-shaped slot, and a screw limit slot 1321 is provided in the inverted T-shaped slot;
[0053] Movable block 133: Made of 40Cr, with an inverted T-shaped structure that matches the inverted T-shaped groove of the fixed block 132, and a threaded groove 1331 at the bottom;
[0054] Tightening screw 134: Tr30×6 trapezoidal screw (length 300mm), cooperates with the screw limit groove 1321 of the fixed block 132 and the thread groove 1331 of the movable block 133, and pushes the movable block 133 to move radially when rotating, clamping the cone (moving cone 60 or fixed cone 70).
[0055] 2. Hammer arm drive mechanism 20
[0056] The hammer arm drive mechanism 20 is used to adjust the height and horizontal position of the air hammer 50 to ensure accurate alignment with the cone working surface. Its composition and optimized embodiment are as follows:
[0057] Column 21: Made of φ200×10mm seamless steel pipe (3-5m in height), it is fixed vertically to the concrete foundation and its surface is chrome-plated for rust prevention. Column sleeve 22 is placed on the column 21, and the gap between the two enables up and down sliding.
[0058] Slide rail 23: Made of 10# channel steel (3-5m in length), with a translation screw 26 set in parallel in the groove, and both ends rotatably connected to the channel steel through bearings;
[0059] Hand chain hoist 25: A manual hoist (lifting capacity 5t, lifting height 6m) is selected and installed at the top of the column 21. It is connected to both ends of the slide rail 23 through a chain and is used to manually adjust the height of the slide rail 23. An M20 tightening screw 221 is provided on the side of the column sleeve 22, which is tightened and locked after the height is adjusted.
[0060] The slider 24 includes a square sleeve 28 and an embedded translation screw nut 29 (matching the translation screw 26 ); the translation handwheel 27 is keyed to one end of the translation screw 26 , and rotating the handwheel drives the slider 24 to move horizontally along the slide rail 23 .
[0061] 3. Turntable 30
[0062] The turntable 30 is used to adjust the inclination angle of the telescopic arm and adapt to the curvature of the cone working surface. Its composition and optimized embodiment are as follows:
[0063] Fixed plate 31: 45# steel machined part (diameter 300mm), with a circular step (height 10mm) in the center, fixed to the side of the slider 24 by bolts;
[0064] Center disc 32: 45# steel (100mm diameter), embedded inside the annular step of the fixed disc 31 to reduce friction and wear during adjustment;
[0065] The movable plate 33 is made of 45# steel (250mm in diameter), welded to the fixed arm 41 of the telescopic arm through a pad 35, and connected to the center disc 32 through four evenly distributed turntable bolts 34 (M16 high-strength bolts, grade 8.8). The four turntable bolts 34 are located in the step ring and do not contact or connect with the fixed disc 31. Loosening the turntable bolts 34 can adjust the angle of the telescopic arm 40. After tightening, the movable plate 33 is locked by fitting with the steps of the fixed plate 31.
[0066] 4. Telescopic arm 40
[0067] The telescopic arm 40 is used to control the radial extension and contraction of the air hammer to achieve full coverage of the working surface. Its composition and optimized embodiment are as follows:
[0068] Fixed arm 41: A long steel plate (150mm wide, 2-3m long) with a telescopic arm slot 48 in the middle. A telescopic screw 43 (matching the length of the fixed arm) is installed at the top of the fixed arm 41 through a bearing seat.
[0069] The movable arm 42 is a long steel plate (width 120 mm). The movable arm 42 is slidably installed in the telescopic arm slide 48, the side is fixedly connected to the telescopic screw nut 49, and the lower end is installed with an air hammer 50.
[0070] Drive components:
[0071] Full manual mode: The upper end of the telescopic screw 43 is connected to the telescopic handwheel (made of 45# steel, diameter 150mm) through a key, without motor and automatic control components;
[0072] Semi-automatic mode: The upper end of the telescopic screw 43 is connected to the telescopic motor 44 (model 110HS20 stepper motor) through a coupling, and an automatic control system (including a microprocessor, a limit switch, etc.) is installed in conjunction with it. The telescopic handwheel is not installed.
[0073] The transmission structure interfaces of the two modes are compatible, and mode switching is achieved by replacing the drive components. The same device cannot have two drive modes coexisting.
[0074] Stroke control: In semi-automatic mode, a telescopic stroke switch 45 (LX19-001 stroke switch) is provided on the telescopic screw nut 49, and a stroke switch upper block 46 and a stroke switch lower block 47 are provided at both ends of the telescopic arm slide 48, which stop the telescopic movement when triggered.
[0075] 5. Air hammer
[0076] The pneumatic hammer is used to hammer harden the working surface of the cone, and its optimized embodiment is as follows:
[0077] The air hammer 50 is fixed to the lower end of the movable arm 42 through a flange; the diameter of the hammer head is 20-30 mm (selected according to the material of the cone), and a WC hard alloy layer (3 mm thick) is welded on the surface of the hammer head to improve wear resistance.
[0078] (2) Working principle and operation steps
[0079] 1. Working Principle
[0080] This equipment achieves hardening of the working surface of the cone (moving cone 60 or fixed cone 70) through the coordinated action of the cone rotating mechanism 10, hammer arm driving mechanism 20, turntable 30, telescopic arm 40 and air hammer 50:
[0081] The cone rotating mechanism 10 drives the cone to rotate at a constant speed, ensuring that each area of the working surface is hit in sequence;
[0082] The hammer arm drive mechanism 20 adjusts the height and horizontal position of the air hammer 50, and the turntable adjusts the tilt angle of the telescopic arm 40 so that the hammer head of the air hammer 50 fits in with the working surface of the cone;
[0083] The telescopic arm 40 controls the displacement of the air hammer 50 in a fully manual or semi-automatic mode, and cooperates with the cone rotation to achieve full coverage hammering of the working surface;
[0084] In the fully manual mode, the displacement of the air hammer 50 is controlled by the manually operated telescopic hand wheel; in the semi-automatic mode, the displacement of the air hammer 50 is controlled by the microprocessor (STM32F103ZET6 single chip microcomputer) according to the preset logic (the pallet is extended and retracted 2-3cm after 1-3 turns), and it stops automatically after triggering the telescopic travel switch 45.
[0085] 2. Operation steps
[0086] (1) Preliminary preparation
[0087] ① Cone installation: Hoist the cone to be processed (moving cone 60 or fixed cone 70) to the center of the pallet 11, rotate the tightening screw 134 of each tightening assembly 13, and push the movable block 133 to move radially to clamp the cone, ensuring that the cone is concentric with the pallet 11 and there is no shaking;
[0088] ② Equipment inspection: Check whether the air pressure of the air hammer 50 (0.6-0.8MPa), the bolt connections (tightening screw 221, turntable bolt 34, etc.) are tight, and whether the circuit and air path are unobstructed.
[0089] (2) Full manual mode operation
[0090] ①Adjust the position:
[0091] Synchronously operate the hand chain hoists 25 on both sides to adjust the height of the slide rail 23 until the hammer head of the air hammer 50 is close to the working surface of the cone. Use a spirit level to check that the slide rail 23 is level, and tighten the tightening screws 221 to lock it.
[0092] Turn the translation hand wheel 27 to move the slider 24 along the slide rail 23 until the air hammer 50 is aligned with the starting position of the working surface;
[0093] Loosen the turntable bolt 34, rotate the telescopic arm 40 to make it parallel to the generatrix of the cone working surface, bring the hammer head of the air hammer 50 close to the working surface, and tighten the turntable bolt 34 to lock the angle.
[0094] ②Start the operation:
[0095] Turn on the turntable motor 12 and adjust the speed of the tray 11 to 1-2 r / min;
[0096] Start the air hammer 50 and start hammering;
[0097] Every 1-3 rotations of the tray 11, manually rotate the telescopic hand wheel to extend / retract the movable arm 42 by 2-3 cm (matching the diameter of the hammer head) to ensure full coverage of the working surface;
[0098] ③ Stop the operation: After visually confirming that all hammering of the working surface is completed, turn off the air hammer 50 and the turntable motor 12, and rotate the telescopic hand wheel in the reverse direction to reset the movable arm 42.
[0099] (3) Semi-automatic mode operation
[0100] ①Parameter setting: Input parameters into the microprocessor through the keyboard (tray rotation number 1-3 circles, extension distance 2-3cm, air hammer frequency 100-200 times / minute), and confirm the parameters on the display;
[0101] ② Adjust the position: Same as step 1 of the full manual mode (height, horizontal position, tilt angle adjustment); ③ Automatic operation:
[0102] Press the "auto start" button, the turntable motor 12 drives the cone to rotate, and the air hammer 50 starts;
[0103] The microprocessor controls the telescopic motor 44 according to preset logic, driving the movable arm 42 to automatically extend and retract, coordinating with the cone rotation to achieve full coverage hammering;
[0104] When the movable arm 42 triggers the telescopic travel switch 45, the equipment automatically stops the telescopic motor 44 and the air hammer 50 to complete the operation.
[0105] (4) End of work
[0106] ① Turn off the main power supply and air supply of the equipment, loosen the tightening screw 134 of the tightening assembly 13, and lift the cone off the machine;
[0107] ② Clean the iron filings from the hammer head of the air hammer 50, check the moving parts (telescopic screw 43, translation screw 26, etc.) and add grease to ensure smooth use next time.
[0108] The contents of the above specific implementation methods are only used to illustrate the technical solution of the utility model, rather than to limit the scope of protection of the utility model. Simple modifications or equivalent replacements of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.
Claims
1. A cone crusher cone working surface hardening hammer machine, characterized in that: It comprises a cone rotating mechanism (10), a hammer arm driving mechanism (20), a turntable (30), a telescopic arm (40) and an air hammer (50); The cone rotating mechanism (10) comprises a tray (11) driven to rotate by a turntable motor (12), and a cone fixing structure is provided on the tray (11); The hammer arm driving mechanism (20) includes two columns (21), a column sleeve (22) that can slide up and down is sleeved on the column (21), a slide rail (23) is horizontally connected between the two column sleeves (22), a translation screw (26) is provided in the slide rail (23), a slider (24) that can slide along the slide rail (23), and the slider (24) cooperates with the translation screw (26) through a translation screw nut (29); The telescopic arm (40) includes a fixed arm (41) and a movable arm (42), the movable arm (42) slidingly cooperates with the fixed arm (41) through the telescopic arm slide (48), and the movable arm (42) is driven by a telescopic hand wheel or a telescopic motor (44), and one of the two driving modes is installed on the top of the fixed arm (41); The turntable (30) is provided between the slider (24) and the fixed arm (41) and is used to adjust the angle of the telescopic arm (40) and lock it; The air hammer (50) is mounted on the lower end of the movable arm (42) and is used to hammer the cone working surface.
2. The cone crusher cone working surface hardening hammer machine according to claim 1, characterized in that: The cone rotating mechanism (10) further includes a tray bracket (14), which is connected to the tray (11) via an external gear slewing support bearing (15) or an internal gear slewing support bearing; the turntable motor (12) is meshedly connected to the gear disc of the external gear slewing support bearing (15) or the internal gear slewing support bearing via a pinion (17) on the output shaft of the reducer (16).
3. The cone crusher cone working surface hardening hammer machine according to claim 1, characterized in that: The cone fixing structure includes 3-5 tightening components (13) distributed in an annular manner with the center of the tray (11) as the origin; the tightening component (13) includes two parallel tray slides (131) radially fixed to the tray (11), the tray slides (131) are provided with radially adjustable fixed blocks (132), the fixed blocks (132) are provided with slidable movable blocks (133), and the movable blocks (133) are driven radially by the tightening screw (134).
4. The cone crusher cone working surface hardening hammer machine according to claim 1, characterized in that: A hand chain hoist (25) is provided at the upper end of the column (21) of the hammer arm driving mechanism (20), and the hand chain hoist (25) is connected to the two ends of the slide rail (23) through a chain; a tightening screw (221) is provided on the side of the column sleeve (22); a translation screw (26) is provided in the slide rail (23), one end of the translation screw (26) is connected to the translation handwheel (27), and the slider (24) cooperates with the translation screw (26) through the translation screw nut (29).
5. The cone crusher cone working surface hardening hammer machine according to claim 1, characterized in that: The turntable (30) includes a fixed plate (31), a central circular plate (32) and a movable plate (33); the fixed plate (31) is fixed to the slider (24), the central circular plate (32) and the movable plate (33) are connected by four evenly distributed turntable bolts (34), and the movable plate (33) is fixed to the fixed arm (41).
6. The cone crusher cone working surface hardening hammer machine according to claim 1, characterized in that: A telescopic screw (43) is provided on the fixed arm (41) of the telescopic arm (40), and the telescopic screw (43) cooperates with the telescopic screw nut (49) on the movable arm (42); in the fully manual mode, the upper end of the telescopic screw (43) is adapted to be connected to the telescopic hand wheel; in the semi-automatic mode, the upper end of the telescopic screw (43) is adapted to be connected to the telescopic motor (44), and the telescopic hand wheel and the telescopic motor (44) are mutually exclusive mounting components, and only one of them is assembled on the same device.
7. The cone crusher cone working surface hardening hammer machine according to claim 1, characterized in that: The semi-automatic mode also includes an automated control system, which includes a microprocessor, a display, and a keyboard; the telescopic motor (44) is a servo motor or a stepper motor, which is connected to the microprocessor through a drive module; a telescopic travel switch (45) is provided on the telescopic screw nut (49), and an upper travel switch block (46) and a lower travel switch block (47) are provided on the slide; in the full manual mode, there is no automated control system, and the telescopic distance of the movable arm (42) is manually adjusted by the telescopic hand wheel.