Anti-breaking type yarn inlet mechanism of air jet loom
By introducing components such as an adjustment table, pulley, cylinder, wire block and alarm light into the anti-breaking thread feeding mechanism of the air-jet loom, the problem of vertical yarn offset and breakage is solved, and a full range of anti-breaking effects is achieved. In addition, the electrostatic dust removal roller is used to remove yarn scraps and dust on the yarn, thereby enhancing the anti-breaking capability.
Patent Information
- Application Number
- CN202422671188.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-04
AI Technical Summary
The existing anti-breakage yarn feeding mechanism of the air jet loom can only prevent the lateral deviation of the yarn, but cannot effectively prevent the risk of yarn breakage when the yarn deviates vertically.
An anti-break thread feeding mechanism for an air jet loom was designed, which includes an adjustment table, a pulley groove, a pulley, a movable seat, a cylinder, a protection box, lateral and vertical wire blocks, a limit block, an alarm light and other components. The lateral and vertical wire blocks cooperate to protect the yarn from lateral and vertical deviations, and an electrostatic dust removal roller is used to remove yarn scraps and dust on the yarn to reduce friction.
It achieves all-round protection for the yarn when it deviates laterally and vertically, prevents the yarn from breaking, enhances the anti-breaking effect, and reduces the yarn friction through electrostatic dust removal, further improving the anti-breaking ability.
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Figure CN223409805U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air jet looms, in particular to an anti-breakage thread feeding mechanism for air jet looms. Background Art
[0002] An air jet loom is a shuttleless loom that uses a jet of air to pull the weft yarn through the shed. It uses air as the weft insertion medium, and the compressed air jet creates frictional traction on the weft yarn, pulling it through the shed and thus completing the weaving process.
[0003] Chinese Patent Publication No. (CN221626503U) discloses an anti-breaking wire feeding mechanism for an air jet loom, comprising a base, a slide groove formed inside the base, and an anti-breaking wire feeding mechanism for the air jet loom on top of the base. The anti-breaking wire feeding mechanism for the air jet loom includes an internally threaded slider slidably mounted inside the slide groove. The anti-breaking wire feeding mechanism of the air jet loom passes the yarn into the interior of the wire loop, and the air jet loom operates to cause the yarn to slide inside the wire loop. The yarn then deviates to the right, squeezing the insertion rod and contacting the pressure sensor. The pressure sensor then transmits a signal to a servo motor, which then drives the wire loop to move rightward to separate the yarn from the inner wall of the wire loop. When the yarn deviates to the left, squeezing the insertion rod at one end of the left side and contacting the pressure sensor, the servo motor drives the wire loop to move leftward to separate the yarn from the inner wall of the wire loop. The yarn moves inside the smooth wire loop, thereby preventing it from being stuck.
[0004] However, the above utility model still has the following problems: in actual use, the above utility model can only achieve the anti-breaking effect for the yarn that is laterally deviated. For vertical deviation, that is, when the yarn deviates upward or downward during the feeding process, it does not have the effect of adjusting the vertical position of the wire loop, resulting in the risk of breaking the yarn once the yarn deviates vertically, so it needs to be improved. Utility Model Content
[0005] The utility model aims to provide an anti-breaking thread feeding mechanism for an air jet loom, which has a strong anti-breaking effect.
[0006] The above technical objectives of the present utility model are achieved through the following technical solutions: an anti-breakage wire feeding mechanism for an air jet loom, comprising a base, an upper surface of the base is fixedly connected to an adjusting platform, an upper surface of the adjusting platform is provided with a pulley groove, a pulley is provided inside the pulley groove, a top of the pulley is fixedly connected to a movable seat, an upper surface of the movable seat is fixedly connected to a first cylinder, an output end of the first cylinder is fixedly connected to a support frame, an inner wall of the support frame is fixedly connected to a protection box, an outer surface of the protection box is provided with a wire outlet hole, and the protective box is fixedly connected to the upper surface of the first cylinder. The inner wall is fixedly connected to a lateral spring, one end of the lateral spring is fixedly connected to a lateral limit block, one side of the lateral limit block is fixedly connected to a lateral wire block, the inner top wall of the protection box is fixedly connected to a vertical spring, the bottom of the vertical spring is fixedly connected to a vertical limit block, the bottom of the vertical limit block is fixedly connected to a vertical wire block, the top of the vertical limit block is fixedly connected to a limit rod, the upper surface of the protection box is fixedly connected to an alarm light holder, the top of the alarm light holder is provided with an alarm light, and the bottom of the alarm light holder is provided with a press switch.
[0007] By adopting the above technical solution, by arranging an adjustment table, a pulley groove, a pulley, a movable seat, a first cylinder, a protection box, a wire outlet hole, a lateral spring, a lateral limit block, a lateral wire block, a vertical spring, a vertical limit block, a vertical wire block, a limit rod, an alarm light and a press switch, when the device is in use, when the yarn is laterally deviated, when the degree of yarn deviation is small, the yarn drives the lateral limit block to move through the lateral wire block, causing the lateral spring to be compressed, which can reduce the friction between the yarn and the lateral wire block when the yarn is fed in, thereby protecting the yarn and preventing the yarn from breaking. When the degree of lateral deviation of the yarn is large, the force of the yarn deviation will drive the movable seat and the pulley at the bottom to The adjusting table slides horizontally to protect the yarn from lateral deviation. When the yarn deviates vertically, the vertical limit block and the limit rod will be driven to move upward or downward through the vertical guide wire block. The limit rod will trigger the switch when it moves to the press switch, so that the alarm light connected to it will sound an alarm. At this time, the staff can adjust the first cylinder according to the direction of the alarm light that lights up on the protection box, so that the yarn is in the center of the outlet hole, thereby protecting the yarn from vertical deviation. This design realizes protection against lateral and vertical deviation of the yarn, and can prevent the yarn from breaking due to yarn deviation in all directions, thereby achieving the characteristic of strong anti-breakage effect of the device.
[0008] The present invention is further configured as follows: a handle mounting plate is fixedly connected to the upper surface of the movable seat, and a handle is fixedly connected to the top of the handle mounting plate.
[0009] By adopting the above technical solution and providing a handle, it is convenient for a worker to pull the movable seat to a suitable position before yarn feeding and debugging.
[0010] The present invention is further configured as follows: the number of the lateral limit blocks, lateral wire blocks, vertical limit blocks, vertical wire blocks, limit rods and warning lights are two each, and one of the warning lights is located on the lower surface of the protection box.
[0011] By adopting the above technical solution and arranging alarm lights on the upper and lower sides of the protection box, it is convenient for staff to judge whether the yarn deflects upward or downward.
[0012] The present invention is further configured as follows: an annular movable groove is provided on the inner wall of the outlet hole, and the lateral conductor block and the vertical conductor block are both located inside the annular movable groove.
[0013] By adopting the above technical solution and providing the annular moving groove, the lateral conductor block and the vertical conductor block can be easily moved in a small range.
[0014] The present invention is further configured as follows: the number of the pulleys is four, the number of the pulley grooves is two, and two pulleys are arranged inside one of the pulley grooves.
[0015] By adopting the above technical solution and arranging four pulleys, it can be ensured that the movable seat maintains balance when moving.
[0016] The present invention is further configured as follows: a slide rail is fixedly connected to the upper surface of the adjustment platform, a slide groove is provided on the lower surface of the movable seat, and the movable seat is slidably connected to the adjustment platform via the slide groove and the slide rail.
[0017] By adopting the above technical solution and arranging the slide rails and the slide grooves, the stability of the movable seat when moving laterally above the adjustment platform can be improved.
[0018] The present invention is further configured as follows: the number of the slide rails and the number of the slide grooves are both two, and the two slide rails are both located inside the slide grooves.
[0019] By adopting the above technical solution and providing two slide rails, the stability of the movable seat during lateral movement can be effectively improved.
[0020] The present invention is further configured as follows: a fixing plate is fixedly connected to one side of the base, there are two fixing plates, and mounting holes are provided on the upper surfaces of the two fixing plates.
[0021] By adopting the above technical solution and providing the fixing plate and the mounting hole, the device can be easily installed and docked with the air jet loom.
[0022] The present invention is further configured as follows: a cylinder fixing seat is fixedly connected to the upper surface of the base, and a second cylinder is fixedly connected to the top of the cylinder fixing seat.
[0023] By adopting the above technical solution and providing the cylinder fixing seat, the second cylinder is fixed, thereby ensuring the stability of the second cylinder during operation.
[0024] The utility model is further configured as follows: the output end of the second cylinder is fixedly connected to a lifting plate, the top of the lifting plate is fixedly connected to a roller bracket, an outer wall of the roller bracket is provided with an axial hole, the inner wall of the axial hole is rotatably connected to a rotating shaft, and the outer wall of the rotating shaft is sleeved with an electrostatic dust removal roller.
[0025] By adopting the above technical solution, by setting up a second cylinder, a lifting plate, a roller bracket, a rotating shaft and an electrostatic dust removal roller, when the device is actually used, the yarn passes through the electrostatic dust removal roller before entering the protective box. The electrostatic dust removal roller can absorb and remove the yarn scraps and dust carried on the yarn, thereby avoiding the yarn breaking caused by increased friction due to the yarn scraps and dust mixed in the yarn during the yarn feeding process, thereby further enhancing the anti-breaking effect of the device.
[0026] When the yarn is laterally deflected, the vertical limit block and the limit rod are driven upward or downward by the vertical guide block, and the limit rod is moved The first cylinder is adjusted according to the position of the alarm light on the protective box so that the yarn is in the center of the outlet hole, thereby protecting the yarn from vertical deviation. This design protects the yarn from lateral and vertical deviation, and can prevent the yarn from breaking due to deviation in all directions, thereby achieving the characteristic of strong anti-breaking effect of the device; by arranging the second cylinder, the lifting plate, the roller bracket, the rotating shaft and the electrostatic dust removal roller, when the device is actually used, the yarn passes through the electrostatic dust removal roller before entering the protective box. The electrostatic dust removal roller can absorb and remove the wire scraps and dust carried on the yarn, thereby avoiding the situation in which the yarn friction increases and causes the yarn to break due to the wire scraps and dust mixed in the yarn during the feeding process, thereby further enhancing the anti-breaking effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0028] Figure 1 It is a structural diagram of the utility model;
[0029] Figure 2 This is a schematic cross-sectional view of the protective box in the present invention;
[0030] Figure 3 This is a schematic structural diagram of the pulley in the utility model;
[0031] Figure 4 For this utility model Figure 1 Schematic diagram of the enlarged structure at point A in the middle.
[0032] In the figure, 1. base; 2. adjustment table; 3. pulley groove; 4. pulley; 5. movable seat; 6. first cylinder; 7. support frame; 8. protection box; 9. wire outlet hole; 10. lateral spring; 11. lateral limit block; 12. lateral wire block; 13. vertical spring; 14. vertical limit block; 15. vertical wire block; 16. limit rod; 17. alarm light holder; 18. alarm light; 19. push switch; 20. handle mounting plate; 21. handle; 22. annular movable groove; 23. slide rail; 24. slide groove; 25. fixing plate; 26. mounting hole; 27. cylinder fixing seat; 28. second cylinder; 29. lifting plate; 30. roller bracket; 31. rotating shaft; 32. electrostatic dust removal roller. DETAILED DESCRIPTION
[0033] The following will clearly and completely describe the technical solutions of the present invention in conjunction with specific embodiments. Obviously, the embodiments described are only some of the embodiments of the present invention, and not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.
[0034] Reference Figure 1-4, an anti-breaking wire feeding mechanism for an air jet loom, comprising a base 1, an adjusting platform 2 is fixedly connected to the upper surface of the base 1, a pulley groove 3 is opened on the upper surface of the adjusting platform 2, a pulley 4 is arranged inside the pulley groove 3, a movable seat 5 is fixedly connected to the top of the pulley 4, a first cylinder 6 is fixedly connected to the upper surface of the movable seat 5, a first cylinder 6 is fixedly connected to the output end of the first cylinder 6 is fixedly connected to the support frame 7, a protection box 8 is fixedly connected to the inner wall of the support frame 7, a wire outlet hole 9 is arranged on the outer surface of the protection box 8, a lateral spring 10 is fixedly connected to the inner wall of the protection box, one end of the lateral spring 10 is fixedly connected to a lateral limit block 11, a lateral wire block 12 is fixedly connected to the inner top wall of the protection box 8, The bottom is fixedly connected with a vertical limit block 14, the bottom of the vertical limit block 14 is fixedly connected with a vertical wire block 15, the top of the vertical limit block 14 is fixedly connected with a limit rod 16, the upper surface of the protection box 8 is fixedly connected with an alarm light holder 17, the top of the alarm light holder 17 is provided with an alarm light 18, and the bottom of the alarm light holder 17 is provided with a press switch 19. By arranging the adjustment platform 2, the pulley groove 3, the pulley 4, the movable seat 5, the first cylinder 6, the protection box 8, the wire outlet 9, the lateral spring 10, the lateral limit block 11, the lateral wire block 12, the vertical spring 13, the vertical limit block 14, the vertical wire block 15, the limit rod 16, the alarm light 18 and the press switch 19, when the device is in use, when the yarn is laterally deviated, when the yarn is deviated When the yarn is laterally deflected, the force of the yarn deviation will drive the movable seat 5 and the pulley 4 at the bottom to slide laterally on the adjusting table 2, thereby protecting the yarn from lateral deflection. When the yarn deflects vertically, the vertical limit block 14 and the limit rod 16 will be driven upward or downward by the vertical guide block 15. The limit rod 16 will trigger the switch when it moves to the press switch 19, so that the alarm light 18 connected to it will sound an alarm. At this time, the staff can The position of the lit alarm light 18 is adjusted to the first cylinder 6 so that the yarn is in the center of the outlet hole 9, thereby protecting the yarn from vertical deviation. This design realizes protection when the yarn is laterally and vertically deviated, and can prevent the yarn from breaking due to deviation in all directions, thereby achieving the characteristic of the device having a strong anti-breaking effect. The upper surface of the movable seat 5 is fixedly connected to the handle mounting plate 20, and the top of the handle mounting plate 20 is fixedly connected to the handle 21. By setting the handle 21, it is convenient for the staff to pull the movable seat 5 to be in a suitable position before the yarn feed debugging. The number of the lateral limit block 11, the lateral wire block 12, the vertical limit block 14, the vertical wire block 15, the limit rod 16 and the alarm light 18 are all two.One of the alarm lights 18 is located on the lower surface of the protection box 8. By arranging the alarm lights 18 on the upper and lower sides of the protection box 8, it is convenient for the staff to judge whether the yarn is deflected upward or downward. The inner wall of the outlet hole 9 is provided with an annular movable groove 22. The lateral wire block 12 and the vertical wire block 15 are both located inside the annular movable groove 22. By setting the annular movable groove 22, it is convenient for the lateral wire block 12 and the vertical wire block 15 to move in a small range. The number of pulleys 4 is four, and the number of pulley grooves 3 is two. Two pulleys 4 are provided inside one of the pulley grooves 3. By setting four pulleys 4 , which can ensure that the movable seat 5 maintains balance when moving. The upper surface of the adjusting platform 2 is fixedly connected with a slide rail 23, and the lower surface of the movable seat 5 is provided with a slide groove 24. The movable seat 5 is slidably connected to the adjusting platform 2 through the slide groove 24 and the slide rail 23. By providing the slide rail 23 and the slide groove 24, the stability of the movable seat 5 when it moves horizontally above the adjusting platform 2 can be improved. The number of the slide rails 23 and the slide groove 24 is two, and the two slide rails 23 are both located inside the slide groove 24. By providing two slide rails 23, the stability of the movable seat 5 when it moves horizontally can be effectively improved. A fixed plate 25 is fixedly connected to one side of the base 1. There are two fixing plates 25, and mounting holes 26 are provided on the upper surfaces of the two fixing plates 25. By setting the fixing plates 25 and the mounting holes 26, the device can be easily installed and docked with the air jet loom. The upper surface of the base 1 is fixedly connected to a cylinder fixing seat 27, and the top of the cylinder fixing seat 27 is fixedly connected to the second cylinder 28. By setting the cylinder fixing seat 27, the second cylinder 28 is fixed to ensure the stability of the second cylinder 28 when working. The output end of the second cylinder 28 is fixedly connected to a lifting plate 29, and the top of the lifting plate 29 is fixedly connected to a roller bracket 30. The roller bracket 30 is fixed to the upper surface of the base 1. The outer wall is provided with an axial hole, the inner wall of which is rotatably connected to a rotating shaft 31. The outer wall of the rotating shaft 31 is sleeved with an electrostatic dust removal roller 32. By arranging the second cylinder 28, the lifting plate 29, the roller support 30, the rotating shaft 31, and the electrostatic dust removal roller 32, the device is actually used. Before entering the protective box 8, the yarn passes through the electrostatic dust removal roller 32. The electrostatic dust removal roller 32 can absorb and remove the yarn scraps and dust carried by the yarn, thereby preventing the yarn from breaking due to increased friction caused by the yarn scraps and dust during the yarn feeding process, thereby further enhancing the anti-breaking effect of the device.
[0035] In the present invention, by arranging an adjustment platform 2, a pulley groove 3, a pulley 4, a movable seat 5, a first cylinder 6, a protection box 8, a wire outlet 9, a lateral spring 10, a lateral limit block 11, a lateral wire block 12, a vertical spring 13, a vertical limit block 14, a vertical wire block 15, a limit rod 16, an alarm light 18 and a press switch 19, when the device is in use, when the yarn is laterally deviated, when the yarn deflection is small, the yarn drives the lateral limit block 11 to move through the lateral wire block 12 to form a When the lateral spring 10 is compressed, the friction between the yarn and the lateral guide block 12 when the yarn is fed in can be reduced, thereby protecting the yarn and preventing the yarn from breaking. When the yarn deviates laterally to a large extent, the force of the yarn deviation will drive the movable seat 5 and the pulley 4 at the bottom to slide laterally on the adjustment table 2, thereby protecting the yarn from lateral deviation. When the yarn deviates vertically, the vertical limit block 14 and the limit rod 16 will be driven upward or downward by the vertical guide block 15. When the limit rod 16 moves to the press switch 19, the switch is triggered, and the alarm light 18 connected to it sounds an alarm. At this time, the staff can adjust the first cylinder 6 according to the position of the alarm light 18 that lights up on the protection box 8, so that the yarn is in the center of the outlet hole 9, thereby playing a protective role in the vertical deviation of the yarn. This design realizes protection when the yarn is laterally and vertically deviated, and can prevent the yarn from breaking due to deviation in all directions, thereby achieving the characteristic of the device with strong anti-breaking effect; by arranging the second cylinder 28, the lifting plate 29, the roller bracket 30, the rotating shaft 31 and the electrostatic dust removal roller 32, when the device is actually used, the yarn passes through the electrostatic dust removal roller 32 before entering the protection box 8. The electrostatic dust removal roller 32 can absorb and remove the wire scraps and dust carried on the yarn, thereby avoiding the situation in which the yarn friction increases and causes the yarn to break during the feeding process due to the wire scraps and dust mixed in the yarn, thereby further enhancing the anti-breaking effect of the device.
[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An anti-breakage thread feeding mechanism for an air jet loom, comprising a base (1), characterized in that: The upper surface of the base (1) is fixedly connected to an adjustment platform (2), the upper surface of the adjustment platform (2) is provided with a pulley groove (3), a pulley (4) is provided inside the pulley groove (3), the top of the pulley (4) is fixedly connected to a movable seat (5), the upper surface of the movable seat (5) is fixedly connected to a first cylinder (6), the output end of the first cylinder (6) is fixedly connected to a support frame (7), the inner wall of the support frame (7) is fixedly connected to a protection box (8), the outer surface of the protection box (8) is provided with a wire outlet hole (9), the inner wall of the protection box is fixedly connected to a lateral spring (10), one end of the lateral spring (10) is fixedly connected to a lateral spring (10) A limit block (11), one side of the lateral limit block (11) is fixedly connected to a lateral wire block (12), the inner top wall of the protection box (8) is fixedly connected to a vertical spring (13), the bottom of the vertical spring (13) is fixedly connected to a vertical limit block (14), the bottom of the vertical limit block (14) is fixedly connected to a vertical wire block (15), the top of the vertical limit block (14) is fixedly connected to a limit rod (16), the upper surface of the protection box (8) is fixedly connected to an alarm light holder (17), the top of the alarm light holder (17) is provided with an alarm light (18), and the bottom of the alarm light holder (17) is provided with a press switch (19).
2. The anti-breakage thread feeding mechanism of an air jet loom according to claim 1, characterized in that: The upper surface of the movable seat (5) is fixedly connected to a handle mounting plate (20), and the top of the handle mounting plate (20) is fixedly connected to a handle (21).
3. The anti-breakage thread feeding mechanism of an air jet loom according to claim 1, characterized in that: The number of the lateral limit block (11), the lateral wire block (12), the vertical limit block (14), the vertical wire block (15), the limit rod (16) and the warning light (18) is two, and one of the warning lights (18) is located on the lower surface of the protection box (8).
4. The anti-breakage thread feeding mechanism of an air jet loom according to claim 1, characterized in that: An annular movable groove (22) is provided on the inner wall of the outlet hole (9), and the lateral conductor block (12) and the vertical conductor block (15) are both located inside the annular movable groove (22).
5. The anti-breakage thread feeding mechanism of an air jet loom according to claim 1, characterized in that: The number of the pulleys (4) is four, the number of the pulley grooves (3) is two, and two pulleys (4) are arranged inside one of the pulley grooves (3).
6. The anti-breakage thread feeding mechanism of an air jet loom according to claim 1, characterized in that: The upper surface of the adjustment platform (2) is fixedly connected with a slide rail (23), the lower surface of the movable seat (5) is provided with a slide groove (24), and the movable seat (5) is slidably connected to the adjustment platform (2) through the slide groove (24) and the slide rail (23).
7. The anti-breakage thread feeding mechanism of an air jet loom according to claim 6, characterized in that: There are two slide rails (23) and two slide grooves (24), and both slide rails (23) are located inside the slide groove (24).
8. The anti-breakage thread feeding mechanism of an air jet loom according to claim 1, characterized in that: A fixing plate (25) is fixedly connected to one side of the base (1), and there are two fixing plates (25). The upper surfaces of the two fixing plates (25) are both provided with mounting holes (26).
9. The anti-breakage thread feeding mechanism of an air jet loom according to claim 1, characterized in that: The upper surface of the base (1) is fixedly connected to a cylinder fixing seat (27), and the top of the cylinder fixing seat (27) is fixedly connected to a second cylinder (28).
10. The anti-breakage thread feeding mechanism of an air jet loom according to claim 9, characterized in that: The output end of the second cylinder (28) is fixedly connected to a lifting plate (29), the top of the lifting plate (29) is fixedly connected to a roller support (30), an outer wall of the roller support (30) is provided with an axial hole, the inner wall of the axial hole is rotatably connected to a rotating shaft (31), and the outer wall of the rotating shaft (31) is sleeved with an electrostatic dust removal roller (32).
Citation Information
Patent Citations
Anti-breaking type thread feeding mechanism of air jet loom
CN221626503U