Puffing device for feed processing
The feed processing device integrates puffing, cooling, turning, discharging and cutting modules, which solves the problems of uneven cooling and poor process coordination, and achieves uniform cooling and efficient production.
Patent Information
- Application Number
- CN202423007856.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-12-06
AI Technical Summary
The existing puffing device has uneven cooling during the cooling process, which causes the puffed feed to stick together, affecting the shape and structure of the product. In addition, the coordination and continuity of each process are poor, resulting in low production efficiency.
It integrates puffing, cooling, turning, discharging and cutting functional modules. Uniform cooling is achieved through the turning mechanism. The lifting seat controls the turning mechanism to make way, and the pushing mechanism pushes the cooled feed into the cutting box for cutting, forming a complete production process.
It achieves uniform cooling, avoids deformation or adhesion of extruded feed, improves production efficiency, simplifies operation steps and reduces downtime.
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Figure CN223415640U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of feed processing, and particularly relates to a puffing device for feed processing. BACKGROUND
[0002] In the patent application with the application number 202321171632.5, a feed puffing device is proposed. The presence of the cutting mechanism makes the size of the cut puffing feed more uniform, and the cutting mechanism does not touch the puffing feed except for the gate part, thereby avoiding the breakage of the puffing feed due to touching.
[0003] At present, in order to make the puffing feed extruded by the puffing machine quickly shape, the puffing feed is usually cooled. However, in the prior art, uneven cooling during the cooling process can easily cause the puffing feed to stick together, thereby affecting the shape and structure of the product. Moreover, the coordination and continuity between the existing puffing device and each process are poor, thereby resulting in low production efficiency. UTILITY MODEL CONTENTS
[0004] Based on the above technical problems, the utility model provides a puffing device for feed processing. The device integrates multiple function modules such as puffing, cooling, turning, discharging, and cutting, thereby forming a complete production process, simplifying the operation steps, improving the production efficiency, and ensuring uniform cooling, thereby improving the product quality.
[0005] The specific technical scheme is as follows:
[0006] A puffing device for feed processing includes a puffing machine, a box body, a refrigerating machine, a lifting seat, a turning mechanism, a cutting box, a pushing mechanism, and an automatic cutting device. A guide plate is arranged at the discharge port of the puffing machine. The box body is a hollow cavity, and the guide plate is opposite to the feed inlet position at the top of the box body. The output end of the refrigerating machine is in communication with the box body. The lifting seat is arranged at the top of the box body. The turning mechanism is fixed on the lifting seat, and the working end of the turning mechanism is embedded in the box body. The cutting box is arranged at the bottom of the box body, and the cutting box is in communication with the box body through an automatic discharging mechanism. The pushing mechanism is arranged on one side of the box body, and the pushing mechanism is opposite to the automatic discharging mechanism. The automatic cutting device is arranged in the cutting box.
[0007] In addition, the puffing device for feed processing provided in the above technical scheme can also have the following additional technical features:
[0008] In the above technical scheme, the lifting seat includes a support seat, a first hydraulic cylinder, a moving seat, a guide groove, and a guide block. The support seat is fixed at the top of the box body. The first hydraulic cylinder is fixed at the top of the support seat. The moving seat is connected to the telescopic end of the first hydraulic cylinder. The guide groove is arranged on one side of the support seat. The guide block is connected to one side of the moving seat, and the guide block is embedded in the guide groove.
[0009] In the above technical solution, the flipping mechanism includes: a first motor, a rotating shaft and a flipping plate; the first motor is fixed on the movable seat; the rotating shaft is connected to the output shaft of the first motor, and the rotating shaft is embedded in the box body; the flipping plate is connected to the rotating shaft, and the bottom of the flipping plate is in contact with the bottom wall of the box body.
[0010] In the above technical solution, the automatic discharging mechanism includes: a discharge port, a cover plate and a second hydraulic cylinder; the discharge port is arranged at the bottom of the box body; the cover plate is rotatably connected to the bottom of the box body; the second hydraulic cylinder is rotatably connected to the outer wall of the cutting box, and the telescopic end of the second hydraulic cylinder is rotatably connected to the cover plate.
[0011] In the above technical solution, the pushing mechanism includes: a moving box, a second motor, a screw, a moving block and a pushing plate; the moving box is arranged on one side of the box body, and the box body and the moving box are connected through a moving groove; the second motor is fixed on one side of the moving box; the screw is connected to the output shaft of the second motor, and the two ends of the screw are respectively rotatably connected to the two sides of the moving box; the moving block is penetrated by a threaded hole, and the threaded hole is sleeved on the outside of the screw; the pushing plate is connected to the moving block, at least part of the pushing plate is embedded in the moving groove, and the pushing plate is opposite to the discharge port.
[0012] In the above technical solution, the automatic cutting device includes: a bracket, a third hydraulic cylinder, a movable plate, a fourth hydraulic cylinder and a cutting knife; the bracket is arranged in a cutting box; the third hydraulic cylinder is fixed on one side of the cutting box; the movable plate is connected to the telescopic end of the third hydraulic cylinder, and the movable plate is embedded in the cutting box; the fourth hydraulic cylinder is fixed on the bracket; the cutting knife is connected to the telescopic end of the fourth hydraulic cylinder, and the cutting knife is positioned opposite to the movable plate.
[0013] The above technical solution further includes: two shielding bars; the two shielding bars are respectively arranged on the upper and lower sides of the movable groove, and the shielding bars are elastic bodies.
[0014] Compared with the prior art, the present invention provides a feed processing puffing device with the following beneficial effects:
[0015] 1. The feed extruded by the extruder expands rapidly in the air, and the expanded feed falls into the box, where it cools down quickly to maintain its shape and structure. The extruded feed in the box is turned over by the turning mechanism, which helps the cold air to better contact each extruded feed, avoiding the situation where some areas of the extruded feed are overheated or overcooled due to accumulation, thereby achieving the technical effect of uniform cooling and avoiding deformation or cracks caused by uneven temperature, thereby improving product quality. Continuous turning can also prevent the feed from sticking together due to high temperature.
[0016] 2. After the puffed feed is cooled and shaped, the lifting seat controls the flipping mechanism to move upward, thereby making way for the pushing mechanism to operate and push the cooled puffed feed into the cutting box for cutting.
[0017] 3. The device integrates multiple functional modules such as puffing, cooling, turning, discharging and cutting, thus forming a complete production process, simplifying the operation steps, improving production efficiency, and through the coordination and cooperation between various components, making the entire production process smoother and reducing downtime. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a front view of a feed processing puffing device according to the present utility model;
[0019] Figure 2 This is a schematic diagram of the internal structure of a feed processing puffing device of the present utility model;
[0020] Figure 3 This is a cross-sectional view of a feed processing puffing device according to the present invention;
[0021] Figure 4 This is a side view of a feed processing puffing device according to the present invention;
[0022] Figure 5 for Figure 4 A local enlarged view of point A;
[0023] in, Figures 1 to 5 The corresponding relationship between the reference numerals and component names is as follows:
[0024] 10 extruder, 11 guide plate, 12 box, 13 feed port, 14 refrigerator, 15 support base, 16 first hydraulic cylinder, 17 movable base, 18 guide groove, 19 guide block, 20 first motor, 21 rotating shaft, 22 flip plate, 23 discharge port, 24 cover plate, 25 second hydraulic cylinder, 26 movable box, 27 second motor, 28 screw, 29 movable block, 30 push plate, 31 bracket, 32 third hydraulic cylinder, 33 movable plate, 34 fourth hydraulic cylinder, 35 cutting knife, 36 shielding strip, 37 cutting box. DETAILED DESCRIPTION
[0025] The following is a combination of specific implementation cases and attached Figures 1-5 The present invention will be further described below, but the present invention is not limited to these embodiments.
[0026] The utility model provides a kind of puffing device for feed processing, including: puffing machine 10, box 12, refrigerator 14, lifting seat, turnover mechanism, cutting box 37, pushing mechanism and automatic cutting device;Puffing machine 10 discharge port is equipped with guide plate 11;Box 12 is hollow cavity, and guide plate 11 is opposite with the feed inlet 13 position of the top of box 12;The output of refrigerator 14 is communicated with box 12;Lifting seat is set at the top of box 12;Turnover mechanism is fixed on lifting seat, and the operating end of turnover mechanism is embedded in box 12;Cutting box 37 is set at the bottom of box 12, and cutting box 37 is communicated with box 12 by automatic discharge mechanism;Pushing mechanism is set at the side of box 12, and pushing mechanism is opposite with automatic discharge mechanism position;Automatic cutting device is set in cutting box 37.
[0027] With the above structure, the feed extruded by puffing machine 10 is rapidly puffed in the air, and the puffed feed falls into the box 12, so that it is rapidly cooled to maintain its shape and structure. The puffed feed in the box 12 is turned over by the turnover mechanism, which helps the cold air to better contact each puffed feed, avoiding the overheating or overcooling of some areas of the puffed feed due to accumulation, thereby achieving the technical effect of uniform cooling and avoiding deformation or cracking due to uneven temperature, thereby improving product quality. Continuous turning can prevent the puffed feed from sticking together due to high temperature. After the cooling and shaping of the puffed feed are completed, the lifting seat controls the turnover mechanism to move upward, thereby providing space for the pushing mechanism to operate, so that the pushing mechanism can push the cooled puffed feed into the cutting box 37 for cutting.
[0028] Specifically, the device integrates multiple functional modules such as puffing, cooling, turning, discharging and cutting, thereby forming a complete production process, simplifying the operation steps and improving the production efficiency. Through the coordination between the components, the entire production process is smoother, and the downtime is reduced.
[0029] Specifically, a temperature sensor is arranged in the box 12 to monitor the temperature inside the box 12.
[0030] In the embodiment of the utility model, the lifting seat comprises: a support seat 15, a first hydraulic cylinder 16, a moving seat 17, a guide groove 18 and a guide block 19; the support seat 15 is fixed on the top of the box 12; the first hydraulic cylinder 16 is fixed on the top of the support seat 15; the moving seat 17 is connected with the telescopic end of the first hydraulic cylinder 16; the guide groove 18 is arranged on one side of the support seat 15; the guide block 19 is connected with one side of the moving seat 17, and the guide block 19 is embedded in the guide groove 18.
[0031] When the cooling operation of the expanded feed is completed, the first hydraulic cylinder 16 controls the up-down movement of the moving seat 17, thereby controlling the upward movement of the turnover mechanism, so that the turnover mechanism exits the movement range of the pushing mechanism, so that the pushing mechanism pushes the expanded feed into the cutting box 37 for the next process.
[0032] Specifically, when the first hydraulic cylinder 16 controls the movement of the moving seat 17, the guide block 19 moves along the guide groove 18, thereby improving the stability of the movement of the moving seat 17.
[0033] In the embodiment of the utility model, the turnover mechanism includes: first motor 20, shaft 21 and turnover plate 22, first motor 20 is fixed on moving seat 17, shaft 21 is connected with the output shaft of first motor 20, and shaft 21 is embedded in box 12, turnover plate 22 is connected with shaft 21, and the bottom of turnover plate 22 is attached with the bottom wall of box 12.
[0034] The first motor 20 drives the shaft 21 to rotate, thereby driving the turnover plate 22 to rotate, and the expanded feed is turned over to avoid the expanded feed from sticking together, and the uniformity of cooling can also be ensured.
[0035] Specifically, the turnover plate 22 is an elastic body, thereby avoiding the turnover plate 22 from breaking the expanded feed when turning over the expanded feed at a constant speed.
[0036] Specifically, the first motor 20 is a conventional type of speed reducer, thereby avoiding the speed being too fast to cause the expanded feed to be broken.
[0037] In the embodiment of the utility model, the automatic discharge mechanism includes: discharge port 23, cover plate 24 and second hydraulic cylinder 25, discharge port 23 is arranged at the bottom of box 12, cover plate 24 is rotatably connected with the bottom of box 12, second hydraulic cylinder 25 is rotatably connected with the outer wall of cutting box 37, and the telescopic end of second hydraulic cylinder 25 is rotatably connected with cover plate 24.
[0038] When the cooling operation of the expanded feed is completed, the second hydraulic cylinder 25 is telescopic, drives the cover plate 24 to open, so that the expanded feed in the box 12 falls into the cutting box 37.
[0039] In an embodiment of the present utility model, the pushing mechanism includes: a moving box 26, a second motor 27, a lead screw 28, a moving block 29 and a pushing plate 30; the moving box 26 is arranged on one side of the box body 12, and the box body 12 is connected to the moving box 26 through a moving groove; the second motor 27 is fixed on one side of the moving box 26; the lead screw 28 is connected to the output shaft of the second motor 27, and the two ends of the lead screw 28 are respectively rotatably connected to the two sides of the moving box 26; the moving block 29 is penetrated by a threaded hole, and the threaded hole is sleeved on the outside of the lead screw 28; the pushing plate 30 is connected to the moving block 29, at least part of the pushing plate 30 is embedded in the moving groove, and the pushing plate 30 is opposite to the discharge port 23.
[0040] The second motor 27 controls the rotation of the lead screw 28, so that the moving block 29 and the push plate 30 move along the lead screw 28, so that the push plate 30 drives the puffed feed inside the box body 12 to move to the discharge port 23, so that the puffed feed inside the box body 12 enters the cutting box 37 for the next step.
[0041] In an embodiment of the present utility model, the automatic cutting device includes: a bracket 31, a third hydraulic cylinder 32, a movable plate 33, a fourth hydraulic cylinder 34 and a cutting knife 35; the bracket 31 is arranged in a cutting box 37; the third hydraulic cylinder 32 is fixed to one side of the cutting box 37; the movable plate 33 is connected to the telescopic end of the third hydraulic cylinder 32, and the movable plate 33 is embedded in the cutting box 37; the fourth hydraulic cylinder 34 is fixed on the bracket 31; the cutting knife 35 is connected to the telescopic end of the fourth hydraulic cylinder 34, and the cutting knife 35 is opposite to the position of the movable plate 33.
[0042] When the puffed feed falls into the cutting box 37, the cutting knife 35 is in contact with the bottom wall of the cutting box 37, so that the puffed feed is located between the movable plate 33 and the cutting knife 35. When the puffed feed completely falls into the cutting box 37, the third hydraulic cylinder 32 and the fourth hydraulic cylinder 34 cooperate to achieve the third hydraulic cylinder 32 controlling the movable plate 33 to propel the puffed feed at a uniform speed while the fourth hydraulic cylinder 34 controls the cutting knife 35 to cut the puffed feed at a uniform speed.
[0043] Specifically, an outlet is provided on one side of the cutting box 37.
[0044] Specifically, after the puffed feed is cut, the third hydraulic cylinder 32 continues to push the puffed feed to move, thereby pushing the puffed feed out of the outlet, thereby making it easier for the staff to recycle the puffed feed after cutting and forming.
[0045] In an embodiment of the present invention, the present invention further comprises: two shielding bars 36 ; the two shielding bars 36 are respectively arranged at the upper and lower sides of the movable groove, and the shielding bars 36 are elastic bodies.
[0046] By providing two shielding strips 36 and making the shielding strips 36 be elastic, the movable groove is shielded while the movement of the push plate 30 is not affected, thereby preventing the puffed feed from entering the movable box 26.
[0047] Implementation: The feed extruded by the extruder 10 rapidly expands in the air and falls into the box 12, where it cools rapidly, maintaining its shape and structure. A turning mechanism turns the extruded feed within the box 12, helping the cold air reach each individual extruded feed. This prevents overheating or overcooling of certain areas of the feed due to accumulation, thereby achieving uniform cooling and avoiding deformation or cracking caused by uneven temperatures, thereby improving product quality. Continuous turning prevents the feed from sticking together due to high temperatures. Once the extruded feed has cooled and shaped, the lifting seat controls the turning mechanism to move upward, making way for the pushing mechanism, which then operates to push the cooled extruded feed into the cutting box 37 for cutting. This device integrates multiple functional modules, including extrusion, cooling, turning, discharging, and cutting, to form a complete production process. This simplifies operational steps and improves production efficiency. The coordinated cooperation between various components streamlines the entire production process and reduces downtime.
[0048] In the description of the present invention, the term "plurality" refers to two or more than two. Unless otherwise expressly defined, the terms "upper" and "lower" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are intended only to facilitate the description of the present invention and simplify the description, and do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present invention. The terms "connect," "install," and "fix" should be understood in a broad sense. For example, "connection" can mean a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0049] In the description of this utility model, the terms "one embodiment," "some embodiments," "specific embodiments," etc., mean that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the utility model. In this utility model, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0050] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A puffing device for feed processing, characterized in that: include: An extruder, wherein a guide plate is provided at the discharge port of the extruder; The box body is a hollow cavity, and the guide plate is opposite to the feed port at the top of the box body; A refrigerator, wherein an output end of the refrigerator is connected to the box; A lifting seat, the lifting seat being arranged on the top of the box; A flipping mechanism, wherein the flipping mechanism is fixed on the lifting seat, and an operating end of the flipping mechanism is embedded in the box; A cutting box, which is arranged at the bottom of the box body and is connected to the box body through an automatic discharging mechanism; A pushing mechanism, which is arranged on one side of the box body and is opposite to the automatic discharging mechanism; An automatic cutting device is provided in the cutting box.
2. A feed processing puffing device according to claim 1, characterized in that: The lifting seat includes: A support base, the support base being fixed on the top of the box; a first hydraulic cylinder, the first hydraulic cylinder being fixed on the top of the support base; a movable seat connected to the telescopic end of the first hydraulic cylinder; A guide groove, the guide groove being arranged on one side of the support seat; A guide block is connected to one side of the movable seat and is embedded in the guide groove.
3. A feed processing puffing device according to claim 2, characterized in that: The turning mechanism comprises: a first motor, wherein the first motor is fixed on the moving base; a rotating shaft connected to the output shaft of the first motor and embedded in the housing; A flip plate is connected to the rotating shaft, and the bottom of the flip plate is in contact with the bottom wall of the box.
4. A feed processing puffing device according to claim 3, characterized in that: The automatic discharging mechanism comprises: A feeding port, the feeding port being arranged at the bottom of the box body; a cover plate, the cover plate being rotatably connected to the bottom of the box body; A second hydraulic cylinder is rotatably connected to the outer wall of the cutting box, and a telescopic end of the second hydraulic cylinder is rotatably connected to the cover plate.
5. A puffing device for feed processing according to claim 4, characterized in that: The pushing mechanism comprises: A moving box, the moving box being arranged on one side of the box body, and the box body and the moving box being connected through a moving slot; a second motor, the second motor being fixed to one side of the moving box; A lead screw, the lead screw being connected to the output shaft of the second motor, and the two ends of the lead screw being rotatably connected to the two sides of the moving box respectively; A moving block, wherein the moving block is provided with a threaded hole, and the threaded hole is sleeved on the outside of the lead screw; A push plate is connected to the moving block, at least a portion of the push plate is embedded in the moving groove, and the push plate is opposite to the discharge port.
6. A puffing device for feed processing according to claim 5, characterized in that: The automatic cutting device comprises: a bracket, the bracket being disposed in the cutting box; a third hydraulic cylinder, the third hydraulic cylinder being fixed to one side of the cutting box; a movable plate connected to the telescopic end of the third hydraulic cylinder and embedded in the cutting box; a fourth hydraulic cylinder, wherein the fourth hydraulic cylinder is fixed on the bracket; A cutting knife is connected to the telescopic end of the fourth hydraulic cylinder, and the cutting knife is opposite to the position of the movable plate.
7. A feed processing puffing device according to claim 6, characterized in that: Also includes: Two shielding bars are respectively arranged on the upper and lower sides of the movable groove, and the shielding bars are elastic bodies.
Citation Information
Patent Citations
Feed puffing device
CN219813159U