Tufted fabric tufting device for spinning

The suction mechanism composed of a magnetic tube and an electrostatic rod solves the problem of fiber breakage and detachment during the spinning process, achieves efficient cleaning and tension enhancement, and improves the quality of the finished tufted fabric.

CN223409859UActive Publication Date: 2025-10-03JINHUA AOMEI TEXTILE CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422908132.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-10-03
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

During the spinning process, fibers may break or fail to tuft firmly under high-speed movement, affecting the quality of the finished product, and fiber detachment occurs frequently.

Method used

The suction mechanism consists of a magnetic tube and an electrostatic rod. Through the rotation of the magnetic tube and electrostatic adsorption, the fiber is absorbed and the tension is increased, thus improving the winding effect.

Benefits of technology

Effectively clean the fibers, improve the quality of the finished product, increase tension, ensure that the fibers are firmly tufted, and reduce fiber detachment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223409859U_ABST
    Figure CN223409859U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of tufting devices, and discloses a spinning tufting fabric tufting device which comprises a machine body and a tufting mechanism arranged on the machine body, two magnetic pipes are arranged at the discharging end of the tufting mechanism and used for rotating when tufting fabric is moved out, and the number of the magnetic pipes is two. The two sides of the tufted fabric are symmetrically arranged; a long-strip-shaped opening is formed in the magnetic pipe, and a suction mechanism used for sucking waste fibers on the tufted fabric is arranged in the magnetic pipe. According to the tufting device for the tufted fabric for spinning, due to the fact that the suction mechanism is arranged, generated fibers can be processed easily, and the quality of finished products is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of tufting devices, in particular to a tufting device for spinning tufted fabrics. Background Art

[0002] Tufted fabrics made by spinning usually refer to fabrics with tufted effects made through the tufting process. This type of fabric is widely used in carpets, clothing, home textiles, automotive interiors and other fields. The preheated and shaped acrylic fiber is spun into a base fabric and various chemical fiber yarns required for tufting. The chemical fiber yarns are mechanically guided to tuft the acrylic fiber base fabric in rows at high speed to form neat and dense loop pile or cut pile.

[0003] During the production of tufted carpets, the yarn may break due to insufficient or excessive tension under high-speed movement, or the fibers may not be properly tufted onto the base fabric due to slight errors in the mechanical structure. The viscosity and damping properties of the yarn itself may also affect the tufting effect under high-speed movement, causing some fibers to not be firmly tufted. If the finished product is subsequently produced, it may cause fiber detachment, thus affecting quality.

[0004] In order to solve the above problems, the present application proposes a tufting device for spinning tufted fabrics. Utility Model Content

[0005] (1) Purpose of the utility model

[0006] In order to solve the technical problems existing in the background technology, the utility model proposes a tufting device for spinning tufted fabrics. The utility model is provided with a suction mechanism to facilitate the processing of the generated fibers and reduce the quality of the finished product.

[0007] (2) Technical solution

[0008] In order to solve the above problems, the utility model provides a tufting device for spinning tufted fabrics, comprising a machine body and a tufting mechanism arranged on the machine body, wherein a magnetic tube for rotating when the tufted fabric is removed is provided at the discharge end of the tufting mechanism, and the number of the magnetic tubes is two and they are symmetrically arranged on both sides of the tufted fabric;

[0009] The magnetic tube is provided with a long strip opening, and a suction mechanism for sucking waste fibers on the tufted fabric is arranged inside the magnetic tube.

[0010] Preferably, the ends of the two magnetic tubes are fixedly connected to right-angle rods, one of the right-angle rods is rotatably connected to a movable rod via a rotating shaft, a sleeve is slidably sleeved on the movable rod, the sleeve is fixedly connected to the machine body, and the other right-angle rod is rotatably connected to a mounting plate fixedly connected to the machine body via a rotating shaft.

[0011] Preferably, a scraper for scraping the magnetic tube is fixedly mounted on the machine body.

[0012] Preferably, the suction mechanism includes an electrostatic rod, and the electrostatic rod is axially connected to the rotating shaft at the right-angle rod.

[0013] Preferably, a circular plate is slidably sleeved inside the magnetic tube, and the circular plate is slidably sleeved with the electrostatic rod.

[0014] Preferably, the circular plate is fixedly connected with a pull rod.

[0015] The above technical solution of the utility model has the following beneficial technical effects:

[0016] The tufted fabric is wound and pulled through the winding mechanism. Since there are two magnetic tubes, the lower magnetic tube drives the moving rod to continuously move out of the sleeve under the action of magnetism, and is eventually blocked by the upper magnetic tube to press the tufted fabric passing through, increase the tension during winding, and improve the effect after winding. The tufted fabric drives the magnetic tube to rotate, and the electrostatic rod can absorb the fibers on the tufted fabric passing through the long strip mouth to play a cleaning role. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The utility model is a structural schematic diagram of a tufting device for a spun tufted fabric.

[0018] Figure 2 This is a partial structural schematic diagram of a tufting device for a spun tufted fabric proposed in the utility model.

[0019] Figure 3 The utility model provides a schematic side cross-sectional structural diagram of a magnetic tube in a tufting device for a spun tufted fabric.

[0020] Figure numerals: 1, machine body; 2, tufting mechanism; 3, tufting fabric; 4, magnetic tube; 5, suction mechanism; 51, electrostatic rod; 52, circular plate; 53, pull rod; 6, right-angle rod; 7, moving rod; 8, sleeve; 9, mounting plate; 10, scraper. DETAILED DESCRIPTION

[0021] To make the objectives, technical solutions, and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are merely illustrative and are not intended to limit the scope of the present invention. Furthermore, descriptions of known structures and technologies are omitted in the following description to avoid unnecessary confusion regarding the concepts of the present invention.

[0022] like Figure 1-3As shown, the utility model proposes a tufting device for spinning tufted fabrics, comprising a machine body 1 and a tufting mechanism 2 arranged on the machine body 1, wherein a magnetic tube 4 for rotating when the tufted fabric 3 is moved out is provided at the discharge end of the tufting mechanism 2, and the number of the magnetic tubes 4 is two and they are symmetrically arranged on both sides of the tufted fabric 3;

[0023] The magnetic tube 4 is provided with a plurality of long openings, which are evenly distributed at equal intervals on the magnetic tube 4 . A suction mechanism 5 for sucking waste fibers from the tufted fabric 3 is provided inside the magnetic tube 4 .

[0024] The ends of the two magnetic tubes 4 are fixedly connected to right-angle rods 6, one right-angle rod 6 is rotatably connected to a moving rod 7 via a rotating shaft, a sleeve 8 is slidably sleeved on the moving rod 7, and the sleeve 8 is fixedly connected to the body 1, and the other right-angle rod 6 is rotatably connected to a mounting plate 9 fixedly connected to the body 1 via a rotating shaft.

[0025] In order to clean the outer periphery of the magnetic tube 4 , a scraper 10 for scraping the magnetic tube 4 is fixedly mounted on the machine body 1 .

[0026] Specifically, the suction mechanism 5 includes an electrostatic rod 51 , and the electrostatic rod 51 is axially connected to the rotating shaft of the right-angle rod 6 .

[0027] Under the action of the scraper 10, the limit sticking to the outer periphery of the magnetic tube 4 can be scraped and adsorbed on the electrostatic rod 51 through the long strip mouth.

[0028] Furthermore, a circular plate 52 is slidably sleeved inside the magnetic tube 4 , and the circular plate 52 is slidably sleeved with the electrostatic rod 51 .

[0029] In order to move the circular plate 52, the circular plate 52 is fixedly connected to a pull rod 53, which moves along the length direction of the magnetic tube 4 so that the circular plate 52 can limit and scrape the fibers adsorbed on the electrostatic rod 51, thereby playing a cleaning role, and thus the end of the sleeve 4 is moved out.

[0030] In the present invention, the tufted fabric 3 is wound and pulled by the winding mechanism after tufting. Since there are two magnetic tubes 4, under the action of magnetism, the lower magnetic tube 4 drives the moving rod 7 to continuously move out of the sleeve 8, and is finally blocked by the upper magnetic tube 4 to press the tufted fabric 3 passing through, increase the tension during winding, and improve the effect after winding. The tufted fabric 3 drives the magnetic tube 4 to rotate, and the electrostatic rod 51 can absorb the fibers on the tufted fabric 3 passing through the long strip mouth to play a cleaning role.

[0031] It should be understood that the above-described specific embodiments of the present invention are merely illustrative of or explanation of the principles of the present invention and do not constitute limitations of the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention shall be included within the scope of protection of the present invention. In addition, the appended claims of the present invention are intended to cover all variations and modifications that fall within the scope and metes and bounds of the appended claims, or equivalents thereof.

Claims

1. A tufting device for spinning tufted fabrics, comprising a body (1) and a tufting mechanism (2) arranged on the body (1), characterized in that: The tufting mechanism (2) is provided with a magnetic tube (4) at the discharge end thereof for rotating when the tufted fabric (3) is removed, and the number of the magnetic tubes (4) is two and they are symmetrically arranged on both sides of the tufted fabric (3); The magnetic tube (4) is provided with a long strip opening, and a suction mechanism (5) for sucking waste fibers on the tufted fabric (3) is provided inside the magnetic tube (4).

2. A tufting device for spun tufted fabric according to claim 1, characterized in that: The ends of the two magnetic tubes (4) are fixedly connected to right-angle rods (6), one of the right-angle rods (6) is rotatably connected to a moving rod (7) via a rotating shaft, a sleeve (8) is slidably sleeved on the moving rod (7), and the sleeve (8) is fixedly connected to the machine body (1), and the other right-angle rod (6) is rotatably connected to a mounting plate (9) fixedly connected to the machine body (1) via a rotating shaft.

3. A tufting device for spun tufted fabric according to claim 2, characterized in that: A scraper (10) for scraping the magnetic tube (4) is fixedly mounted on the machine body (1).

4. A tufting device for spun tufted fabric according to claim 3, characterized in that: The suction mechanism (5) comprises an electrostatic rod (51), and the electrostatic rod (51) is axially connected to the rotating shaft of the right-angle rod (6).

5. A tufting device for spun tufted fabric according to claim 4, characterized in that: A circular plate (52) is slidably sleeved inside the magnetic tube (4), and the circular plate (52) is slidably sleeved with the electrostatic rod (51).

6. A tufting device for spun tufted fabric according to claim 5, characterized in that: The circular plate (52) is fixedly connected with a pull rod (53).