Ultrasonic sensor testing device

By designing a simple ultrasonic sensor test device and using a generator motor to drive the test board to rotate, the problems of complex structure and high cost of the existing device are solved, and a low-cost ultrasonic sensor trigger value test is achieved.

CN223412755UActive Publication Date: 2025-10-03SHANGHAI KEWL ELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202422838311.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-10-03
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

Existing ultrasonic sensor testing devices have complex structures, large equipment volumes, and high costs, making it difficult to perform interference-free testing in a small space.

Method used

An ultrasonic sensor testing device is designed, which includes a generating component, a fixing component and a testing component. A generating motor is used to drive the test plate to rotate, and the triggering critical value of the ultrasonic sensor is tested through the output port and the receiving port. The result is displayed through the test component. The device has a simple structure and low cost.

Benefits of technology

The invention realizes efficient testing of the trigger value of the ultrasonic sensor in a small space, reduces production costs and simplifies the device structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ultrasonic sensor testing device, which is used for testing functions of an ultrasonic sensor and comprises a generating assembly, a fixing assembly and a testing assembly. The generation assembly comprises a box body, a generation motor, a test board and a test resistor; the generating motor is arranged at one end of the box body, the output end of the generating motor is connected with the testing plate, the testing plate is provided with a testing resistor, one side of the box body is provided with a testing groove, the ultrasonic sensor is arranged in the testing groove, the testing groove is internally provided with an output port and a receiving port, and the output port and the receiving port are both communicated into the box body. The output end of the ultrasonic sensor is located in the output port, the receiving end of the ultrasonic sensor is located in the receiving port, and the fixing assembly is used for fixing the ultrasonic sensor into the testing groove. The device is simple in structure and low in manufacturing cost, and the production cost is effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of ultrasonic waves, in particular to an ultrasonic sensor testing device. Background Art

[0002] Ultrasonic sensors convert ultrasonic signals into other energy signals (usually electrical signals). When ultrasonic waves strike impurities or interfaces, they reflect significantly, forming a reflected echo. When they strike moving objects, they produce a Doppler effect. Home lights can also be controlled using ultrasonic sensors, so it's necessary to test whether the ultrasonic sensor's trigger value meets certain requirements within a specified distance. Currently available testing devices are complex, requiring large, non-interference testing environments. Alternatively, the devices themselves are bulky, complex, and expensive. Therefore, it's crucial to develop a simple, low-cost ultrasonic sensor testing device. Summary of the Invention

[0003] According to an embodiment of the present utility model, an ultrasonic sensor testing device is provided for performing a functional test on an ultrasonic sensor, comprising: a generating component, a fixing component, and a testing component;

[0004] The generating assembly includes: a box, a generating motor, a test board and a test resistor;

[0005] The generating motor is arranged at one end of the box body, and the output end of the generating motor is connected to the test board. The test board is provided with a test resistor. A test slot is opened on one side of the box body, and the ultrasonic sensor is arranged in the test slot. The test slot has an output port and a receiving port. The output port and the receiving port are both connected to the box body. The output end of the ultrasonic sensor is located in the output port, and the receiving end of the ultrasonic sensor is located in the receiving port. The fixing component is used to fix the ultrasonic sensor to the test slot. The test component is connected to the ultrasonic sensor circuit, and the test component is used to display the receiving result of the ultrasonic sensor.

[0006] Furthermore, the generating assembly includes: an isolation layer and a door;

[0007] An isolation layer is provided in the box body, and the isolation layer is used to isolate ultrasonic waves. A box door is provided on one side of the box body, and the test slot, fixing assembly and testing assembly are all arranged on the outside of the box door.

[0008] Furthermore, the fixing assembly includes: a support plate, a fixing plate and a fixing mechanism;

[0009] The support plate is provided below the test slot for supporting the ultrasonic sensor. The fixing plate is provided below the support plate. The fixing mechanism is provided on the fixing plate for fixing the ultrasonic sensor into the test slot.

[0010] Furthermore, the fixing mechanism includes: a base, a fixed push rod, a connecting rod and a push rod;

[0011] The base is arranged on a fixed plate, the first end of the fixed push rod is rotatably connected to the first end of the base, the second end of the base is slidably provided with a push rod, the first end of the push rod is rotatably connected to one end of the connecting rod, the other end of the connecting rod is rotatably connected to the fixed push rod, and the fixed push rod is used to push the push rod to fix the ultrasonic sensor.

[0012] Furthermore, the fixing mechanism further comprises: a connecting tube and a buffer sleeve;

[0013] A connecting tube is provided at the second end of the base, a push rod is slidably provided in the connecting tube, and the buffer sleeve is provided at the second end of the push rod, and the buffer sleeve is used to fix the ultrasonic sensor.

[0014] Furthermore, the fixed push rod is a blunt-angle folded plate, the folded corner of the fixed push rod is connected to the connecting rod, and the second end of the fixed push rod has a push handle.

[0015] Furthermore, the test assembly includes: a receiver, a control button and an indicator light;

[0016] The receiver is arranged on the box body, and the control button and the indicator light are both arranged on the receiver. The control button is used to turn on or off the generating motor, and the indicator light is used to display the receiving result of the ultrasonic sensor.

[0017] According to an embodiment of the utility model, an ultrasonic sensor testing device is provided. The ultrasonic sensor is placed in a test slot, with the output end of the ultrasonic sensor positioned within the output port and the receiving end within the receiving port. A motor drives the test plate to rotate, causing the output end of the ultrasonic sensor to output ultrasonic waves into the box through the output port. The rotation of the resistor interferes with the ultrasonic waves to test the trigger threshold of the ultrasonic sensor. After the receiving end of the ultrasonic sensor receives the ultrasonic waves, the test assembly displays the reception results of the ultrasonic sensor, thereby determining whether the ultrasonic sensor is qualified. The device has a simple structure and low manufacturing costs, effectively reducing production costs.

[0018] It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the technology as claimed. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1This is a structural diagram of an ultrasonic sensor testing device according to an embodiment of the present utility model;

[0020] Figure 2 This is a front view of an ultrasonic sensor testing device according to an embodiment of the present utility model;

[0021] Figure 3 This is a top view of an ultrasonic sensor testing device according to an embodiment of the present utility model;

[0022] Figure 4 This is a side view of an ultrasonic sensor testing device according to an embodiment of the present utility model;

[0023] Figure 5 This is a cross-sectional view of an ultrasonic sensor testing device according to an embodiment of the present utility model;

[0024] Figure 6 The figure is a structural diagram of a fixing assembly of an ultrasonic sensor testing device according to an embodiment of the present utility model.

[0025] The reference numerals in the figure are: 1 is the generating assembly, 11 is the box body, 12 is the generating motor, 13 is the test board, 14 is the test resistor, 15 is the isolation layer, 16 is the box door, 2 is the fixing assembly, 21 is the support plate, 22 is the fixing plate, 23 is the base, 24 is the fixed push rod, 25 is the connecting rod, 26 is the push rod, 27 is the connecting tube, 28 is the buffer sleeve, 29 is the push handle, 3 is the test assembly, 31 is the receiver, 32 is the control button, and 33 is the indicator light. DETAILED DESCRIPTION

[0026] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings to further illustrate the present invention.

[0027] First, combine Figures 1 to 6 An ultrasonic sensor testing device according to an embodiment of the present invention is described, which is used to perform functional testing on an ultrasonic sensor.

[0028] like Figures 1 to 6 As shown, an ultrasonic sensor testing device according to an embodiment of the present invention is used to perform functional testing on an ultrasonic sensor, comprising: a generating component 1, a fixing component 2 and a testing component 3;

[0029] The generating assembly 1 comprises: a box 11, a generating motor 12, a test board 13 and a test resistor 14;

[0030] The generating motor 12 is arranged at one end of the box 11, and the output end of the generating motor 12 is connected to the test board 13. The test board 13 is provided with a test resistor 14. A test slot is opened on one side of the box 11. The ultrasonic sensor is arranged in the test slot. The test slot has an output port and a receiving port. The output port and the receiving port are both connected to the box 11. The output end of the ultrasonic sensor is located in the output port, and the receiving end of the ultrasonic sensor is located in the receiving port. The fixing component 2 is used to fix the ultrasonic sensor to the test slot. The test component 3 is connected to the ultrasonic sensor circuit, and the test component 3 is used to display the receiving result of the ultrasonic sensor.

[0031] The ultrasonic sensor is placed in the test tank, with the output end of the ultrasonic sensor placed in the output port and the receiving end in the receiving port. The generator motor 12 drives the test plate 13 to rotate, causing the output end of the ultrasonic sensor to output ultrasonic waves into the box 11 through the output port. The rotation of the resistor interferes with the ultrasonic waves to test the trigger threshold of the ultrasonic sensor. After the receiving end of the ultrasonic sensor receives the ultrasonic waves, the test assembly 3 displays the reception result of the ultrasonic sensor, thereby determining whether the ultrasonic sensor is qualified. The device has a simple structure and low manufacturing cost, effectively reducing production costs.

[0032] like Figures 1 to 5 As shown, the generating assembly 1 includes: an isolation layer 15 and a box door 16;

[0033] An isolation layer 15 is provided in the box body 11 , and the isolation layer 15 is used to isolate ultrasonic waves. A box door 16 is provided on one side of the box body 11 , and the test slot, the fixing assembly 2 and the test assembly 3 are all provided on the outside of the box door 16 .

[0034] In this embodiment, the isolation layer 15 is a sponge, and the isolation layer 15 has an isolation effect on ultrasonic waves, thereby preventing the ultrasonic waves from escaping from the box body 11 .

[0035] like Figure 6 As shown, the fixing assembly 2 includes: a support plate 21, a fixing plate 22 and a fixing mechanism;

[0036] The support plate 21 is provided below the test slot for supporting the ultrasonic sensor. The fixing plate 22 is provided below the support plate 21 . The fixing mechanism is provided on the fixing plate 22 for fixing the ultrasonic sensor into the test slot.

[0037] The ultrasonic sensor is placed on the support plate 21 , and then clamped into the test slot. The ultrasonic sensor is fixed by a fixing mechanism to prevent the ultrasonic sensor from being separated from the test slot during testing.

[0038] The fixing mechanism includes: a base 23, a fixed push rod 24, a connecting rod 25, a push rod 26, a connecting tube 27 and a buffer sleeve 28;

[0039] The base 23 is arranged on the fixed plate 22, the first end of the fixed push rod 24 is rotatably connected to the first end of the base 23, the second end of the base 23 is slidably provided with a push rod 26, the first end of the push rod 26 is rotatably connected to one end of the connecting rod 25, and the other end of the connecting rod 25 is rotatably connected to the fixed push rod 24, and the fixed push rod 24 is used to push the push rod 26 to fix the ultrasonic sensor.

[0040] The second end of the base 23 is provided with a connecting tube 27, in which a push rod 26 is slidably mounted. A buffer sleeve 28 is provided at the second end of the push rod 26 and is used to secure the ultrasonic sensor. The fixed push rod 24 is a blunt-angled plate, connected to the connecting rod 25 at its corner, and has a push handle 29 at its second end.

[0041] Push the fixed push rod 24, which drives the connecting rod 25 to move, so that the push rod 26 slides in the connecting tube 27, so that the push rod 26 fixes the ultrasonic sensor, and the buffer sleeve 28 is pushed onto the ultrasonic sensor to fix it.

[0042] like Figures 1 to 5 As shown, the test assembly 3 includes: a receiver 31, a control button 32 and an indicator light 33;

[0043] The receiver 31 is provided on the box body 11 , and the control button 32 and the indicator light 33 are both provided on the receiver 31 . The control button 32 is used to turn on or off the generating motor 12 , and the indicator light 33 is used to display the receiving result of the ultrasonic sensor.

[0044] The receiver 31 can receive the model received by the ultrasonic sensor receiving end, and display the detection result through the indicator light 33. The control button 32 can turn on or off the generating motor 12.

[0045] Above, refer to Figures 1 to 6 This utility model describes an ultrasonic sensor testing device. The ultrasonic sensor is placed in a test slot, with the output end and the receiving end positioned within the output port. A generator motor 12 drives a test plate 13 to rotate, causing the output end of the ultrasonic sensor to output ultrasonic waves into a housing 11 through the output port. The rotation of the resistor interferes with the ultrasonic waves to test the trigger threshold of the ultrasonic sensor. After the receiving end of the ultrasonic sensor receives the ultrasonic waves, the test assembly 3 displays the reception result, thereby determining whether the ultrasonic sensor passes the test. The device has a simple structure and low manufacturing costs, effectively reducing production costs.

[0046] It should be noted that, in this specification, the terms "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus. In the absence of further limitations, elements defined by the phrase "comprising..." do not exclude the presence of other identical elements in the process, method, article, or apparatus comprising the elements.

[0047] Although the present invention has been described in detail through the above preferred embodiments, it should be understood that the above description should not be considered as limiting the present invention. After reading the above description, various modifications and alternatives to the present invention will be readily apparent to those skilled in the art. Therefore, the scope of protection of the present invention shall be defined by the appended claims.

Claims

1. An ultrasonic sensor testing device for performing functional testing on an ultrasonic sensor, characterized in that: include: Occurrence component, fixed component and test component; The generating assembly includes: a box, a generating motor, a test board and a test resistor; The generating motor is arranged at one end of the box body, and the output end of the generating motor is connected to the test board. The test board is provided with a test resistor. A test slot is opened on one side of the box body, and the ultrasonic sensor is arranged in the test slot. The test slot has an output port and a receiving port. The output port and the receiving port are both connected to the box body. The output end of the ultrasonic sensor is located in the output port, and the receiving end of the ultrasonic sensor is located in the receiving port. The fixing component is used to fix the ultrasonic sensor to the test slot. The test component is connected to the ultrasonic sensor circuit, and the test component is used to display the receiving result of the ultrasonic sensor.

2. An ultrasonic sensor testing device as claimed in claim 1, characterized in that: The generating assembly includes: an isolation layer and a box door; An isolation layer is provided in the box body, and the isolation layer is used to isolate ultrasonic waves. A box door is provided on one side of the box body, and the test slot, fixing assembly and testing assembly are all arranged on the outside of the box door.

3. The ultrasonic sensor testing device according to claim 1, characterized in that: The fixing assembly includes: a support plate, a fixing plate and a fixing mechanism; The support plate is provided below the test slot for supporting the ultrasonic sensor. The fixing plate is provided below the support plate. The fixing mechanism is provided on the fixing plate for fixing the ultrasonic sensor into the test slot.

4. An ultrasonic sensor testing device as claimed in claim 3, characterized in that: The fixing mechanism includes: a base, a fixed push rod, a connecting rod and a push rod; The base is arranged on a fixed plate, the first end of the fixed push rod is rotatably connected to the first end of the base, the second end of the base is slidably provided with a push rod, the first end of the push rod is rotatably connected to one end of the connecting rod, the other end of the connecting rod is rotatably connected to the fixed push rod, and the fixed push rod is used to push the push rod to fix the ultrasonic sensor.

5. An ultrasonic sensor testing device as claimed in claim 4, characterized in that: The fixing mechanism further comprises: a connecting tube and a buffer sleeve; A connecting tube is provided at the second end of the base, a push rod is slidably provided in the connecting tube, and the buffer sleeve is provided at the second end of the push rod, and the buffer sleeve is used to fix the ultrasonic sensor.

6. An ultrasonic sensor testing device as claimed in claim 4, characterized in that: The fixed push rod is an obtuse-angled folded plate, the folded corner of the fixed push rod is connected to the connecting rod, and the second end of the fixed push rod is provided with a push handle.

7. The ultrasonic sensor testing device according to claim 1, characterized in that: The test assembly includes: a receiver, a control button and an indicator light; The receiver is arranged on the box body, and the control button and the indicator light are both arranged on the receiver. The control button is used to turn on or off the generating motor, and the indicator light is used to display the receiving result of the ultrasonic sensor.