High-power waterproof car washing lamp

By using aluminum alloy and tempered glass in the car wash lamp, combined with edge sealing components and bracket components, the problems of poor waterproof effect and non-adjustable light source angle of the car wash station lamp are solved, efficient waterproofing and angle adjustment are achieved, and the service life and lighting effect of the lamp are improved.

CN223412010UActive Publication Date: 2025-10-03SHENZHEN YOULITUO TECH CO LTD
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Patent Information

Application Number
CN202422892181.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-10-03
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

Existing car wash station lights have poor waterproof effect, are easily damaged, and the light source angle cannot be adjusted, which cannot meet the use requirements in high humidity environments.

Method used

A high-power and waterproof car wash lamp has been designed. It uses an aluminum alloy lamp body shell, tempered glass and a high-transmittance lens, combined with edge sealing components and bracket components to achieve dual waterproofing and light source angle adjustment. The sealing is ensured by glue filling and sealing side covers. The power box has a built-in high-voltage driver and is glue-filled to achieve IP grade waterproofing.

Benefits of technology

It improves the waterproof performance and lighting effect of the lamp, ensures the dryness inside the lamp, avoids leakage, realizes flexible adjustment of the light source angle, and extends the service life of the lamp.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of car washing lamps, and discloses a high-power and waterproof car washing lamp which comprises a lamp body assembly, an edge sealing assembly and a support assembly, the lamp body assembly comprises a lamp body shell, a PCB is fixed in the lamp body shell, a lens is fixed on the PCB, meanwhile, tempered glass is fixed in the lamp body shell, and the edge sealing assembly is connected with the support assembly. An edge sealing assembly used for sealing a connector is fixed to the side portion of the lamp body shell, a support assembly used for fixing the whole device to the wall face is fixed to the bottom of the lamp body shell, the power of the whole lamp is increased to 300 W, meanwhile, the lamp is divided into the lamp body assembly and the power source box, and the two parts are independently designed; the LED lamp has the advantages that heat accumulation between an LED chip in the lamp body assembly and elements of the power supply box can be effectively prevented, heat can be conveniently taken away through air flow, meanwhile, a lamp body profile is made of a good heat dissipation material aluminum alloy 6063, and heat dissipation of the LED chip is better facilitated through a plurality of heat dissipation teeth designed on the back face of the lamp body profile.
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Description

Technical Field

[0001] The utility model relates to the technical field of car washing lamps, in particular to a high-power and waterproof car washing lamp. Background Art

[0002] As society continues to progress, people's quality of life continues to improve. With the development of related service industries in the automotive industry, the lighting effects in car washes are attracting more and more attention.

[0003] Car wash station lights, as the name suggests, are special lamps suitable for car wash passages or beauty stations in car washes. They have a long linear shape and can be freely assembled into different combinations. They are also equipped with colorful RGB LED chips, giving car wash users a different visual experience.

[0004] The car wash station lights on the market today are generally replaced by existing indoor linear lights, fluorescent tubes, or tri-proof lamps. However, most of these lamps are not waterproof or have poor waterproofing. Especially when used in the specific area of ​​the car wash channel, when exposed to the high humidity environment of professional car wash fluids and detergents, they may cause hydrolysis or chemical corrosion to the plastic material of the lamp shell. Over time, this may cause internal moisture and short circuit problems. In addition, most of these lamps have low power and scattered illumination angles, which cannot achieve the desired lighting atmosphere effect. Utility Model Content

[0005] In response to the shortcomings of the existing technology, the utility model provides a high-power and waterproof car wash lamp, which has the advantages of waterproof function and good lighting effect. It solves the problems of poor waterproof effect, easy damage and inability to adjust the angle of light source according to usage requirements of the current car wash station lamps.

[0006] To achieve the above objectives, the present invention provides the following technical solutions: a high-power, waterproof car wash lamp, comprising a lamp body assembly, an edge sealing assembly, and a bracket assembly. The lamp body assembly includes a lamp housing, a PCB board fixed within the lamp housing, a lens fixed to the PCB board, and tempered glass fixed within the lamp housing. The lamp housing is made of high-quality aluminum profiles and is provided with multiple heat sinks, which provide excellent heat dissipation. The lamp housing also includes an assembly slot extending along its length. The tempered glass is inserted into the slot and fastened with black glue. The lamp housing is also filled with glue, providing double-layer protection and achieving an IP waterproof rating. The PCB board, i.e., the light source, is fixed to the lamp housing with screws. The lens is made of high-transmittance acrylic material and bonded to the PCB board with UV glue. The light source can achieve the desired illumination angle through the lens.

[0007] The side of the lamp body shell is fixed with an edge sealing component for sealing the interface. Both ends of the lamp body shell have interfaces, and the two interfaces are installed with edge sealing components to achieve the function of sealing the interfaces.

[0008] A bracket assembly for fixing the entire device on the wall is fixed to the bottom of the lamp shell. Bracket assemblies are installed at both ends of the lamp shell. The bracket assemblies can swing to adjust the viewing angle of the lamp body up and down.

[0009] During installation and use of this high-power and waterproof car wash lamp, the PCB board is fixed in the lamp body shell with screws, and the lens is bonded to the PCB board. At the same time, tempered glass is inserted into the assembly groove opened at the bottom of the lamp body shell, and the edge gap is filled with black waterproof glue until it is completely sealed. At the same time, the lamp body assembly is filled with glue to achieve double waterproof measures. Then, a power box is installed at the bottom of the lamp body shell, and the wiring harness at one end of the power box is connected to the lamp body assembly, and the other end is connected to the external power supply equipment so that the lamp body assembly can light up. Then, edge sealing assemblies are installed on the interfaces at both ends of the lamp body shell to seal the interfaces. At the same time, bracket assemblies are installed at the corresponding positions at both ends of the bottom of the lamp body shell, and the device can be fixed to the desired installation position through the bracket assembly.

[0010] As a further improvement of the above solution, a power supply box is fixed to the bottom of the lamp body shell.

[0011] Through the above technical solution, the power box is made of aluminum alloy material, has a built-in high-voltage power drive and controller, and is internally glue-filled, so that it can achieve IP-level waterproof effect. At the same time, the sockets and plugs on the power box and the sockets on the lamp body assembly are all waterproof, thereby avoiding conductivity.

[0012] As a further improvement of the above solution, the side of the power box is covered with a protective film.

[0013] Through the above technical solution, the protective film is composed of an insulating layer and a waterproof layer, which can prevent water from penetrating into the battery and avoid leakage.

[0014] As a further improvement of the above solution, male and female plug wires are provided on the power box.

[0015] Through the above technical solution, both male and female plug wires have connectors and are waterproof, which can effectively prevent leakage.

[0016] As a further improvement of the above solution, the edge sealing assembly includes a sealing side cover installed on the interface of the lamp body shell.

[0017] Through the above technical solution, the shape of the sealing side cover matches the interfaces at both ends of the lamp body shell, and the sealing side cover is fixed on the interface to achieve the function of sealing the interface.

[0018] As a further improvement of the above solution, a silicone gasket is installed on the sealing side cover, and the silicone gasket is attached to the interface of the lamp body shell.

[0019] Through the above technical solution, the silicone gasket matches the shape of the interface between the lamp body and the outer shell. When the sealing side cover is installed on the interface, the silicone gasket fits between the sealing side cover and the interface. By pressing, the silicone gasket can fully seal the gap at the interface under the elastic action, thereby preventing water from seeping into the shell.

[0020] As a further improvement of the above solution, fixing screws are inserted into the sealing side cover and the silicone gasket, and one end of the fixing screw is threadedly connected to the interface of the lamp body shell.

[0021] Through the above technical solution, circular holes are opened at the four corner positions of the sealing side cover and the silicone gasket, the fixing screws are inserted into the circular holes, and the front end threads are connected to the interface, so as to fully fix the sealing side cover and the silicone gasket on the lamp body shell.

[0022] As a further improvement of the above solution, the bracket assembly includes a lower bracket plate fixed on the lamp body shell, an upper bracket plate is mounted on the lower bracket plate, and a connecting rod is inserted between the upper and lower bracket plates.

[0023] Through the above technical solution, the front ends of the upper and lower brackets overlap each other, and a connecting rod is inserted at the overlapping position, so that the upper and lower brackets can rotate to adjust the illumination angle of the lamp body assembly up and down.

[0024] Compared with the existing technology, the present invention provides a high-power and waterproof car wash lamp, which has the following beneficial effects:

[0025] 1. This high-power and waterproof car wash lamp increases the power of the entire lamp to 300W. At the same time, the lamp is divided into two parts: the lamp body assembly and the power box. The two parts are designed independently. This can effectively prevent heat accumulation between the LED chips in the lamp body assembly and the components of the power box, which is conducive to heat removal through air flow. At the same time, the lamp body profile is also made of aluminum alloy 6063, a good heat dissipation material. The multiple heat dissipation teeth designed on its back will further facilitate the heat dissipation of the LED chip.

[0026] 2. This high-power and waterproof car wash lamp has edge sealing components installed on the interfaces at both ends of the lamp body shell, and the interfaces are sealed by sealing side covers. At the same time, a silicone gasket is installed between the side cover and the interface. When the screws are tightened, the silicone gasket is deformed and wrapped around the edge of the interface, thereby fully sealing the interface. At the same time, glue is poured inside the lamp body shell and the power box to ensure the dryness of the interior of the lamp and a high degree of waterproof sealing. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a schematic diagram of the overall assembly structure of the device of the utility model;

[0028] Figure 2 This is a schematic diagram of the overall disassembly structure of the device of the utility model;

[0029] Figure 3 This is a schematic diagram of the overall disassembly structure of the edge banding component of the utility model;

[0030] Figure 4 This is a schematic diagram of the overall connection structure of the bracket assembly of the present invention.

[0031] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0032] 1. Lamp assembly; 101. Lamp housing; 102. PCB board; 103. Lens; 104. Tempered glass; 105. Power supply box; 1051. Protective film; 1052. Male and female plug wires;

[0033] 2. Edge sealing assembly; 201. Sealing side cover; 202. Silicone gasket; 203. Fixing screws;

[0034] 3. Bracket assembly; 301. Upper bracket plate; 302. Lower bracket plate; 303. Connecting rod. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example

[0036] See also Figure 1-4As shown, the high-power, waterproof car wash lamp proposed in this embodiment includes a lamp body assembly 1, an edge sealing assembly 2, and a bracket assembly 3. The lamp body assembly 1 includes a housing 101, within which a PCB 102 is fixed. A lens 103 is fixed to the PCB 102. Tempered glass 104 is also fixed within the housing 101. The housing 101 is made of high-quality 6063 aluminum and is equipped with multiple heat sinks for excellent heat dissipation. Mounting slots are defined along the length of the housing 101. The tempered glass is inserted into the slots and fastened with black glue. The housing 101 is also filled with glue, providing a double layer of protection and achieving an IP67 waterproof rating. The PCB 102, or light source, is fixed to the housing 101 with screws. The lens 103 is made of high-transmittance acrylic and bonded to the PCB with UV glue. The light source can achieve the desired illumination angle through the lens.

[0037] The side of the lamp housing 101 is fixed with an edge sealing component 2 for sealing the interface. Both ends of the lamp housing 101 have interfaces, and the two interfaces are installed with edge sealing components 2 to achieve the function of sealing the interfaces.

[0038] A bracket assembly 3 for fixing the entire device to the wall is fixed to the bottom of the lamp body shell 101. Bracket assemblies 3 are installed at both ends of the lamp body shell 101. The bracket assembly 3 can swing to adjust the viewing angle of the lamp body up and down.

[0039] In addition, it should be further explained that the power of the entire lamp is increased to 300W. At the same time, in order to solve the problem of heat dissipation of the LED chip and power supply caused by the power increase, the lamp is divided into two parts, the lamp body assembly 1 and the power box 105. The power box 105 is installed as a relatively independent part on the back of the lamp body shell 101. This prevents heat accumulation between the LED chip and the power supply, and is conducive to the removal of heat through air flow. At the same time, the lamp body shell is made of aluminum alloy 6063, a good heat dissipation material, and the multiple heat dissipation teeth designed on its back will be more conducive to the heat dissipation of the LED chip.

[0040] The entire lamp body assembly 1 is made of aluminum alloy with a surface spraying process, and the front light-emitting surface is also made of tempered glass 104, which will prevent the erosion of chemical cleaning agents and extend the service life of the lamp.

[0041] In addition, the lamp body shell 101 is completely sealed by glue filling. At the same time, a breathing valve is installed on the sealing side cover 201 to discharge excess water vapor from the cavity, thereby ensuring the dryness of the interior of the lamp and high waterproof sealing requirements.

[0042] The working principle of the high-power and waterproof car wash lamp proposed in this embodiment is: when in use, the PCB board 102 is fixed in the lamp body shell 101 by using screws, and then the lens 103 is bonded to the PCB board 102. At the same time, a tempered glass 104 is inserted into the assembly groove opened at the bottom of the lamp body shell 101, and the edge gap is filled with black waterproof glue until it is completely sealed. At the same time, the lamp body assembly 1 is glued to achieve double waterproof measures. Then, a power box 105 is installed at the bottom of the lamp body shell 101, and the wiring harness at one end of the power box 105 is connected to the lamp body assembly 1, and the other end is connected to the external power supply device, so that the lamp body assembly 1 can light up. Then, edge sealing assemblies 2 are installed on the interfaces at both ends of the lamp body shell 101 to seal the interfaces. At the same time, bracket assemblies 3 are installed at the corresponding positions at both ends of the bottom of the lamp body shell 101, and the device can be fixed in the desired installation position through the bracket assembly 3. Example

[0043] See also Figure 1-4 As shown, the high-power and waterproof car wash lamp proposed in this embodiment, based on the first embodiment, also includes: a power box 105 is fixed to the bottom of the lamp body housing 101, the side of the power box 105 is covered with a protective film 1051, and the power box 105 is provided with male and female plug wires 1052. The edge sealing component 2 includes a sealing side cover 201 installed on the interface of the lamp body housing 101, and a silicone gasket 202 is installed on the sealing side cover 201. The silicone gasket 202 fits the interface of the lamp body housing 101, and fixing screws 203 are inserted into the sealing side cover 201 and the silicone gasket 202. One end of the fixing screw 203 is threadedly connected to the interface of the lamp body housing 101. The bracket assembly 3 includes a lower bracket plate 302 fixed to the lamp body housing 101, an upper bracket plate 301 is installed on the lower bracket plate 302, and a connecting rod 303 is inserted between the upper and lower bracket plates.

[0044] In this solution, the power box is made of aluminum alloy, has a built-in high-voltage power drive and controller, and is internally glued to achieve an IP67 waterproof effect. At the same time, the socket and plug on the power box 105 and the socket on the lamp body assembly 1 are all waterproof, thereby avoiding conductivity. The shape of the sealing side cover 201 matches the interfaces at both ends of the lamp body shell 101. The sealing side cover 201 is fixed to the interface to achieve the function of sealing the interface. The silicone gasket 202 matches the shape of the interface of the lamp body shell 101. When the sealing side cover 201 is installed on the interface, the silicone gasket 202 is fitted between the sealing side cover 201 and the interface. By pressing, the silicone gasket 202 fully seals the gap at the interface under the elastic action. The sealing side cover 201 and the silicone gasket 202 are provided with circular holes at the four angular positions, the fixing screws 203 are inserted into the circular holes, and the front end is threadedly connected to the interface, so as to fully fix the sealing side cover 201 and the silicone gasket 202 on the lamp body shell 101. The front ends of the upper and lower brackets overlap with each other, and a connecting rod 303 is inserted at the overlapping position, so that the upper and lower brackets can be rotated to adjust the illumination angle of the lamp body assembly 1 up and down, and the protective film 1051 is composed of an insulating layer and a waterproof layer, which can prevent water from penetrating into the battery and avoid leakage. The male and female plug wires 1052 both have connectors and are waterproof, which can effectively avoid leakage.

[0045] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-power and waterproof car wash lamp, comprising a lamp body assembly, an edge sealing assembly and a bracket assembly, characterized in that: The lamp assembly includes a lamp housing, a PCB board is fixed in the lamp housing, a lens is fixed on the PCB board, and tempered glass is fixed in the lamp housing. An edge sealing component for sealing the interface is fixed to the side of the lamp body shell; A bracket assembly for fixing the entire device on a wall is fixed to the bottom of the lamp body shell.

2. A high-power and waterproof car wash lamp according to claim 1, characterized in that: A power supply box is fixed to the bottom of the lamp body shell.

3. The high-power and waterproof car wash lamp according to claim 2, characterized in that: The side of the power box is covered with a protective film.

4. The high-power and waterproof car wash lamp according to claim 2, characterized in that: The power box is provided with male and female plug wires.

5. The high-power and waterproof car wash lamp according to claim 1, characterized in that: The edge sealing assembly includes a sealing side cover installed on the interface of the lamp body shell.

6. The high-power and waterproof car wash lamp according to claim 5, characterized in that: A silicone gasket is installed on the sealing side cover, and the silicone gasket is attached to the interface of the lamp body shell.

7. The high-power and waterproof car wash lamp according to claim 6, characterized in that: The sealing side cover and the silicone gasket are plugged with fixing screws, one end of which is threadedly connected to the interface of the lamp body shell.

8. The high-power and waterproof car wash lamp according to claim 1, characterized in that: The bracket assembly comprises a lower bracket plate fixed on the lamp body shell, an upper bracket plate is mounted on the lower bracket plate, and a connecting rod is inserted between the upper and lower bracket plates.