Electromagnetic induction heating device
By providing a protective cover in the electromagnetic induction heating device, the problem of electromagnetic coil contamination and damage caused by metal liquid dripping is solved, and the coil is protected and the durability of the equipment is improved.
Patent Information
- Application Number
- CN202421411284.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-06-20
AI Technical Summary
When melting and sampling metal parts through electromagnetic coils, the metal liquid may drip onto the electromagnetic coils, causing contamination and damage to the coils.
An electromagnetic induction heating device is designed, which includes a protective sleeve and a shell. The protective sleeve is movably inserted in the shell, and the bottom of the protective sleeve passes through the electromagnetic induction coil to protect the electromagnetic coil. After the metal liquid melts, it falls into the receiving trough to avoid contact with the coil.
Effectively protect the electromagnetic coil from contamination and damage by metal liquid, ensuring the safety of the heating process and the durability of the equipment.
Smart Images

Figure CN223415041U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electromagnetic heating, in particular to an electromagnetic induction heating device. Background Art
[0002] Electromagnetic heating, also known as electromagnetic induction heating (EH), is a technology that uses components of an electronic circuit board to generate an alternating magnetic field. When a ferrous container is placed on top of it, the container's surface cuts through the alternating magnetic field lines, generating alternating currents (eddy currents) in the metal bottom of the container. These eddy currents cause carriers at the bottom of the container to move at high speeds and irregularly. The collision and friction between these carriers and atoms generate heat, thereby heating the object. Because the heat is generated by the iron container itself, the heat conversion rate is extremely high, reaching up to 95%. This is a direct heating method. Induction cookers, induction stoves, and induction heating rice cookers all use electromagnetic heating technology. Electromagnetic heating coils: A high-frequency, high-voltage current flows through the coil, generating a rapidly varying alternating magnetic field. When a ferrous container is placed on top of it, the container's surface cuts through the alternating magnetic field lines, generating alternating currents (eddy currents) in the metal bottom of the container. These eddy currents cause carriers at the bottom of the container to move at high speeds and irregularly. The collision and friction between these carriers generate heat. This has the effect of heating the object. That is, it converts electrical energy into magnetic energy, which generates induced eddy currents on the surface of the heated steel body.
[0003] Chinese utility model patent: Publication number CN219117330U, discloses a device for electromagnetic induction heating of a glass liquid channel, including an electromagnetic induction heating coil, a current transmission tube and an electromagnetic induction heating device, wherein: the electromagnetic induction heating coil is wound and arranged on the outside of the glass liquid channel; the current transmission tube includes two tubes, one end of each tube is connected to the electromagnetic induction heating device, and the other end is respectively connected to the head end and the tail end of the electromagnetic induction heating coil; the electromagnetic induction heating device includes an equipment box, in which a current generating unit, a controller and a processor are installed, and a display screen and a temperature adjustment knob are provided on the surface of the equipment box, and the controller and the current generating unit, processor, display screen and temperature adjustment knob are all electrically connected.
[0004] In the existing technology, CN219117330U effectively solves the problem of reducing the service life of the glass liquid channel by using direct electric current heating, avoids the problem of uneven heating of the glass liquid, and greatly improves the yield rate of the carrier glass.
[0005] However, when melting and sampling metal parts through electromagnetic heating, the metal parts are usually located inside the electromagnetic coil, and the electromagnetic coil then generates a high temperature on the metal parts, causing them to melt, thereby achieving sampling of the metal parts. However, during the heating process, if the metal parts melt, there is a possibility that they will drip onto the electromagnetic coil, causing the electromagnetic coil to be contaminated, and in severe cases, the electromagnetic coil to be damaged. Therefore, an electromagnetic induction heating device is needed to solve the above problem. Utility Model Content
[0006] The purpose of the utility model is to provide an electromagnetic induction heating device, which has the advantage of preventing the electromagnetic coil from being contaminated and damaged when heating and melting the metal part, and solves the current problem that when the metal part is melted by the electromagnetic coil, metal liquid drips on the electromagnetic coil and causes damage to the electromagnetic coil.
[0007] To achieve the above object, the present invention provides the following technical solution: an electromagnetic induction heating device, comprising a bottom plate and a shell, wherein an electromagnetic induction coil is movably placed in the shell, a cover is movably inserted into the front of the shell, and further comprising a protective cover;
[0008] The protective cover is movably inserted into the shell;
[0009] The bottom of the protective cover passes through the electromagnetic induction coil.
[0010] When using an electromagnetic induction heating device in the present technical solution, a cover plate embedded with an electromagnetic induction coil is clamped on the front of the shell through a limit block. At this time, the electromagnetic induction coil enters the inner side of the shell, and the protective cover is inserted from the top of the shell, and the bottom end of the protective cover passes through the electromagnetic induction coil. At this time, the material receiving trough can be placed directly in the placement trough, and the metal part is passed through the inside of the protective cover, and the electromagnetic induction coil is started, so that the metal part is heated by the electromagnetic induction coil. After the metal part melts, the molten liquid falls into the material receiving trough, and the operator performs sampling operation. After the metal part melts, due to the setting of the protective cover, the metal liquid is prevented from contacting the electromagnetic induction coil, thereby achieving the purpose of protecting the electromagnetic induction coil.
[0011] Preferably, columns are fixedly installed on both sides of the front end of the bottom of the shell, and limit blocks are fixedly installed in a cross array on the front end of the outer wall of the shell.
[0012] By fixing columns on both sides of the front end of the bottom of the shell, the shell and the base plate can be fixedly connected through the columns. At the same time, limit blocks are fixedly installed in a cross array on the front end of the outer wall of the shell, so that the cover plate can be clamped by the limit blocks.
[0013] Preferably, the bottom of the column is fixedly connected to the front end of the upper surface of the base plate, and a placement groove is provided at the rear end of the upper surface of the base plate.
[0014] The shell is fixedly connected to the bottom of the column and the front end of the upper surface of the bottom plate. A placement groove is opened at the rear end of the upper surface of the bottom plate, so that a material receiving trough can be placed in the placement groove to collect the metal liquid.
[0015] Preferably, a material receiving trough is movably placed in the placement trough, and the material receiving trough is located directly below the protective cover.
[0016] By locating the receiving chute directly below the protective cover, the melted metal parts can fall directly into the receiving chute and be collected by the operator.
[0017] Preferably, the front end of the electromagnetic induction coil passes through the cover plate, and the cover plate is clamped on the front side of the shell through a limiting block.
[0018] By passing the front end of the electromagnetic induction coil through the cover plate, the electromagnetic induction coil and the cover plate are fixedly connected, and the cover plate is clamped on the front side of the shell through the limit block, so that after the cover plate is installed, the position of the electromagnetic induction coil in the shell can be fixed.
[0019] Preferably, the protective sleeve and the shell are both designed with ceramic materials, and the longitudinal section of the protective sleeve adopts a T-shaped structure design.
[0020] By designing the protective sleeve and the shell with ceramic materials, the protective sleeve and the shell can obtain better high temperature resistance. At the same time, the longitudinal section of the protective sleeve adopts a T-shaped structure design, so that the protective sleeve can be positioned and inserted inside the electromagnetic induction coil.
[0021] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0022] The utility model provides a protective cover and movably inserts the protective cover into the shell. At the same time, the bottom of the protective cover passes through the electromagnetic induction coil. Then, when in use, the cover plate embedded with the electromagnetic induction coil is clamped on the front of the shell through the limit block. At this time, the electromagnetic induction coil enters the inner side of the shell, and the protective cover is inserted from the top of the shell, and the bottom end of the protective cover passes through the electromagnetic induction coil. At this time, the material receiving trough can be directly placed in the placement trough, and the metal part is passed through the inside of the protective cover, and the electromagnetic induction coil is started, so that the metal part is heated by the electromagnetic induction coil. After the metal part melts, the molten liquid falls into the material receiving trough, and the operator performs sampling operation. After the metal part melts, due to the provision of the protective cover, the metal liquid is prevented from contacting the electromagnetic induction coil, thereby achieving the purpose of protecting the electromagnetic induction coil and achieving the effect of preventing the electromagnetic coil from being contaminated and damaged when the metal part is heated and melted. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0024] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;
[0025] Figure 3 For the utility model Figure 2 Schematic diagram of the structure at the enlarged part;
[0026] Figure 4 This is a schematic diagram of the shell connection structure of the present utility model.
[0027] In the figure: 1. Base plate; 2. Column; 3. Electromagnetic induction coil; 4. Cover plate; 5. Limit block; 6. Shell; 7. Protective cover; 8. Material receiving trough; 9. Placement trough. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] Example
[0030] like Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, the present invention provides an embodiment: an electromagnetic induction heating device, comprising a base plate 1 and a shell 6, an electromagnetic induction coil 3 movably placed in the shell 6, a cover plate 4 movably inserted into the front of the shell 6, and a protective cover 7;
[0031] Specifically,
[0032] The protective cover 7 is movably inserted into the housing 6;
[0033] The bottom of the protective cover 7 passes through the electromagnetic induction coil 3 .
[0034] By setting a protective sleeve 7 and movably inserting the protective sleeve 7 into the shell 6, at the same time, the bottom of the protective sleeve 7 passes through the electromagnetic induction coil 3, and then when in use, the cover plate 4 embedded with the electromagnetic induction coil 3 is clamped on the front of the shell 6 through the limit block 5. At this time, the electromagnetic induction coil 3 enters the inner side of the shell 6, and the protective sleeve 7 is inserted from the top of the shell 6, and the bottom end of the protective sleeve 7 passes through the electromagnetic induction coil 3. At this time, the material receiving trough 8 can be directly placed in the placement slot 9, and the metal part passes through the inner side of the protective sleeve 7, and the electromagnetic induction coil 3 is started, so that the metal part is heated by the electromagnetic induction coil 3, and after the metal part melts, the molten liquid falls into the material receiving trough 8, and the operator performs sampling operation. After the metal part melts, due to the setting of the protective sleeve 7, the metal liquid is prevented from contacting the electromagnetic induction coil 3, thereby achieving the purpose of protecting the electromagnetic induction coil 3 and achieving the effect of preventing the electromagnetic coil from being contaminated and damaged when the metal part is heated and melted.
[0035] Furthermore, columns 2 are fixedly installed on both sides of the front end of the bottom of the shell 6, and limit blocks 5 are fixedly installed on the front end of the outer wall of the shell 6 in a cross array.
[0036] By fixing the columns 2 on both sides of the front end of the bottom of the shell 6, the shell 6 can be fixedly connected to the base plate 1 through the columns 2. At the same time, the front end of the outer wall of the shell 6 is fixedly installed with limit blocks 5 in a cross array, so that the cover plate 4 can be clamped by the limit blocks 5.
[0037] Furthermore, the bottom of the column 2 is fixedly connected to the front end of the upper surface of the base plate 1 , and a placement groove 9 is provided at the rear end of the upper surface of the base plate 1 .
[0038] By fixing the bottom of the column 2 to the front end of the upper surface of the base plate 1, the shell 6 is fixedly connected to the base plate 1. A placement groove 9 is opened at the rear end of the upper surface of the base plate 1, so that the receiving trough 8 can be placed in the placement groove 9 to collect the metal liquid.
[0039] Furthermore, a material receiving trough 8 is movably placed in the placement groove 9 , and the material receiving trough 8 is located directly below the protective sleeve 7 .
[0040] By locating the receiving trough 8 directly below the protective cover 7 , the metal parts can fall directly into the receiving trough 8 after being melted, so that the operator can collect them.
[0041] Furthermore, the front end of the electromagnetic induction coil 3 passes through the cover plate 4 , and the cover plate 4 is clamped on the front face of the housing 6 through the limiting block 5 .
[0042] By passing the front end of the electromagnetic induction coil 3 through the cover plate 4, the electromagnetic induction coil 3 is fixedly connected to the cover plate 4, and the cover plate 4 is clamped on the front side of the shell 6 through the limit block 5, so that after the cover plate 4 is installed, the position of the electromagnetic induction coil 3 in the shell 6 can be fixed.
[0043] Furthermore, the protective sleeve 7 and the housing 6 are both made of ceramic material, and the longitudinal section of the protective sleeve 7 adopts a T-shaped structure design.
[0044] By designing the protective sleeve 7 and the shell 6 with ceramic materials, the protective sleeve 7 and the shell 6 can obtain better high temperature resistance. At the same time, the longitudinal cross-section of the protective sleeve 7 adopts a T-shaped structure design, so that the protective sleeve 7 can be positioned and inserted inside the electromagnetic induction coil 3.
[0045] When the present invention is used, the cover plate 4 embedded with the electromagnetic induction coil 3 is clamped on the front of the shell 6 through the limit block 5. At this time, the electromagnetic induction coil 3 enters the inner side of the shell 6, and the protective cover 7 is inserted from the top of the shell 6, and the bottom end of the protective cover 7 passes through the electromagnetic induction coil 3. At this time, the material receiving trough 8 can be directly placed in the placement groove 9, and the metal piece passes through the inner side of the protective cover 7, and the electromagnetic induction coil 3 is started, so that the metal piece is heated by the electromagnetic induction coil 3. After the metal piece melts, the molten liquid falls into the material receiving trough 8, and the operator performs sampling operation. After the metal piece melts, due to the setting of the protective cover 7, the metal liquid is prevented from contacting the electromagnetic induction coil 3, thereby achieving the purpose of protecting the electromagnetic induction coil 3.
[0046] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. An electromagnetic induction heating device, comprising a base plate (1) and a shell (6), wherein an electromagnetic induction coil (3) is movably placed in the shell (6), and a cover plate (4) is movably inserted into the front of the shell (6), characterized in that: Also includes: A protective sleeve (7) is movably inserted into the housing (6); The bottom of the protective sleeve (7) passes through the electromagnetic induction coil (3).
2. The electromagnetic induction heating device according to claim 1, characterized in that: The front end of the bottom of the shell (6) is fixedly mounted with columns (2) on both sides, and the front end of the outer wall of the shell (6) is fixedly mounted with limit blocks (5) in a cross array.
3. The electromagnetic induction heating device according to claim 2, characterized in that: The bottom of the upright column (2) is fixedly connected to the front end of the upper surface of the base plate (1), and a placement groove (9) is provided at the rear end of the upper surface of the base plate (1).
4. The electromagnetic induction heating device according to claim 3, characterized in that: A material receiving trough (8) is movably placed in the placement trough (9), and the material receiving trough (8) is located directly below the protective cover (7).
5. The electromagnetic induction heating device according to claim 1, characterized in that: The front end of the electromagnetic induction coil (3) passes through the cover plate (4), and the cover plate (4) is clamped on the front face of the housing (6) via a limiting block (5).
6. The electromagnetic induction heating device according to claim 1, characterized in that: The protective sleeve (7) and the housing (6) are both made of ceramic material, and the longitudinal section of the protective sleeve (7) adopts a T-shaped structural design.
Citation Information
Patent Citations
Device for electromagnetic induction heating of molten glass channel
CN219117330U