Novel hidden frame aluminum honeycomb panel

Abstract

The utility model discloses a novel hidden frame aluminum honeycomb plate, which relates to the technical field of plate structures, and comprises an aluminum panel, an aluminum honeycomb core and a back plate, an aluminum alloy frame is arranged on the periphery of the aluminum honeycomb core, the aluminum alloy frame comprises a frame body and a mounting clamping groove connected with a connecting piece, and the thickness of the aluminum alloy frame is consistent with that of the aluminum honeycomb core. The thickness of the aluminum panel ranges from 0.4 mm to 0.6 mm, and the thickness of the back plate ranges from 0.2 mm to 0.3 mm. The utility model has a simple structure, hides the exposed honeycomb core, prevents external elements from entering, seals the frame, provides rigidity for the edge, supports the placement of connecting pieces, and supports various matched profiles. The installation cost is low, the labor cost is low, the installation is rapid, no gap exists after installation, the flatness is higher, the durability is better than that of like products, the installed plate is more attractive in appearance and more convenient to produce, transport and carry, and meanwhile the mechanical property and the heat insulation and sound insulation performance are better.

Description

Technical Field

[0001] The utility model relates to the technical field of plate structures, in particular to a novel hidden-frame aluminum honeycomb plate. Background Art

[0002] With increasing public demand for environmentally friendly decorative materials, aluminum honeycomb panels are a promising material choice for furniture in the new century. Their non-toxic, green quality eliminates unnecessary environmental protection procedures for home decorators. Aluminum honeycomb panels are made of two thin panels securely bonded to a thicker honeycomb core, also known as a honeycomb sandwich structure. Honeycomb panels are widely used in the construction industry due to their lightweight, high-strength, thermal, and sound-insulating properties. However, aluminum honeycomb panels often leave large gaps during quick assembly, necessitating the use of joint profiles to minimize the decorative surface. However, existing joint profiles used in quick assembly of aluminum honeycomb panels still present drawbacks such as difficulty in positioning and assembly, poor aesthetics, inefficient installation, poor sealing and cushioning, low structural strength, and a single, rigid fixing method to the wall, resulting in poor structural integrity. These drawbacks often result in poor performance. Moreover, most of the existing honeycomb panels have the problems of low overall strength, inconvenient transportation, easy edge knocks and dents during transportation, complex installation process, low overall installation strength, and overall unsightly appearance.

[0003] Existing front and back panels are made of aluminum alloy, which is made by adding alloying elements to pure aluminum. Examples include aluminum-manganese alloy, aluminum-copper alloy, aluminum-copper-magnesium hard aluminum alloy, and aluminum-zinc-magnesium-copper super-hard aluminum alloy. Aluminum alloys offer superior physical and mechanical properties compared to pure aluminum: ease of processing, high durability, wide applicability, decorative effects, and a wide variety of colors. While maintaining its lightweight characteristics, they also offer significantly improved mechanical properties. Aluminum alloys are used in two areas: as load-bearing components and as decorative and thermal insulation materials. Aluminum alloys can be colored after anodizing to create a variety of decorative items. Aluminum honeycomb panels and profiles can undergo secondary processing, such as corrosion protection, embossing, painting, and printing, to create a variety of decorative panels and profiles for use as decorative materials. Due to these advantages, aluminum honeycomb panels are widely used in the aircraft and rail transit industries. However, sealing the edges and corners of aluminum honeycomb panels often presents challenges, and effective solutions remain a challenge. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this utility model provides a new type of concealed frame aluminum honeycomb panel with a simple structure. It conceals the exposed honeycomb core to prevent intrusion from external elements, seals the frame, provides rigidity to the edges, supports the placement of connectors, and supports a variety of supporting profiles. It offers low installation costs and labor costs, is quick to install, and has no gaps after installation, with higher flatness and durability superior to similar products. The installed panel is more aesthetically pleasing, easier to produce, transport, and handle, while also offering superior mechanical properties and thermal and sound insulation.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a new type of hidden frame aluminum honeycomb panel, comprising an aluminum face plate, an aluminum honeycomb core and a back plate, wherein an aluminum alloy frame is provided around the aluminum honeycomb core, wherein the aluminum alloy frame comprises a frame body and an installation slot connected to a connecting piece, and the thickness of the aluminum alloy frame is consistent with the thickness of the aluminum honeycomb core.

[0006] As a further improvement, the thickness of the aluminum panel is 0.4mm-0.6mm, and the thickness of the back panel is 0.2mm-0.3mm, which saves costs compared with the existing aluminum panel thickness of 1.0mm and the back panel thickness of 0.8mm.

[0007] As a further improvement, the upper and lower surfaces of the aluminum alloy frame are provided with wavy teeth to increase the glue bonding area with the aluminum panel and back panel, thereby increasing the bonding strength.

[0008] As a preferred embodiment, each joint of the aluminum alloy frame is welded by TIG welding.

[0009] As a further improvement, the surface of the aluminum panel is provided with a resin adhesive layer and coated with a resin adhesive waterproof material to effectively improve its moisture resistance.

[0010] A method for installing the novel hidden-frame aluminum honeycomb panels described above includes: for wall-mounted installation, two adjacent panels are joined using connector I, with both sides of connector I matingly slotted into mounting slots; mounting components for connecting to the wall are provided on the aluminum alloy frame of the back panel, enabling quick installation. For ceiling installation, two adjacent panels are joined using connectors II and III, with both connectors II and III matingly slotted into mounting slots on adjacent sides, enabling quick assembly.

[0011] The connecting piece I, the connecting piece II and the connecting piece III in the utility model are all standard parts, and different types of aluminum honeycomb panels of the utility model can be matched and installed therewith, so the application range is wide.

[0012] The beneficial effects of the present invention are as follows: an aluminum alloy frame is provided around the aluminum honeycomb core, and the aluminum alloy frame includes a frame body and a mounting portion connected to the connector. It has a simple structure, hides the exposed honeycomb core, prevents the entry of external elements, seals the edges, provides rigidity to the edges, supports the placement of connectors, and supports a variety of supporting profiles. The installation cost is low, the labor cost is low, the installation is fast, and the durability is better than similar products, making the appearance of the installed panels more beautiful, and production, transportation and handling more convenient. At the same time, it has better mechanical properties and thermal insulation and sound insulation properties. The mounting portion is set in a C and E shape, and the mounting slot is used in conjunction with the matching aluminum alloy connector for wall fixing. It can also be combined with traditional hook-and-hook ceiling clips to achieve rapid installation of ceiling decoration. The aluminum alloy frame adopts automatic TIG welding and can be used to produce oversized and close tolerance panels. The inside of the panel can also be closed along the edge with solid aluminum, which provides maximum strength and allows the installation fasteners to be placed as needed. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic structural diagram of an embodiment of the utility model;

[0014] Figure 2 This is a schematic diagram of the first aluminum alloy frame of the utility model;

[0015] Figure 3 This is a schematic diagram of the second aluminum alloy frame of the utility model;

[0016] Figure 4 This is a schematic diagram of the third aluminum alloy frame of the utility model;

[0017] Figure 5 This is a schematic diagram of the fourth aluminum alloy frame of the utility model;

[0018] Figure 6 This is a schematic diagram of the fifth aluminum alloy frame of the utility model;

[0019] Figure 7 This is a schematic diagram of the installation of the utility model with the connecting piece I when it is wall-mounted;

[0020] Figure 8 This is a schematic diagram of the installation of the utility model with the mounting parts when it is wall-mounted;

[0021] Figure 9 This is a schematic diagram of the overall installation of the utility model when it is wall-mounted;

[0022] Figure 10 This is a schematic diagram of the installation of the utility model with the connecting piece II8 and the connecting piece III9 when the ceiling is suspended;

[0023] Figure 11 This is a schematic diagram of the overall installation of the utility model when the ceiling is suspended;

[0024] In the figure: 1. Aluminum panel; 2. Aluminum honeycomb core; 3. Aluminum alloy frame; 4. Back panel; 5. Mounting slot; 6. Connector I; 7. Wave tooth; 8. Connector II; 9. Connector III; 10. Mounting parts. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] As shown in the accompanying drawings, a new type of hidden frame aluminum honeycomb panel includes an aluminum faceplate 1, an aluminum honeycomb core 2, and a backplate 4. An aluminum alloy frame 3 is provided around the aluminum honeycomb core 2, and the aluminum honeycomb core 2 and the aluminum alloy frame 3 are spliced ​​together. Each joint of the aluminum alloy frame 3 is TIG welded. The aluminum alloy frame 3 includes a frame body and a mounting slot 5 connected to a connector. The thickness of the aluminum alloy frame 3 is consistent with the thickness of the aluminum honeycomb core 2. The thickness of the aluminum faceplate is 0.5 mm, and the thickness of the backplate 4 is 0.2 mm. Wave teeth 7 are provided on the upper and lower surfaces of the aluminum alloy frame 3. A resin adhesive layer is provided on the surface of the aluminum faceplate 1.

[0027] In the embodiment, the aluminum alloy frame 3 includes five specifications, namely Figures 2 to 6 shown.

[0028] like Figure 7-Figure 9 As shown, a method for installing the novel hidden-frame aluminum honeycomb panel described above is described. When wall-mounted, two adjacent panels are spliced ​​together using connector I6. The two sides of connector I6 are respectively mated and slotted into mounting slots 5. The front edge of connector I6 is placed into the mounting slots 5 of the aluminum alloy frame 3. The teeth of connector I6 are aligned and fixed with the mounting slots 5. The slot width error of the hidden-frame aluminum material is small, and the upper and lower misaligned edges are cut to achieve seamless splicing. When hanging, the corner brackets and hanging parts are fixed to the aluminum alloy frame to bear the force, while other parts of the non-honeycomb panel bear the force. Mounting parts 10 connected to the wall are set at the aluminum alloy frame 3 on the back panel 4. The force point is at the aluminum alloy frame, which ensures stability, firmness, and quick installation.

[0029] like Figure 10 、 Figure 11 As shown, another installation method of the new hidden frame aluminum honeycomb panel as described above is that when the ceiling is suspended, two adjacent new hidden frame aluminum honeycomb panels are spliced ​​together by connecting pieces II8 and III9. The connecting pieces II8 and III9 are respectively matched with the installation slots 5 on the adjacent side to achieve quick splicing.

[0030] The utility model has the advantages of simple structure, quick installation, no gap after installation, higher flatness, and increased strength while reducing costs compared with existing similar products.

Claims

1. A novel hidden frame aluminum honeycomb panel, comprising an aluminum face plate (1), an aluminum honeycomb core (2) and a back plate (4), characterized in that: An aluminum alloy frame (3) is provided around the aluminum honeycomb core (2), the aluminum alloy frame (3) comprising a frame body and a mounting slot (5) connected to a connector (6), and the thickness of the aluminum alloy frame (3) is consistent with that of the aluminum honeycomb core (2).

2. The novel hidden frame aluminum honeycomb panel according to claim 1, characterized in that: The thickness of the aluminum panel (1) is 0.4 mm to 0.6 mm, and the thickness of the back panel (4) is 0.2 mm to 0.3 mm.

3. The novel hidden frame aluminum honeycomb panel according to claim 1, characterized in that: The upper and lower surfaces of the aluminum alloy frame (3) are both provided with wavy teeth (7).

4. The novel hidden frame aluminum honeycomb panel according to claim 1, characterized in that: The joints of the aluminum alloy frame (3) are welded using TIG welding.

5. The novel hidden frame aluminum honeycomb panel according to claim 1, characterized in that: A resin adhesive layer is provided on the surface of the aluminum panel (1).

Images