Steel rail adjusting equipment

The combined structure of the limiting component and the holding frame solves the problem of difficulty in positioning the rails manually, enables rapid and accurate adjustment of the rails, and improves construction efficiency.

CN223409975UActive Publication Date: 2025-10-03CHINA RAILWAY 12TH BUREAU GRP RAILWAY MAINTENANCE ENG CO LTD
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Patent Information

Application Number
CN202422592498.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-26
Publication Date
2025-10-03
Estimated Expiration
2034-10-26

AI Technical Summary

Technical Problem

When the rails are manually pressed down, it is difficult to position the rails, resulting in low work efficiency when adjusting the rails.

Method used

The combined structure of the limiting component, the fixing frame and the holding frame is adopted. The limiting wheel, the lower holding wheel and the supporting wheel are used to limit the rail in the horizontal and vertical directions. The lower holding wheel of the holding frame is used to fine-tune the inclination angle of the rail. Combined with the return function of the gas spring, the precise positioning and angle adjustment of the rail can be achieved.

Benefits of technology

The working efficiency of rail adjustment is improved, ensuring that the rails can quickly and accurately reach the inclination angle required for construction during the construction process.

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Abstract

The utility model relates to the technical field of railway construction equipment, in particular to steel rail adjusting equipment. The steel rail adjusting equipment comprises a limiting assembly, a fixing frame and a pressing and holding frame. The limiting assembly comprises two limiting wheels capable of rotating, and the side walls of the two fiber wheels can abut against the two sides of the rail web of the steel rail. The fixing frame is fixed to one side of the limiting assembly, the pressing and holding frame is located above the fixing frame, the pressing and holding frame is rotationally connected with the end, close to the limiting assembly, of the fixing frame, a supporting wheel is arranged above the fixing frame, a lower pressing wheel is arranged below the pressing and holding frame, and the supporting wheel is connected with the pressing and holding frame. The lower pressing wheel and the supporting wheel abut against the upper side and the lower side of the steel rail respectively. According to the steel rail adjusting equipment, fine adjustment of the inclination angle of the steel rail can be completed, the construction requirement is met, the steel rail is positioned through the limiting wheels, the lower pressing wheels and the supporting wheels, and the working efficiency during steel rail adjusting is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of railway construction equipment, in particular to a rail adjusting device. Background Art

[0002] Rails are the main components of railway tracks. Their function is to guide the wheels of locomotives and vehicles forward, withstand the huge pressure of the wheels, and transmit it to the sleepers.

[0003] Rails are assembled from multiple sections of strip rails. The strip rails are horizontal strip materials when they are formed at the factory. When laying the rails, due to the undulating terrain, the horizontally set rails usually cannot be installed well on the sleepers. At this time, it is usually necessary to manually press down one end of the strip rail to fine-tune the rail to meet the construction requirements of the rails.

[0004] However, it is difficult to position the rails when manually pressing them down, resulting in low working efficiency when adjusting the rails. Therefore, a rail adjusting device is now needed to solve the above problem. Utility Model Content

[0005] Based on the above situation, the main purpose of the present invention is to provide a rail adjusting device to solve the problem that it is difficult to position the rail when manually pressing the rail, resulting in low work efficiency when adjusting the rail.

[0006] In order to achieve the above purpose, the technical solution adopted by the present utility model is as follows:

[0007] A rail adjustment device comprises a limit assembly, a fixing frame and a holding frame;

[0008] The limiting assembly includes two rotatable limiting wheels, and the side walls of the two fiber wheels can abut against both sides of the rail waist;

[0009] The fixing frame is fixed to one side of the limiting assembly, the pressing frame is located above the fixing frame, the pressing frame and one end of the fixing frame close to the limiting assembly are rotatably connected to each other, a supporting wheel is provided above the fixing frame, and a lower pressing wheel is provided below the pressing frame, and the lower pressing wheel and the supporting wheel are respectively in contact with the upper and lower sides of the rail.

[0010] Preferably, a plurality of gas springs are provided between the fixing frame and the holding frame;

[0011] The gas spring is located at one end of the fixing frame and the pressing frame away from the limiting assembly, and both ends of the gas spring are rotatably connected to the pressing frame and the fixing frame respectively.

[0012] Preferably, the fixing frame includes a bottom plate and a fixed side plate, two fixed side plates are provided, the two fixed side plates are fixed to the upper side of the bottom plate, and the support wheel is rotatably connected between the two fixed side plates;

[0013] The pressing frame includes a top plate and a pressing side plate. Two pressing side plates are provided. The two pressing side plates are fixed to the lower side of the top plate. The lower pressing wheel is rotatably connected between the two pressing side plates.

[0014] Preferably, the upper end of the fixed side plate and the lower end of the pressing side plate are rotatably connected via a horizontally arranged rotating shaft.

[0015] Preferably, a limiting groove is provided in the middle of the supporting wheel, and the rail can be placed in the limiting groove.

[0016] Preferably, it further comprises a feed pipe, which is fixed to a side of the limiting assembly away from the fixing frame, and the steel rail can be passed through the feed pipe.

[0017] Preferably, a trumpet tube is fixed to one end of the feed tube, and the open end of the trumpet tube is arranged away from the feed tube.

[0018] Preferably, a pressure rod is fixed to the upper side of the pressure holding frame, and an end of the pressure rod away from the pressure holding frame is tilted toward a side away from the limiting assembly.

[0019] In summary, the present application includes at least one of the following beneficial technical effects.

[0020] When in use, first pass the rail between the two limiting wheels, the limiting wheels limit the rail waist in the horizontal direction, and then move the rail so that it moves between the lower pressure wheel and the supporting wheel. The supporting wheel and the lower pressure wheel can limit the rail in the vertical direction to determine the position of the rail. At this time, one end of the holding frame rotates downward, and the lower pressure wheel presses the rail downward so that the rail can be deformed to tilt downward, thereby completing the fine adjustment of the inclination angle of the rail to meet construction requirements. The limiting wheel, the lower pressure wheel and the supporting wheel position the rail to improve the work efficiency when adjusting the rail. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 The utility model is a structural schematic diagram of a rail adjustment device.

[0022] Figure 2 This is a schematic diagram of the three-dimensional structure of a rail adjusting device of the present invention, showing a rotating shaft.

[0023] Description of reference numerals:

[0024] 1. Base; 2. Feed pipe; 21. Second support platform; 22. Speaker tube; 3. Limiting assembly; 31. First support platform; 32. Limiting wheel; 4. Fixed frame; 41. Bottom plate; 42. Fixed side plate; 43. Support wheel; 431. Limiting slot; 5. Pressing frame; 51. Top plate; 52. Pressing side plate; 53. Lower pressing wheel; 54. Press rod; 6. Rotating shaft; 7. Gas spring. DETAILED DESCRIPTION

[0025] The present application is further described in detail below in conjunction with all the drawings and specific embodiments.

[0026] Reference Figure 1 The present invention provides a rail adjustment device, which is arranged between the gaps between two sleepers and is used to fine-tune the inclination angle of the rail. The device comprises a base 1, a feed pipe 2, a limit assembly 3, a fixing frame 4 and a holding frame 5. The limit assembly 3, the fixing frame 4 and the holding frame 5 are all arranged above the base 1. The rail can first pass through the feed pipe 2 and the limit assembly 3 to perform the first step of limiting the rail, and then pass through between the fixing frame 4 and the holding frame 5. The holding frame 5 moves relative to the fixing frame 4, thereby adjusting the pressure on the rail and adjusting the inclination angle of the rail.

[0027] Reference Figure 1 and Figure 2 The limiting assembly 3 includes a first support platform 31 and two limiting wheels 32. The support platform is fixed to the upper side of the base 1, and the limiting wheels 32 are rotatably connected to the upper side of the support platform. The axis direction of the limiting wheels 32 is vertically arranged so that the limiting wheels 32 can rotate on the upper side of the base 1. The two limiting wheels 32 are close to each other and can abut against the waist of the rail, thereby limiting the horizontal direction of the rail after entering the adjustment device. It should be noted that the support platform is only used to increase the height of the limiting wheels 32 so that the limiting wheels 32 can match the positions of the corresponding feed pipe 2, the fixing frame 4 and the holding frame 5. The limiting wheels 32 can also be directly rotated on the base 1, as long as the limiting wheels 32 can rotate.

[0028] The fixing frame 4 includes a bottom plate 41 and two fixed side plates 42. The bottom plate 41 is fixed to the upper side of the base 1 of the base 1. A gap is provided between the two fixed side plates 42. The two fixed side plates 42 are fixed to the upper side of the bottom plate 41. A support wheel 43 is rotatably connected between the two fixed side plates 42. The axial direction of the support wheel 43 is horizontally arranged, and the axial direction of the support wheel 43 is perpendicular to the penetration direction of the rail, so that the support wheel 43 can be rotatably connected to the fixing frame 4, and the support wheel 43 can abut against the lower side of the rail.

[0029] The holding frame 5 is located above the fixed frame 4. The holding frame 5 and the end of the fixed frame 4 close to the limit assembly 3 can rotate relative to each other, so as to limit the rail and press and change the inclination angle of the rail. Specifically, the holding frame 5 includes a top plate 51 and two holding side plates 52. The two holding side plates 52 are fixed to the lower side of the top plate 51. A lower pressing wheel 53 is rotatably connected between the two holding side plates 52. The lower pressing wheel 53 can abut against the upper side of the rail. The upper end of the fixed side plate 42 and the lower end of the holding side plate 52 are rotatably connected through a horizontally arranged rotating shaft 6. The setting position of the rotating shaft 6 is such that the holding frame 5 and the fixed frame 4 are close to the limit assembly 3, so that the holding frame 5 can press and deform the rail. When in use, first pass the rail between the two limiting wheels 32, the limiting wheels 32 limit the rail waist in the horizontal direction, and then move the rail so that the rail moves between the lower pressure wheel 53 and the supporting wheel 43. The supporting wheel 43 and the lower pressure wheel 53 can limit the rail in the vertical direction, so as to determine the position of the rail. At this time, one end of the pressing frame 5 rotates downward, and the lower pressure wheel 53 presses the rail downward so that the rail can be deformed to tilt downward, thereby completing the fine adjustment of the inclination angle of the rail to meet construction requirements. The limiting wheel 32, the lower pressure wheel 53 and the supporting wheel 43 position the rail, thereby improving the work efficiency when adjusting the rail.

[0030] As an embodiment, a pressure rod 54 is fixed on the upper side of the pressure holding frame 5. Specifically, the pressure rod 54 is fixed on the top plate 51 at an angle, and the end of the pressure rod 54 away from the pressure holding frame 5 is tilted toward the side away from the limit assembly 3. During operation, the worker can manually press the pressure rod 54 to adjust the inclination angle of the rail.

[0031] As an embodiment, multiple pneumatic springs are arranged between the bottom plate 41 and the top plate 51. Specifically, two gas springs 7 are provided. The gas spring 7 is located at one end of the fixing frame 4 and the pressing frame 5 away from the limit assembly 3. The two ends of the gas spring 7 are rotatably connected to the bottom plate 41 and the top plate 51 respectively. After pressing the pressing frame 5, the gas spring 7 can support the pressing frame 5 to return to its original position so that subsequent work can continue.

[0032] As an embodiment, a limiting groove 431 is provided in the middle of the support wheel 43. The limiting groove 431 is provided on the circumference of the support wheel 43. The rail can be placed in the limiting groove 431, thereby further improving the limiting effect of the rail.

[0033] A second support platform 21 is fixed to the lower side of the feed pipe 2, which is fixed to the upper side of the base 1. The rail can be inserted into the feed pipe 2 so that the rail can then accurately enter the limit assembly 3. Furthermore, a bell tube 22 is fixed to one end of the feed pipe 2. The open end of the bell tube 2 is arranged away from the feed pipe 2, thereby increasing the area of ​​the feed port of the feed pipe 2 and facilitating the accurate delivery of the rail into the adjustment device.

[0034] The implementation principle of the present utility model is as follows: when in use, the rail is first passed between the two limiting wheels 32, the limiting wheels 32 limit the rail waist in the horizontal direction, and then the rail is moved so that the rail moves between the lower pressure wheel 53 and the supporting wheel 43. The supporting wheel 43 and the lower pressure wheel 53 can limit the rail in the vertical direction, so as to determine the position of the rail. At this time, one end of the pressing frame 5 rotates downward, and the lower pressure wheel 53 presses the rail downward so that the rail can be deformed to tilt downward, thereby completing the fine adjustment of the inclination angle of the rail to meet construction requirements. The limiting wheel 32, the lower pressure wheel 53 and the supporting wheel 43 position the rail, thereby improving the work efficiency when adjusting the rail.

[0035] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A rail adjustment device, characterized in that: It comprises a limiting component (3), a fixing frame (4) and a pressing frame (5); The limiting assembly (3) comprises two rotatable limiting wheels (32), and the side walls of the two limiting wheels (32) can abut against both sides of the rail waist; The fixing frame (4) is fixed to one side of the limiting assembly (3), the holding frame (5) is located above the fixing frame (4), the holding frame (5) and one end of the fixing frame (4) close to the limiting assembly (3) are rotatably connected to each other, a supporting wheel (43) is provided above the fixing frame (4), and a lower pressing wheel (53) is provided below the holding frame (5), and the lower pressing wheel (53) and the supporting wheel (43) are respectively in contact with the upper and lower sides of the rail.

2. A rail adjustment device according to claim 1, characterized in that: A plurality of gas springs (7) are provided between the fixing frame (4) and the pressing frame (5); The gas spring (7) is located at one end of the fixing frame (4) and the holding frame (5) away from the limiting assembly (3), and both ends of the gas spring (7) are rotatably connected to the holding frame (5) and the fixing frame (4) respectively.

3. The rail adjustment device according to claim 1, characterized in that: The fixed frame (4) includes a bottom plate (41) and a fixed side plate (42). Two fixed side plates (42) are provided. The two fixed side plates (42) are fixed to the upper side of the bottom plate (41). The support wheel (43) is rotatably connected between the two fixed side plates (42). The pressing frame (5) includes a top plate (51) and a pressing side plate (52). Two pressing side plates (52) are provided. The two pressing side plates (52) are fixed to the lower side of the top plate (51). The lower pressing wheel (53) is rotatably connected between the two pressing side plates (52).

4. A rail adjustment device according to claim 3, characterized in that: The upper end of the fixed side plate (42) and the lower end of the holding side plate (52) are rotatably connected via a horizontally arranged rotating shaft (6).

5. The rail adjustment device according to claim 1, characterized in that: A limiting groove (431) is provided in the middle of the support wheel (43), and the rail can be placed in the limiting groove (431).

6. The rail adjustment device according to claim 1, characterized in that: It also includes a feed pipe (2), which is fixed to a side of the limiting component (3) away from the fixing frame (4), and a steel rail can be passed through the feed pipe (2).

7. The rail adjustment device according to claim 6, characterized in that: A trumpet tube (22) is fixed to one end of the feed pipe (2), and the open end of the trumpet tube (22) is arranged away from the feed pipe (2).

8. The rail adjustment device according to claim 1, characterized in that: A pressing rod (54) is fixed on the upper side of the pressing frame (5), and the end of the pressing rod (54) away from the pressing frame (5) is tilted toward the side away from the limiting assembly (3).