Power supply voltage stabilizing device

By designing a split-box cover power supply voltage stabilizer and utilizing components such as bridge rectifier diode circuits and CLC filters, the power failure problem caused by power supply voltage fluctuations and load changes during the assembly and debugging of electronic products is solved, achieving voltage stability and preventing reverse circuit connection.

CN223414777UActive Publication Date: 2025-10-03KUNMING SHIP EQUIPMENT RESEARCH & TESTING CENTER (CHINA SHIPBUILDING CORP 750 TEST SITE)
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Patent Information

Application Number
CN202422690611.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-10-03
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

During the assembly and debugging of electronic products, power supply voltage fluctuations and load changes caused by the lifespan of electronic components lead to excessive instantaneous power, affecting normal operation. In addition, existing voltage stabilizers are large in size, require many consumables, are susceptible to electromagnetic interference, and have unstable output voltage.

Method used

A split-box-lid type power supply voltage regulator was designed, which includes a box body, a box cover and an integrated circuit board. Components such as a bridge rectifier diode circuit, a CLC filter, a DC/DC power supply module and a tantalum electrolytic capacitor were used to achieve voltage stabilization and filtering, prevent reverse circuit connection and maintain temperature stability.

Benefits of technology

It has achieved good voltage stability, small size, and easy portability. It can effectively filter out voltage ripples, prevent reverse circuit connection, ensure stable power supply, adapt to instantaneous power changes, prevent power failure, and improve product debugging efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a power supply voltage stabilizing device, and relates to the technical field of power supply voltage stabilizing equipment. The box body comprises a ventilation slot, a cooling fan and a power supply input connector, the box cover comprises a power supply indicating lamp and a power supply output connector, and positive and negative binding posts of the integrated circuit board and the power supply output connector are connected in series through an O-shaped crimping terminal. The positive electrode and the negative electrode of the power supply input connector are respectively connected in series; a bridge rectifier diode circuit, a CLC filter, a DC / DC power supply module, a tantalum electrolytic capacitor, a resistor and a screw type deconcentrator wiring terminal are welded on the surface of the integrated circuit board. The split box cover type power supply voltage stabilizer provided by the utility model is convenient to carry, safe and reliable; the circuit has the functions of stabilizing voltage, preventing reverse connection of the circuit, filtering and the like, can effectively solve the problem of power failure caused by overlarge instantaneous power in the assembling and debugging process of some electronic products at present, and ensures the stability and reliability of the circuit.
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Description

Technical Field

[0001] The utility model relates to the technical field of power supply voltage stabilization equipment, in particular to a power supply voltage stabilization device. Background Art

[0002] During the assembly and debugging process of some electronic products, due to the time consumption of electronic components, the power supply voltage requirements are higher during the product assembly and debugging process. There are power supply voltage fluctuations and load changes, which lead to large instantaneous power. The voltage drops below the rated voltage value, and the product cannot complete the functional test, thus affecting normal operation.

[0003] Traditional methods for preventing power outages include: 1. Adding a backup power source, such as a battery, can ensure the system continues to operate normally after a power outage, but this requires appropriate charging and discharging circuits, which is costly. 2. Using specialized power-off protection chips, such as the MAX691 and MAX709, can effectively extend the system's operating time after a power outage, but these chips require complex circuitry and are expensive to design. 3. Using capacitors, which leverage their delayed discharge characteristics, can effectively compensate for power outages during power switching and maintain a stable voltage, requiring a simpler circuit. In actual operating circuits, circuit voltages may fluctuate due to various factors, such as power supply voltage fluctuations and load variations. Voltage regulators are primarily used to adjust the input voltage to maintain it within a fixed, appropriate range, ensuring that the voltage in the circuit remains stable. For precision instruments and products with high voltage requirements, stable voltage can improve efficiency and extend their service life. However, traditional voltage regulators are bulky, require a lot of consumable components, and are susceptible to electromagnetic interference. Furthermore, the output power suffers from voltage ripple and surges, resulting in low output quality. Utility Model Content

[0004] The purpose of the utility model is to provide a split box cover type power supply voltage stabilizing device which is small in size, easy to operate and carry, can effectively filter out voltage ripple, has good voltage stability, can prevent reverse circuit connection, can effectively solve the problem of power failure when the instantaneous power is large, and can maintain temperature stability, so as to solve the problem of power failure caused by excessive instantaneous power during the assembly and debugging of certain electronic products, thereby affecting normal operation.

[0005] The technical solution proposed in this utility model is achieved as follows: a power supply voltage stabilizing device comprises a box body, a box cover, and an integrated circuit board mounted within the box body. The box body includes ventilation slots, a cooling fan, and a power input connector; the box cover includes a power indicator light and a power output connector; a bridge rectifier diode circuit, a CLC filter, a DC / DC power module, a tantalum electrolytic capacitor, a resistor, and screw-type distributor terminals are welded to the surface of the integrated circuit board, and the circuit board is electrically connected to the bridge rectifier diode circuit, the CLC filter, the DC / DC power module, the tantalum electrolytic capacitor, the resistor, and the screw-type distributor terminals. The box cover is secured to the box body by screws; threaded mounting holes matching the box cover are evenly distributed on the inside of the box body; the bottom surface of the inner wall of the box body is provided with circuit board mounting posts; screws for securing the integrated circuit board penetrate the circuit board and are screwed to the circuit board mounting posts. The positive and negative terminals of the power output connector on the box cover are connected in series with the integrated circuit board via O-type crimp terminals and are connected in series to the positive and negative terminals of the power input connector of the box body, respectively. The power indicator light on the box lid is connected in series to the positive and negative terminals of the power output connector via O-ring crimp terminals. The front of the box is equipped with mounting holes for the power input connector, which are located within these holes. The positive and negative terminals connect to the screw-type connector terminals on the integrated circuit board via O-ring crimp terminals, and are also electrically connected to the positive and negative terminals of the power output connector. The cooling fan, mounted on the box, is connected in series to the DC / DC power module on the integrated circuit board via internal wiring. The box body and lid are constructed of plastic materials that provide effective waterproofing and shock-proof insulation. The power output connector on the lid includes a potentiometer knob, copper terminal blocks, nuts, and elastic washers.

[0006] The power supply voltage regulator box provided by the utility model is easy to carry, safe and reliable, can effectively filter out voltage ripples, can output stable DC power, has an anti-reverse connection function, effectively prevents reverse current from damaging equipment due to misoperation, can effectively solve the problem of power failure when the instantaneous power is large during the assembly and debugging of a certain product, ensures the stability and reliability of the circuit, and can select the corresponding power output connector according to actual use requirements, so it has versatility. BRIEF DESCRIPTION OF THE DRAWINGS

[0007] Figure 1 Schematic diagram of the overall structure;

[0008] Figure 2 Schematic diagram of the box structure;

[0009] Figure 3 Schematic diagram of the box cover structure;

[0010] Figure 4 Schematic diagram of the cross section of the box cover;

[0011] Figure 5Schematic diagram of the integrated circuit board structure;

[0012] Figure 6 This is a schematic diagram of the circuit working principle.

[0013] In the figure: 1. Box cover; 2. Screws; 3. Power indicator light; 4. Potentiometer knob; 5. Copper core terminal; 6, 8, 11. Nuts; 7, 9, 10. Elastic gaskets; 12. Ventilation slots; 13. Box body; 14. Power input connector; 15. Mounting holes; 16. Cooling fan; 17. Integrated circuit board; 18. Terminal; 19. Nut; 20. Circuit board mounting post; 21. Screw-type splitter terminal; 22. Bridge rectifier diode circuit; 23. Tantalum electrolytic capacitor; 24. CLC filter; 25. DC / DC power supply module; 26. Resistors. DETAILED DESCRIPTION

[0014] In order to make the structural features and usage of this utility model clearer, the following Figure 1 、 2 , 3, 4, 5, 6 and embodiments further illustrate the technical solutions and advantages of the utility model.

[0015] A power supply voltage stabilizing box device comprises a box body, a box cover, and an integrated circuit board. The box body includes ventilation slots 12, a cooling fan 16, and a power input connector 14. The power input connector 14 extends through the box body via terminal blocks 18 and is secured to the box body with nuts 19. The inside of the box body 13 is evenly distributed with threaded mounting holes 15 that match the box cover. Four circuit board mounting posts 20 are provided on the bottom surface of the inner wall of the box body. Screws penetrate the circuit board 17 and are threadedly connected to the circuit board mounting posts 20. The O-type crimping terminal of the power input connector 14 is fixed between the terminal blocks 18 and the nuts 19.

[0016] The box body 13 and the box cover 1 are both made of ABS material with light weight and good insulation. The edges and corners are all rounded. The inner covers of the box body and the box cover are equipped with silicone sealing strips. The internal circuit board mounting posts 20 and the box cover mounting holes 15, the power input connector 14 mounting holes, and the power output connector 4 mounting holes are all processed together with the box body and the box cover to ensure that the device has a high structural strength. The assembly box cover mounting holes 15 are nylon screws, which can effectively prevent falling off. The connector assembly terminals are all copper terminals with good conductivity.

[0017] The surface of the integrated circuit board 17 is welded with a bridge rectifier diode circuit 22, a CLC filter 24, a DC / DC power module 25, a tantalum electrolytic capacitor 23, a resistor 26, and a screw-type distributor terminal 21. The circuit board 17 is electrically connected to the bridge rectifier diode circuit 22, CLC filter 24, DC / DC power module 25, tantalum electrolytic capacitor 23, resistor 26, and screw-type distributor terminal 21. The cooling fan 16 is connected in series with the DC / DC power module 25 via internal wiring, and the resistor 26 is connected in series with the power indicator light 3. The DC / DC power module on the integrated circuit board 17 supplies power to the cooling fan 16, maintaining the operating temperature of the circuit. The CLC filter 24 on the circuit board 17 filters out voltage ripple and surges from the input power supply, protecting electrical equipment from damage. The bridge rectifier diode circuit 22 on the circuit board 17 prevents damage to the circuit due to incorrect connection of the circuit. The bridge rectifier diode circuit 22 prevents the positive and negative polarity of the connector from being incorrectly connected during use, and the number of power output connectors can be adjusted according to actual use.

[0018] The box cover 1 includes a power supply indicator light 3, a power output connector, and a screw 2. The power output connector includes a potentiometer knob 4, a copper core terminal 5, nuts (6, 8, 11), and elastic gaskets (7, 9, 10). The power supply indicator light 3 is connected in series with a resistor 26 through an internal wire. At the same time, the power supply indicator light 3 is connected in series with the positive and negative poles of the power output connector through O-type crimping terminals. The O-type crimping terminals of the power output connector are located between the nut 8, the elastic gasket 8 and the nut 11, the elastic gasket 10.

[0019] The method of using the utility model is as follows Figure 6 As shown:

[0020] (1) After adjusting the current and voltage of the DC regulated power supply to the required value, turn off the power output (to prevent hazards during live operation), and connect the power supply connection line of the DC regulated power supply to the positive input terminal 14 and the negative input terminal 15 of the power stabilizing device through the O-type crimping terminal;

[0021] (2) Connect the power supply cable of the assembled and debugged product to the output end of the power supply voltage regulator (power output connector 4) through the O-type crimping terminal;

[0022] (3) Turn on the power output of the DC regulated power supply. At this time, the DC regulated power supply is filtered and stabilized by the power stabilizing device to supply power to the assembled and debugged product. After the power indicator light 3 lights up, the product debugging operation can be started.

[0023] The working principle of this utility model is as follows Figure 6 As shown:

[0024] This utility model, as a voltage stabilizing device connecting a DC regulated power supply and a product requiring debugging, primarily utilizes the tantalum electrolytic capacitor 23 within the integrated circuit board 17 within the voltage stabilizing device to replenish energy when instantaneous power consumption is high, thereby lowering the voltage output. This ensures the operating voltage of the product requiring debugging, preventing power outages and the inability to complete debugging during product debugging. Through the bridge rectifier diode circuit 22 within the integrated circuit board 17, the output polarity is not affected even if the positive and negative input terminals 14 and 15 of the power supply are connected in reverse. Power is supplied to the cooling fan 16 via the DC / DC power module 25 within the integrated circuit board 17, effectively maintaining the operating temperature of the circuit. Through the CLC filter 24 within the integrated circuit board 17, voltage ripple and surge voltages from the input power supply can be filtered out, ensuring power quality and reducing interference from the power supply to the product. This patent allows for the number of power output connectors to be changed according to the product debugging requirements, demonstrating its versatility.

Claims

1. A power supply voltage stabilizing device, comprising a box body, a box cover, and an integrated circuit board installed in the box body, characterized in that: The box body includes ventilation slots, a cooling fan, and a power input connector; the box cover includes a power indicator light and a power output connector; the surface of the integrated circuit board is welded with a bridge rectifier diode circuit, a CLC filter, a DC / DC power module, a tantalum electrolytic capacitor, a resistor, and a screw-type distributor terminal; and the circuit board is electrically connected to the bridge rectifier diode circuit, the CLC filter, the DC / DC power module, the tantalum electrolytic capacitor, the resistor, and the screw-type distributor terminal.

2. The power supply voltage stabilizing device according to claim 1, wherein: The box cover is fixed to the box body by screws. The inner side of the box body is evenly provided with threaded mounting holes matching the box cover. The bottom surface of the inner wall of the box body is provided with circuit board mounting posts. The screws for fixing the integrated circuit board pass through the circuit board and are screwed to the circuit board mounting posts.

3. The power supply voltage stabilizing device according to claim 1, wherein: The positive and negative terminals of the power output connector on the box cover are connected in series with the integrated circuit board through O-type crimping terminals, and are respectively connected in series to the positive and negative terminals of the power input connector of the box body.

4. The power supply voltage stabilizing device according to claim 1, wherein: The power indicator light on the box cover is connected in series with the positive and negative terminals of the power output connector through O-type crimping terminals.

5. The power supply voltage stabilizing device according to claim 1, wherein: The front side of the box body is evenly provided with mounting holes for the power input connector, and the inside of the mounting holes are equipped with power input connector terminals. The positive and negative terminals of the power input connector are connected to the screw-type distributor terminals of the integrated circuit board through O-type crimping terminals, and are electrically connected to the positive and negative terminals of the power output connector.

6. The power supply voltage stabilizing device according to claim 1, wherein: The cooling fan installed on the box body is connected in series with the DC / DC power supply module on the integrated circuit board through internal wires.

7. The power supply voltage stabilizing device according to claim 1, wherein: The box body and the box cover are made of plastic material which can effectively prevent water and electric shock.

8. The power supply voltage stabilizing device according to claim 1, wherein: The power output connector on the box cover includes a potentiometer knob, a copper core terminal, a nut, and an elastic gasket.