Probe fixing device for sound wave tester
By mechanically fixing the ultrasonic tester probe with a stable support structure, the fatigue and position displacement problems caused by manual lifting are solved, the detection accuracy and efficiency are improved, and the adaptability of the device is enhanced.
Patent Information
- Application Number
- CN202422481250.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-10-14
AI Technical Summary
In existing ultrasonic testers, manual lifting of the probe causes operator fatigue, probe position deviation, and separation from the test piece, affecting detection accuracy and efficiency.
The probe of the ultrasonic tester is mechanically fixed using a stable support structure consisting of connecting fixtures, cross bars, locking parts and L-shaped rods to ensure the stable position of the probe.
The labor intensity of operators is reduced, the accuracy and efficiency of detection data are improved, the risk of probe position deviation and detachment is reduced, and the versatility and adaptability of the device are enhanced.
Smart Images

Figure CN223413272U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sound wave testers, in particular to a probe fixing device for a sound wave tester. Background Art
[0002] In ultrasonic tester detection technology, when dual probes are used to perform internal quality inspections on complex structures or specific materials, the testing method is to set one probe as the transmitting end, close to one side of the test piece, responsible for accurately emitting ultrasonic pulses into the interior. At the same time, the other probe is set as the receiving end, placed on the opposite side of the test piece, responsible for capturing and analyzing the information carried by these ultrasonic signals in the process of passing through the test piece. By analyzing the signal attenuation, time delay or waveform changes, technicians can accurately determine whether there are defects such as cracks and pores inside the test piece, locate their position and evaluate their properties.
[0003] In current ultrasonic testing practices, manual lifting is often used to place two probes on either side of the object being tested before testing. However, this method has been found to have the following drawbacks: the operator needs to keep their arms extended for a long time to stably place the two probes on either side of the object being tested. During this process, the constant tension in the arm muscles can easily cause soreness and fatigue. As the testing time increases, this physical discomfort not only affects the operator's concentration and work efficiency, but also directly leads to slight shifts in the probe position. Even small changes in probe position, which are imperceptible to the naked eye, can significantly affect the ultrasonic transmission and reception paths. This path inconsistency can interfere with the propagation characteristics of the ultrasonic signal, such as signal attenuation, propagation time, and waveform shape, resulting in the received signal not accurately reflecting the actual internal conditions of the object being tested. In addition, when the operator finds it difficult to maintain close contact between the probe and the object due to fatigue, the probe may unconsciously detach from the two sides of the object being tested, further exacerbating the errors in the test results. Utility Model Content
[0004] The utility model aims to solve the problems of operator fatigue, probe position deviation and separation from the tested object caused by manual lifting of the probe, thereby improving the accuracy and efficiency of detection, and proposes a probe fixing device for an acoustic wave tester.
[0005] The technical solution of the utility model to solve the above technical problems is as follows:
[0006] A probe fixing device for an acoustic wave tester includes a test piece and two acoustic wave tester probes, wherein the two acoustic wave tester probes are arranged on both sides of the test piece and perform projection detection on the test piece, and further includes:
[0007] A connecting fixture is provided on the device under test;
[0008] Two crossbars are provided on the connecting fixture and are perpendicular to the tested object. The two crossbars are connected to the left and right sides of the tested object through the connecting fixture.
[0009] A locking member is provided on the crossbar, wherein the locking member is further provided with an L-shaped rod, the L-shaped rod and the workpiece being tested are arranged parallel to each other, and the number and distribution position of the L-shaped rods are adapted to the locking member, and the L-shaped rods are connected to the left and right sides of the workpiece being tested through the locking member;
[0010] The fixing mechanism is arranged at the end of the L-shaped rod and is interconnected with the ultrasonic tester probe, wherein the two ultrasonic tester probes are tightly attached to the surface of the test piece through the support of the cross bar and the L-shaped rod to fix the position of the ultrasonic tester probe.
[0011] On the basis of the above technical solution, the present invention can also be improved as follows.
[0012] Furthermore, the connecting fixture includes:
[0013] The U-shaped seat is arranged outside the test piece, and one of its inner surfaces contacts one side surface of the test piece;
[0014] A threaded rod is provided through the surface of the U-shaped seat, and the threaded rod and the U-shaped seat are threadedly connected to each other; and
[0015] The first clamping piece is fixedly mounted on one end portion of the threaded rod, and one surface of the first clamping piece contacts the other surface of the measured object.
[0016] Furthermore, two threaded seats are fixedly installed on the surface of the U-shaped seat, wherein the inner side of the threaded seat is provided with an internal thread, and the outer side of one end of the cross bar close to the U-shaped seat is provided with an external thread that is compatible with the internal thread of the threaded seat, and the cross bar is detachably connected to the U-shaped seat through the threaded seat.
[0017] Furthermore, the locking member includes:
[0018] The base is arranged below the crossbar, wherein a fixed clamping piece is fixedly mounted on the base, and a clamping end of the fixed clamping piece contacts the outer surface of the crossbar;
[0019] A movable clamping piece is provided on the base, wherein the clamping end thereof contacts the outer surface of the crossbar;
[0020] a first hand-tightening screw extending through the movable clamping piece and threadedly connected to the fixed clamping piece, wherein the first hand-tightening screw is rotated to adjust the distance between the fixed clamping piece and the movable clamping piece, thereby fixing the base at different positions of the crossbar;
[0021] Two elastic clamping pieces are fixedly mounted on one side surface of the base, and the L-shaped rod is located between the two elastic clamping pieces; and
[0022] The second hand-tightened screw passes through one of the elastic clamping pieces and is threadedly connected to the other elastic clamping piece. The second hand-tightened screw and the two elastic clamping pieces are used to fix different positions of the L-shaped rod on the base to adjust the position of the ultrasonic tester probe on the test piece.
[0023] Furthermore, a sliding groove is provided on the surface of the base, and a sliding block adapted to the sliding groove is fixedly mounted on the dynamic clamping piece, wherein the dynamic clamping piece is slidably connected to the surface of the base through the sliding groove and the sliding block.
[0024] Furthermore, a first threaded hole adapted to the first hand-tightening screw is provided on the surface of the fixed clamping piece, a first through hole adapted to the first hand-tightening screw is provided on the surface of the movable clamping piece, the first hand-tightening screw passes through the first through hole and is threadedly connected to the first threaded hole, a second through hole adapted to the second hand-tightening screw is provided on the surface of one of the elastic clamping pieces, and a second threaded hole adapted to the second hand-tightening screw is provided on the surface of the other elastic clamping piece, the second hand-tightening screw passes through the second through hole and is threadedly connected to the second threaded hole.
[0025] Furthermore, the outer side of the cross bar is provided with scale lines, and the fixing mechanism is one of a clamp and a fixing sleeve.
[0026] Compared with the prior art, the technical solution of this application has the following beneficial technical effects:
[0027] The utility model adopts a stable support structure composed of connecting fixings, cross bars, locking parts and L-shaped bars to firmly fix the two probes of the ultrasonic tester on both sides of the test piece. This mechanized fixing method completely gets rid of the need for operators to hold up the probes for a long time, effectively avoids the problem of probe position deviation caused by arm fatigue, ensures the consistency of ultrasonic emission and receiving paths, and thus improves the accuracy of test data. Due to the stability of the probe position, the emission and receiving paths of ultrasonic signals are precisely controlled, reducing the interference of path inconsistency on signal propagation characteristics, such as signal attenuation degree, propagation time and waveform shape, which can be more realistically reflected. This helps technicians to more accurately judge whether there are defects such as cracks and pores inside the test piece, and accurately locate their positions and evaluate their properties. The use of the device greatly reduces the labor intensity of the operator. There is no need to keep the arm extended for a long time, which reduces physiological discomfort and enables the operator to focus more on the detection process, thereby improving work efficiency. At the same time, the stable probe fixation also reduces repeated detection caused by probe falling off or position displacement, further shortening the detection cycle. The fixing device can flexibly adapt to test pieces of different shapes and sizes by adjusting the position and length of the cross bar, L-shaped rod and locking piece, thereby enhancing the versatility and adaptability of the device. In addition, the design of the fixing mechanism also fully considers the convenience of installing and disassembling the probe, which facilitates rapid conversion between different detection tasks. In summary, the defects of the traditional manual lifting method are effectively solved, providing a more stable, accurate and efficient solution for the internal quality inspection of the acoustic wave tester. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 This is a schematic diagram of the overall connection structure of the utility model;
[0029] Figure 2 This is a structural diagram of the connecting and fixing member of the utility model;
[0030] Figure 3 This is a schematic structural diagram of the locking member of the utility model;
[0031] Figure 4 This is a schematic structural diagram of the base and the dynamic clamping piece of the utility model;
[0032] Figure 5 This is a schematic diagram of the connection structure between the threaded seat and the crossbar of the utility model;
[0033] Figure 6 This is a schematic diagram of the connection structure between the L-shaped rod of the utility model and another fixing mechanism.
[0034] In the figure: 1. Test piece; 2. Sonic wave tester probe; 3. Connecting fixture; 31. U-shaped seat; 32. Threaded rod; 33. First clamping piece; 4. Cross bar; 5. Locking piece; 51. Base; 52. Fixed clamping piece; 53. Dynamic clamping piece; 54. First hand-tightening screw; 55. Elastic clamping piece; 56. Second hand-tightening screw; 6. L-shaped rod; 7. Fixing mechanism; 8. Threaded seat. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0036] Combine Figures 1-6 As shown, the present invention provides a probe fixing device for an acoustic wave tester, comprising a test piece 1 and two acoustic wave tester probes 2, wherein the two acoustic wave tester probes 2 are arranged on both sides of the test piece 1 and perform projection detection on the test piece 1, and further comprising:
[0037] A connecting fixture 3 is provided on the device under test 1;
[0038] Two crossbars 4 are provided on the connecting fixture 3 and are perpendicular to the device under test 1. The two crossbars 4 are connected to the left and right sides of the device under test 1 through the connecting fixture 3.
[0039] A locking member 5 is provided on the crossbar 4, wherein the locking member 5 is further provided with an L-shaped rod 6. The L-shaped rod 6 is arranged parallel to the object under test 1, and the number and distribution position of the L-shaped rod 6 are adapted to the locking member 5. The L-shaped rod 6 is connected to the left and right sides of the object under test 1 through the locking member 5;
[0040] The fixing mechanism 7 is arranged at the end of the L-shaped rod 6 and is interconnected with the ultrasonic tester probe 2, wherein the two ultrasonic tester probes 2 are tightly attached to the surface of the test piece 1 through the support of the cross bar 4 and the L-shaped rod 6 to fix the position of the ultrasonic tester probe 2.
[0041] First, the connecting fixture 3 is firmly set at the appropriate position of the test piece 1 as the basic support point of the entire fixing device. This step ensures that the subsequent components can be stably installed and fixed on the test piece 1. Then, two cross bars 4 are respectively installed on both sides of the connecting fixture 3. They are perpendicular to the test piece 1 and tightly connected to the left and right sides of the test piece 1 through the connecting fixture 3. The cross bars 4 serve as a horizontal support structure, providing a stable installation foundation for the subsequent L-shaped rods 6. Subsequently, locking members 5 are installed on the cross bars 4. These locking members 5 are not only used to fix the L-shaped rods 6, but also allow the position of the L-shaped rods 6 to be fine-tuned to ensure its parallel relationship with the test piece 1. On the locking members 5, the L-shaped rods 6 are installed and connected to the left and right sides of the test piece 1. They remain parallel to the test piece 1, and the number and distribution position are consistent with the locking members 5. The L-shaped rod 6 is adapted to ensure the stability and balance of the entire supporting structure. Finally, the fixing mechanism 7 is arranged at the end of the L-shaped rod 6 and is interconnected with the acoustic wave tester probe 2. These fixing mechanisms 7 can firmly fix the acoustic wave tester probe 2 through their design, so that the two acoustic wave tester probes 2 can be closely attached to the surface of the test piece 1 through the support structure of the cross bar 4 and the L-shaped rod 6 respectively. This close fixing method not only ensures close contact between the probe and the test piece, but also prevents the probe from being displaced or falling off during the detection process, thereby ensuring the accurate transmission and reception of ultrasonic signals. In summary, the probe fixing device for the acoustic wave tester realizes stable fixation of the acoustic wave tester probe 2 through the coordinated work of the connecting fixing member 3, cross bar 4, locking member 5, L-shaped rod 6 and fixing mechanism 7, providing reliable support and guarantee for the internal quality detection of the acoustic wave tester.
[0042] In a preferred embodiment, the present invention can be further configured as follows: Figure 1 、 Figure 2 As shown; the connecting fixing member 3 includes:
[0043] The U-shaped seat 31 is disposed on the outer side of the test piece 1 , and one of its inner surfaces contacts one side surface of the test piece 1 ;
[0044] A threaded rod 32 is provided on the surface of the U-shaped seat 31 and the threaded rod 32 and the U-shaped seat 31 are threadedly connected to each other; and
[0045] The first clamping piece 33 is fixedly mounted on one side end of the threaded rod 32, and one side surface of the first clamping piece 33 contacts the other side surface of the measured object 1. The U-shaped seat 31 is designed as a U-shaped structure, with its open end facing the outside of the measured object 1, so that the U-shaped seat 31 can be easily put on the measured object 1. One of the inner surfaces of the U-shaped seat 31 is in close contact with one side surface of the measured object 1, providing preliminary positioning and support. In order to further enhance the stability of the connection, a threaded hole is also provided on the surface of the U-shaped seat 31 for threaded connection with the threaded rod 32. The threaded rod 32 is arranged on the surface of the U-shaped seat 31 and is connected to the U-shaped seat 31. The threaded holes are threadedly connected to each other. This design allows the threaded rod 32 to move along the threaded hole when rotating, thereby adjusting the length of its extension from the U-shaped seat 31. By rotating the threaded rod 32, its extension length can be precisely controlled to adapt to the test piece 1 of different thicknesses or shapes. The first clamping piece 33 is fixedly installed on one side end of the threaded rod 32. When the threaded rod 32 is rotated and adjusted to the appropriate position, one side surface of the first clamping piece 33 will be tightly pressed against the other side surface of the test piece 1. In this way, the first clamping piece 33 and the inner surface of the U-shaped seat 31 together form a clamping structure, which firmly clamps the connecting fixture 3 on the test piece 1.
[0046] In a preferred embodiment, the present invention can be further configured as follows: Figure 1 、 Figure 5 As shown; two threaded seats 8 are fixedly installed on the surface of the U-shaped seat 31, wherein the inner side of the threaded seat 8 is provided with an internal thread, and the outer side of one end of the cross bar 4 close to the U-shaped seat 31 is provided with an external thread that matches the internal thread of the threaded seat 8. The cross bar 4 is detachably connected to the U-shaped seat 31 through the threaded seat 8. Two threaded seats 8 are designed and fixedly installed on the surface of the U-shaped seat 31. The two threaded seats 8 are used as connecting parts, and the inner sides of the two threaded seats 8 are provided with internal threads for threaded connection with parts with corresponding external threads. This design not only enhances the stability of the connection, but also provides a convenient disassembly method. The cross bar 4 is a key component of the supporting structure, and the outer side of the end close to the U-shaped seat 31 is particularly An external thread that matches the internal thread of the threaded seat 8 is specially provided, which means that the cross bar 4 can be directly screwed into the internal thread of the threaded seat 8 by rotation, thereby achieving a tight connection with the U-shaped seat 31. Through this threaded connection method, the cross bar 4 is not only firmly supported on the U-shaped seat 31, but also can be disassembled at any time as needed. When the inspection task is completed, or the device needs to be maintained or parts need to be replaced, the operator can simply rotate the cross bar 4 and unscrew it from the threaded seat 8 to achieve separation between the cross bar 4 and the U-shaped seat 31. This detachable connection method not only facilitates subsequent disassembly and storage work, but also improves the flexibility and maintainability of the entire device.
[0047] In a preferred embodiment, the present invention can be further configured as follows: Figure 1 、 Figure 3 As shown; the locking member 5 includes:
[0048] The base 51 is provided below the crossbar 4, wherein a fixed clamping piece 52 is fixedly mounted on the base 51, and the clamping end of the fixed clamping piece 52 contacts the outer surface of the crossbar 4;
[0049] The movable clamping piece 53 is provided on the base 51, and its clamping end contacts the outer surface of the crossbar 4;
[0050] A first hand screw 54 passes through the movable clamping piece 53 and is threadedly connected to the fixed clamping piece 52. Rotating the first hand screw 54 adjusts the distance between the fixed clamping piece 52 and the movable clamping piece 53, thereby fixing the base 51 at different positions of the crossbar 4.
[0051] Two elastic clamping pieces 55 are fixedly mounted on one side surface of the base 51 , and the L-shaped rod 6 is located between the two elastic clamping pieces 55 ; and
[0052] The second hand screw 56 passes through one of the elastic clamping pieces 55 and is threadedly connected to the other elastic clamping piece 55. The second hand screw 56 and the two elastic clamping pieces 55 are used to fix the different positions of the L-shaped rod 6 on the base 51 to adjust the position of the ultrasonic tester probe 2 on the test piece 1. The base 51 is set below the cross bar 4 and serves as the support base of the entire locking member 5. A fixed clamping piece 52 is fixedly installed on the base 51, and its clamping end is connected to the cross bar. 4 is in close contact with the outer surface of the base 51, providing support for the initial positioning of the base 51 on the cross bar 4. Then, the dynamic clamping piece 53 is also set on the base 51, and its clamping end is also in contact with the outer surface of the cross bar 4. At this time, the first hand-tightening screw 54 passes through the dynamic clamping piece 53 and is threadedly connected to the fixed clamping piece 52. By rotating the first hand-tightening screw 54, the distance between the fixed clamping piece 52 and the dynamic clamping piece 53 can be adjusted, thereby achieving stable fixation of the base 51 at different positions on the cross bar 4. This design allows the operator to flexibly adjust the position of the base 51 according to actual needs to adapt to different detection scenarios. Two elastic clamping plates 55 are fixedly installed on one side surface of the base 51. These two elastic clamping plates 55 have a certain elasticity and can clamp and fix the L-shaped rod 6. The L-shaped rod 6 is placed between the two elastic clamping plates 55, and is initially positioned by their clamping action. In order to further stabilize the position of the L-shaped rod 6 and allow fine-tuning thereof, a second hand-tightening screw 56 is designed. The second hand-tightening screw 56 passes through one of the elastic clamping plates 55 and is threadedly connected to the other elastic clamping plate 55. By rotating the second hand-tightening screw 56, the distance between the two elastic clamping plates 55 can be adjusted, thereby achieving stable fixation of the L-shaped rod 6 at different positions. This design allows the operator to easily adjust the position of the L-shaped rod 6, and then adjust the position of the ultrasonic tester probe 2 on the test piece 1 to meet different detection needs.
[0053] In a preferred embodiment, the present invention can be further configured as follows: Figure 3 、 Figure 4As shown; a sliding groove is provided on the surface of the base 51, and a sliding block adapted to the sliding groove is fixedly installed on the dynamic clamping piece 53, wherein the dynamic clamping piece 53 is slidably connected to the surface of the base 51 through the sliding groove and the sliding block. A sliding groove is specially provided on the surface of the base 51. The shape, size and position of this sliding groove are carefully designed to ensure that it is adapted to the component to be installed. At the same time, a sliding block adapted to the sliding groove is fixedly installed on the dynamic clamping piece 53. This sliding block has a shape and size that matches the sliding groove to ensure that the two can fit closely and slide smoothly. During the assembly process, the dynamic clamping piece 53 The plate 53 is inserted into the sliding groove of the base 51 through the sliding block thereon. At this time, the dynamic clamping plate 53 can slide along the sliding groove on the surface of the base 51, thereby achieving clamping and fixation at different positions. Through the design of the sliding groove and the sliding block, the connection between the dynamic clamping plate 53 and the base 51 becomes more flexible and reliable. The operator can easily slide the dynamic clamping plate 53 to adjust the distance between it and the fixed clamping plate 52, thereby achieving firm clamping of different positions of the cross bar 4. At the same time, this sliding connection method also facilitates subsequent maintenance and replacement work, and improves the practicality and durability of the entire locking member 5.
[0054] In a preferred embodiment, the present invention can be further configured as follows: Figure 3 、 Figure 4As shown; a first threaded hole adapted to the first hand-tightening screw 54 is provided on the surface of the fixed clamping piece 52, a first through hole adapted to the first hand-tightening screw 54 is provided on the surface of the movable clamping piece 53, the first hand-tightening screw 54 passes through the first through hole and is threadedly connected to the first threaded hole, a second through hole adapted to the second hand-tightening screw 56 is provided on the surface of one elastic clamping piece 55, a second threaded hole adapted to the second hand-tightening screw 56 is provided on the surface of the other elastic clamping piece 55, the second hand-tightening screw 56 passes through the second through hole and is threadedly connected to the second The threaded holes are threadedly connected to each other. On the surface of the fixed clamping piece 52, a first threaded hole is specially opened to match the first hand-tightening screw 54. The inner side of this first threaded hole is provided with an internal thread that matches the external thread on the outer side of the first hand-tightening screw 54 to ensure that the two can be tightly and firmly threadedly connected. At the same time, a first through hole that matches the first hand-tightening screw 54 is also opened on the surface of the dynamic clamping piece 53. The size and position of this first through hole are precisely designed to ensure that the first hand-tightening screw 54 can pass through smoothly and continue to engage with the first threaded hole. Threaded connection. When it is necessary to adjust the distance between the fixed clamping piece 52 and the dynamic clamping piece 53 to clamp the cross bar 4, the operator can rotate the first hand screw 54. As the first hand screw 54 rotates, it gradually goes deeper along the first threaded hole and pushes the dynamic clamping piece 53 to slide along the sliding groove of the base 51, thereby achieving a stable clamping of the cross bar 4. In the design of the elastic clamping piece 55, a threaded connection is also adopted to fix the L-shaped rod 6. A second through hole adapted to the second hand screw 56 is opened on the surface of one of the elastic clamping pieces 55, and A second threaded hole that matches the second hand-tightening screw 56 is provided on the surface of the other elastic clamping piece 55, and the inner side of the second threaded hole is also provided with an internal thread that matches the external thread on the outer side of the second hand-tightening screw 56. When it is necessary to adjust the position of the L-shaped rod 6 on the base 51, the operator can rotate the second hand-tightening screw 56. As the second hand-tightening screw 56 rotates, it passes through the second through hole and gradually penetrates into the second threaded hole, thereby pushing the two elastic clamping pieces 55 closer to or away from each other, so as to achieve firm clamping of the L-shaped rod 6 at different positions.
[0055] In a preferred embodiment, the present invention can be further configured as follows: Figure 1 、 Figure 6As shown; scale lines are set on the outside of the cross bar 4, and the fixing mechanism 7 is one of a clamp and a fixing sleeve. Scale lines are set on the outside of the cross bar 4. These scale lines not only provide an intuitive visual reference for the operator, but also ensure that the probes on both sides can be accurately fixed on the same horizontal plane. By reading the scale lines, the operator can easily adjust the position of the probe to ensure that the distance and angle between the two probes are completely consistent, thereby improving the accuracy and reliability of the detection. At the same time, two optional fixing mechanisms 7 are provided to complete the connection and fixation between the probe and the L-shaped rod 6. The first is a clamp, which uses a clamping method to firmly fix the probe on the L-shaped rod 6. The clamp usually has an adjustable clamping force and angle to adapt to Probes of different shapes and sizes, and ensure that they can be firmly fixed in the predetermined position. The second type is a fixing sleeve, which is annular in shape as a whole, and the internal space matches the size of the probe. When fixing the probe, the operator only needs to insert the probe into the fixing sleeve to achieve a quick and stable connection. The design of the fixing sleeve is simple and effective, which not only simplifies the fixing process, but also improves the fixing efficiency. By combining the use of scale lines and fixing mechanism 7, the operator can adjust the position of the probe more accurately and flexibly, and ensure that they can be tested according to the predetermined requirements. This design not only improves the practicality and flexibility of the probe fixing device for the ultrasonic tester, but also enhances its adaptability and reliability, providing strong support for various detection tasks.
[0056] The specific working principle of the probe fixing device for an acoustic wave tester of the utility model is as follows:
[0057] First, firmly place the U-shaped seat 31 of the connecting fixture 3 on the outside of the DUT 1, ensuring that one inner surface of the U-shaped seat 31 is in close contact with one side surface of the DUT 1. Next, rotate the threaded rod 32 until it passes through the threaded hole of the U-shaped seat 31 and is threadedly connected to the U-shaped seat 31, while simultaneously driving the first clamping piece 33 toward the other side surface of the DUT 1 until the two are in close contact, thereby achieving preliminary fixation of the DUT 1.
[0058] Next, the two crossbars 4 are respectively installed in the two threaded seats 8 on the U-shaped seat 31. Since the outer side of the crossbar 4 near the U-shaped seat 31 is provided with an external thread that matches the internal thread of the threaded seat 8, the crossbar 4 can be detachably connected to the threaded seat 8 by rotating the crossbar 4. After installation, the two crossbars 4 are perpendicular to the test piece 1 and are tightly connected to the left and right sides of the test piece 1 through the connecting fixture 3, providing a stable horizontal support for the subsequent L-shaped rod 6.
[0059] Subsequently, a locking member 5 is installed under the crossbar 4. A fixed clamping piece 52 is fixed on the base 51 of the locking member 5, and its clamping end contacts the outer surface of the crossbar 4. A dynamic clamping piece 53 is also provided on the base 51, and its clamping end also contacts the crossbar 4. By rotating a first hand-tightening screw 54, the screw passes through the dynamic clamping piece 53 and is threadedly connected to the first threaded hole of the fixed clamping piece 52, so as to adjust the distance between the two and fix the base 51 on the appropriate position of the crossbar 4. The two elastic clamping pieces 55 on the base 51 are used to clamp the L-shaped rod 6. By rotating a second hand-tightening screw 56, the screw passes through one elastic clamping piece 55 and is threadedly connected to the second threaded hole of the other elastic clamping piece 55, so as to achieve a firm fixation of the L-shaped rod 6 on the base 51, and allows the position of the L-shaped rod 6 to be fine-tuned to ensure that it is parallel to the test piece 1;
[0060] Finally, a fixing mechanism 7 is set at the end of the L-shaped rod 6. The mechanism can be a clamp or a fixing sleeve. A suitable fixing mechanism 7 is selected according to actual needs, and it is connected to the ultrasonic tester probe 2. The probe is clamped with a clamp or the probe is inserted into the fixing sleeve to ensure that the two ultrasonic tester probes 2 are tightly attached to the surface of the test piece 1 through the support structure of the cross bar 4 and the L-shaped rod 6 respectively. At this time, the scale lines on the outside of the cross bar 4 and the L-shaped rod 6 can help the operator adjust the position of the probe to ensure that the probes on both sides are on the same horizontal plane, and the distance and angle are consistent. This close fixing method ensures close contact between the probe and the test piece, prevents the position of the probe from shifting or falling off during the detection process, and thus ensures the accurate transmission and reception of ultrasonic signals.
[0061] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0062] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A probe fixing device for an acoustic wave tester, comprising a test piece (1) and two acoustic wave tester probes (2), wherein the two acoustic wave tester probes (2) are arranged on both sides of the test piece (1) and perform projection detection on the test piece (1), characterized in that: Also includes: A connecting fixture (3) is provided on the tested component (1); Two cross bars (4) are provided on the connecting and fixing member (3) and are arranged perpendicular to the tested member (1). The two cross bars (4) are connected to the left and right sides of the tested member (1) through the connecting and fixing member (3); A locking member (5) is provided on the crossbar (4), wherein the locking member (5) is further provided with an L-shaped rod (6), the L-shaped rod (6) and the tested member (1) are arranged parallel to each other, and the number and distribution position of the L-shaped rods (6) are adapted to the locking member (5), and the L-shaped rods (6) are connected to the left and right sides of the tested member (1) through the locking member (5); A fixing mechanism (7) is provided at the end of the L-shaped rod (6) and is interconnected with the acoustic wave tester probe (2), wherein the two acoustic wave tester probes (2) are closely attached to the surface of the test piece (1) through the support of the cross bar (4) and the L-shaped rod (6), so as to fix the position of the acoustic wave tester probes (2).
2. A probe fixing device for an acoustic wave tester according to claim 1, characterized in that: The connecting fixture (3) comprises: A U-shaped seat (31) is arranged on the outside of the test piece (1), and one of its inner surfaces contacts one side surface of the test piece (1); A threaded rod (32) is provided on the surface of the U-shaped seat (31) through which the threaded rod (32) and the U-shaped seat (31) are threadedly connected; and The first clamping piece (33) is fixedly mounted on one end portion of the threaded rod (32), and one surface of the first clamping piece (33) is in contact with the other surface of the tested object (1).
3. A probe fixing device for an acoustic wave tester according to claim 2, characterized in that: Two threaded seats (8) are fixedly mounted on the surface of the U-shaped seat (31), wherein the inner side of the threaded seat (8) is provided with an internal thread, and the outer side of one end of the cross bar (4) close to the U-shaped seat (31) is provided with an external thread that matches the internal thread of the threaded seat (8), and the cross bar (4) is detachably connected to the U-shaped seat (31) through the threaded seat (8).
4. The probe fixing device for an acoustic wave tester according to claim 1, characterized in that: The locking member (5) comprises: A base (51) is arranged below the crossbar (4), wherein a fixed clamping piece (52) is fixedly mounted on the base (51), and a clamping end of the fixed clamping piece (52) contacts the outer surface of the crossbar (4); A movable clamping piece (53) is provided on the base (51), and its clamping end contacts the outer surface of the crossbar (4); A first hand-tightening screw (54) passes through the movable clamping piece (53) and is threadedly connected to the fixed clamping piece (52), wherein the first hand-tightening screw (54) is rotated to adjust the distance between the fixed clamping piece (52) and the movable clamping piece (53), thereby fixing the base (51) at different positions of the crossbar (4); Two elastic clamping pieces (55) are fixedly mounted on one side surface of the base (51), and the L-shaped rod (6) is located between the two elastic clamping pieces (55); and A second hand-tightening screw (56) passes through one of the elastic clamping pieces (55) and is threadedly connected to the other elastic clamping piece (55). The second hand-tightening screw (56) and the two elastic clamping pieces (55) are used to fix different positions of the L-shaped rod (6) on the base (51) to adjust the position of the ultrasonic tester probe (2) on the test piece (1).
5. The probe fixing device for an acoustic wave tester according to claim 4, characterized in that: A sliding groove is provided on the surface of the base (51), and a sliding block adapted to the sliding groove is fixedly mounted on the movable clamping piece (53), wherein the movable clamping piece (53) is slidably connected to the surface of the base (51) through the sliding groove and the sliding block.
6. The probe fixing device for an acoustic wave tester according to claim 4, characterized in that: A first threaded hole adapted to the first hand-tightening screw (54) is provided on the surface of the fixed clamping piece (52), a first through hole adapted to the first hand-tightening screw (54) is provided on the surface of the movable clamping piece (53), the first hand-tightening screw (54) passes through the first through hole and is threadedly connected to the first threaded hole, a second through hole adapted to the second hand-tightening screw (56) is provided on the surface of one elastic clamping piece (55), a second threaded hole adapted to the second hand-tightening screw (56) is provided on the surface of the other elastic clamping piece (55), the second hand-tightening screw (56) passes through the second through hole and is threadedly connected to the second threaded hole.
7. The probe fixing device for an acoustic wave tester according to claim 1, characterized in that: The outer side of the crossbar (4) is provided with scale lines, and the fixing mechanism (7) is one of a clamp and a fixing sleeve.