Sour soup supernatant extraction device

By introducing a vibration component and a liquid level detector into the sour soup supernatant extraction device, the problems of sediment being sucked out with the liquid and filter pore clogging were solved, efficient and stable supernatant extraction was achieved, and the utilization efficiency of the device and product quality were improved.

CN223416899UActive Publication Date: 2025-10-10GUIZHOU QIANLI MIAOJIANG AGRI DEV CO LTD
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Patent Information

Application Number
CN202422931151.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-10
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

The existing sour soup supernatant extraction device easily sucks out the bottom sediment along with the sour soup supernatant during the extraction process, affecting the quality of the supernatant, and the filter holes are easily clogged by solid particles and impurities, resulting in a large maintenance workload and low efficiency.

Method used

A device consisting of a sedimentation tank, a filtration structure and a vibration assembly was designed. The driving motor drives the rotating shaft and incomplete gear to achieve vibration of the filtration structure to prevent clogging of the filter holes. The liquid level detector controls the opening and closing of the extraction tube to ensure efficient extraction of the supernatant.

Benefits of technology

It effectively prevents the filter holes from being blocked by solid particles or impurities, reduces maintenance workload, improves extraction efficiency, and ensures the quality of the sour soup supernatant.

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Abstract

The utility model discloses a sour soup supernatant extraction device which comprises a precipitation tank, a liquid level detector is arranged on one side of the rear portion of the top of the precipitation tank, sliding grooves are formed in the two sides of the top of the precipitation tank respectively, rack grooves are formed in the sides, away from each other, of the two sliding grooves respectively, and a filtering structure is arranged on the top side of the interior of the precipitation tank. The two vibration assemblies are arranged on the two sides of the top of the sedimentation tank correspondingly, each vibration assembly comprises a driving structure and an abutting structure, and the abutting structures are arranged on the bottom sides of the interiors of the sliding grooves. The driving motor drives the rotating shaft to rotate, the rotating shaft drives the incomplete gear to rotate, the incomplete gear is in meshed connection with the rack to drive the rack to move upwards, when teeth of the incomplete gear do not exist, the filtering structure moves downwards under the limitation of the sliding groove under the influence of the gravity of the filtering structure, the sliding block extrudes the abutting plate, and therefore the filtering effect is achieved. The abutting plate further extrudes the telescopic rod and the telescopic spring, the telescopic spring reciprocates after being stressed, and the filtering holes are prevented from being blocked by solid particles or impurities through such reciprocating motion.
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Description

Technical Field

[0001] The utility model relates to the technical field of extraction devices, in particular to a sour soup supernatant extraction device. Background Art

[0002] In the process of processing sour soup, the sour soup needs to be precipitated and physical precipitates need to be removed to obtain the sour soup supernatant. However, in the existing processing method, when extracting the sour soup supernatant from the precipitated sour soup, the sour soup supernatant is usually sucked out by siphoning. When the sour soup supernatant is extracted, the bottom precipitate is easily sucked out together with the sour soup supernatant, and the physical precipitate precipitated at the bottom is affected and re-suspended in the sour soup, which affects the quality of the sour soup supernatant.

[0003] A sour soup supernatant extraction device with announcement number CN221673652U includes a sedimentation tank and an extraction tank for storing sour soup and sour soup supernatant, wherein the groove is provided in the upper end of the sedimentation tank; a filter assembly, wherein the filter assembly is installed in the sedimentation tank and the extraction tank, and the filter assembly is used to filter the sour soup and the extracted sour soup supernatant; and an extraction assembly, wherein the extraction assembly is fixedly installed in the sedimentation tank and the extraction tank, and the extraction assembly is used to extract the supernatant from the sour soup. When the sour soup is poured into the sedimentation tank, the large precipitates in the sour soup are filtered through the first filter plate, thereby avoiding clogging of the extraction tube by suction when the sour soup supernatant is extracted. When the sour soup supernatant is extracted, the liquid level of the sour soup supernatant is detected by a liquid level detector, and the three groups of extraction tubes are opened in sequence through three groups of solenoid valves, and a small pump extracts the sour soup supernatant through the extraction tube. In addition, the existing extraction device also has the following disadvantages during use:

[0004] (1) The existing extraction device is unable to vibrate the first filter plate. Solid particles and impurities in the sour soup may clog the filter holes when passing through the first filter plate. Especially when used continuously for a long time or when processing high-concentration sour soup, it may be necessary to stop the operation more frequently to manually clean the filter plate, which not only increases the maintenance workload of the staff, but also reduces the extraction efficiency.

[0005] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as an admission or any form of suggestion that the information constitutes the prior art already known to those skilled in the art. Utility Model Content

[0006] The technical problem to be solved by the utility model is to overcome the above technical defects and provide a sour soup supernatant extraction device.

[0007] In order to solve the above problems, the technical solution of the present utility model includes:

[0008] A sedimentation tank, wherein a control panel is fixedly connected to the front side of the sedimentation tank, a liquid level detector is provided on one side of the top rear portion of the sedimentation tank, sliding grooves are provided on both sides of the top of the sedimentation tank, and rack grooves are provided on the separated sides of the two sliding grooves;

[0009] A filtering structure is provided on the top side of the sedimentation tank. The filtering structure includes a frame, a sliding block, a handle, and a rack. Sliding blocks are fixedly connected to both sides of the frame. A handle is provided on the top of each of the two sliding blocks. Racks are fixedly connected to the centers of the two sliding blocks on opposite sides.

[0010] Vibration components, there are two groups of vibration components, the two groups of vibration components are respectively arranged on both sides of the top of the sedimentation tank, each group of vibration components includes a driving structure and an abutment structure, and the abutment structure is arranged on the inner bottom side of the sliding groove.

[0011] Furthermore, a plurality of equidistant filter holes are provided on the inner bottom side of the frame body, the two sliding blocks are respectively adapted to be connected with the sliding grooves, and the two racks are respectively adapted to be connected with the rack grooves.

[0012] Furthermore, the abutment structure includes a telescopic rod, an abutment plate and a rubber pad. Several equidistant telescopic rods are provided at the bottom of the abutment plate. One end of the several telescopic rods is fixedly connected to the inner wall of the sliding groove, and the other end is fixedly connected to the abutment plate. A rubber pad is provided on the top of the abutment plate.

[0013] Furthermore, a plurality of equally spaced extraction pipes are provided at the bottom of the side of the filtration structure away from the liquid level detector, and a plurality of the extraction pipes are inclined and gradually shortened from back to front. A longitudinal liquid collecting pipe is connected to one end of the extraction pipe away from the liquid level detector, a delivery pipe is connected to the center of the side of the liquid collecting pipe away from the liquid level detector, and a small pump is connected to one end of the delivery pipe away from the liquid collecting pipe through the sedimentation tank.

[0014] Furthermore, the driving structure includes an incomplete gear, a rotating shaft and a driving motor, one end of the rotating shaft is fixedly connected to the incomplete gear, and the other end is fixedly connected to the driving motor, the side of the driving motor close to the rack is fixedly connected to the sedimentation tank, and the incomplete gear is meshed with the rack.

[0015] Furthermore, the outer walls of the plurality of telescopic rods are respectively sleeved with telescopic springs, and the top of the rubber pad abuts against the bottom of the sliding block.

[0016] The advantages of this utility model compared with the existing technology are:

[0017] 1. The utility model provides a sour soup supernatant extraction device, which drives the rotating shaft to rotate by a driving motor, and the rotating rotating shaft drives the incomplete gear to rotate, and the incomplete gear is meshed with the rack to drive the rack to move upward. When the teeth of the incomplete gear are gone, the filtering structure moves downward under the influence of its own gravity under the limit of the sliding groove, and then squeezes the abutment plate through the sliding block, and the abutment plate further squeezes the telescopic rod and the telescopic spring. Since the telescopic spring is an energy storage element and cannot consume energy quickly, it will reciprocate after being stressed and it is difficult to return to the static equilibrium position, thereby further increasing the vibration effect. Such reciprocating motion effectively prevents the filter hole from being blocked by solid particles or impurities, which not only reduces the workload of maintenance personnel but also increases the extraction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional diagram of the present utility model.

[0019] Figure 2 It is a side sectional schematic diagram of the present utility model.

[0020] Figure 3 yes Figure 1 A three-dimensional enlarged schematic diagram of the filter structure.

[0021] Figure 4 yes Figure 1 Enlarged view of point A in the middle.

[0022] Figure 5 yes Figure 2 Enlarged view of point B in the middle.

[0023] As shown in the figure: 1. Sedimentation tank; 2. Control panel; 3. Sliding groove; 4. Rack groove; 5. Liquid level detector; 6. Filter structure; 601. Frame; 602. Sliding block; 603. Handle; 604. Rack; 605. Filter hole; 7. Driving structure; 701. Incomplete gear; 702. Rotating shaft; 703. Driving motor; 8. Abutment structure; 801. Telescopic rod; 802. Abutment plate; 803. Rubber pad; 804. Telescopic spring; 9. Liquid collecting pipe; 10. Delivery pipe; 11. Extraction pipe. DETAILED DESCRIPTION

[0024] Exemplary embodiments will be described in detail herein, examples of which are illustrated in the accompanying drawings. In the following description, when referring to the drawings, identical numerals in different figures represent identical or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments are not intended to represent all embodiments consistent with the present disclosure. Rather, they are merely examples of devices consistent with certain aspects of the present disclosure, as detailed in the appended claims.

[0025] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0026] Example 1:

[0027] like Figures 1 to 5 As shown, this embodiment proposes a sour soup supernatant extraction device, including a sedimentation tank 1, a filtering structure 6 and a vibration component. The front side of the sedimentation tank 1 is fixedly connected to a control panel 2, and a liquid level detector 5 is provided on one side of the top rear part of the sedimentation tank 1. Sliding grooves 3 are respectively provided on both sides of the top of the sedimentation tank 1, and rack grooves 4 are respectively provided on the separated sides of the two sliding grooves 3. The filtering structure 6 is provided on the internal top side of the sedimentation tank 1. There are two groups of vibration components, and the two groups of vibration components are respectively provided on both sides of the top of the sedimentation tank 1. Each group of vibration components includes a driving structure 7 and an abutment structure 8, and the abutment structure 8 is provided on the internal bottom side of the sliding groove 3.

[0028] Example 2:

[0029] The scheme in Example 1 is further introduced below in combination with the specific working method, as described below for details: a plurality of equally spaced extraction pipes 11 are provided at the bottom of the side of the filter structure 6 away from the liquid level detector 5, and the plurality of extraction pipes 11 are inclined, and electromagnetic switch valves are respectively provided on the tops of the plurality of extraction pipes 11, and the plurality of extraction pipes 11 are gradually shortened from back to front. A longitudinal liquid collecting pipe 9 is connected to the end of the plurality of extraction pipes 11 away from the liquid level detector 5, and a delivery pipe 10 is connected to the center of the side of the liquid collecting pipe 9 away from the liquid level detector 5. A small pump is inserted into the end of the delivery pipe 10 away from the liquid collecting pipe 9 through the sedimentation tank 1 (which belongs to the existing technology and will not be described here), the liquid level detector 5 is electrically connected to the control panel 2, the liquid level detector 5 is electrically connected to the small pump, and the plurality of electromagnetic switch valves are electrically connected to the liquid level detector 5.

[0030] Example 3:

[0031] The scheme in Example 2 is further introduced below in combination with the specific working method, and the details are described below: the filtering structure 6 includes a frame 601, a sliding block 602, a handle 603 and a rack 604, and the sliding blocks 602 are fixedly connected to both sides of the frame 601, and the tops of the two sliding blocks 602 are respectively provided with handles 603, and the centers of the two sliding blocks 602 on the separated sides are respectively fixedly connected with racks 604, and the inner bottom side of the frame 601 is provided with a number of equidistant filtering holes 605, the two sliding blocks 602 are respectively adapted to be connected to the sliding groove 3, and the two racks 604 are respectively adapted to be connected to the rack groove 4.

[0032] Example 4:

[0033] The following is a further introduction to the solution in Example 3 in combination with a specific working method, as described below: The driving structure 7 includes an incomplete gear 701, a rotating shaft 702 and a driving motor 703. One end of the rotating shaft 702 is fixedly connected to the incomplete gear 701, and the other end is fixedly connected to the driving motor 703. The side of the driving motor 703 close to the rack 604 is fixedly connected to the sedimentation tank 1. The incomplete gear 701 is meshed with the rack 604. The abutment structure 8 includes a telescopic rod 801, an abutment plate 802 and a rubber pad 803. The bottom of the abutment plate 802 is provided with several The telescopic rods 801 are spaced apart, and one end of the telescopic rods 801 is fixedly connected to the inner wall of the sliding groove 3, and the other end is fixedly connected to the abutment plate 802. The top of the abutment plate 802 is provided with a rubber pad 803, and the outer walls of the telescopic rods 801 are respectively sleeved with telescopic springs 804. The top of the rubber pad 803 abuts the bottom of the sliding block 602, and the driving motor 703 is electrically connected to the control panel 2. The rubber pad 803 prevents the sliding block 602 from making hard contact with the abutment plate 802 during the falling process, thereby reducing the direct impact of vibration on the sedimentation tank 1 and extending the service life of the equipment.

[0034] For specific use, refer to Figures 1 to 5 As shown, before extracting the sour soup supernatant, the frame 601 is placed into the top side of the sedimentation tank 1 through the handle 603 through the cooperation of the sliding block 602 and the sliding groove 3, so that the top of the rubber pad 803 abuts the bottom of the sliding block 602, and the driving motor 703 is started through the control panel 2. Then, the sour soup is poured into the sedimentation tank 1, and the rotating shaft 702 is driven to rotate by the driving motor 703. The rotating rotating shaft 702 drives the incomplete gear 701 to rotate, and the meshing connection between the incomplete gear 701 and the rack 604 drives the rack 604 to move upward. When the teeth of the incomplete gear 701 are gone, the filtering structure 6 moves downward under the influence of its own gravity under the limit of the sliding groove 3, and then the sliding block 602 squeezes the abutting plate 802, and the abutting plate 802 squeezes The telescopic rod 801 and the telescopic spring 804 are energy storage elements and cannot consume energy quickly. After being stressed, the telescopic spring 804 will reciprocate and it is difficult to return to the static equilibrium position, thereby further increasing the vibration effect and effectively preventing the filter hole 605 from being blocked by solid particles or impurities. After the sour soup in the sedimentation tank 1 is precipitated, the liquid level detector 5 is started through the control panel 2, and the liquid level of the sour soup supernatant is detected by the liquid level detector 5. When the liquid level of the sour soup supernatant reaches a height that can be absorbed by several extraction tubes 11, several electromagnetic switch valves are opened in sequence, and the small pump is turned on through the control panel 2. The small pump absorbs the sour soup supernatant through the extraction tube 11, and the absorbed sour soup supernatant flows into the extraction tank (this belongs to the prior art and will not be described here).

[0035] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

[0037] The above description of the present invention and its embodiments is non-limiting. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by the above, and does not deviate from the purpose of the present invention, without inventive design, a structure and embodiment similar to the technical solution should fall within the scope of protection of the present invention.

Claims

1. A sour soup supernatant extraction device, characterized in that: include: A sedimentation tank (1), wherein a control panel (2) is fixedly connected to the front side of the sedimentation tank (1), a liquid level detector (5) is provided on one side of the top rear portion of the sedimentation tank (1), sliding grooves (3) are respectively provided on both sides of the top of the sedimentation tank (1), and rack grooves (4) are respectively provided on the separated sides of the two sliding grooves (3); A filtering structure (6), the filtering structure (6) being arranged on the inner top side of the sedimentation tank (1), the filtering structure (6) comprising a frame (601), a sliding block (602), a handle (603) and a rack (604), wherein the sliding blocks (602) are fixedly connected to both sides of the frame (601), the tops of the two sliding blocks (602) are respectively provided with a handle (603), and the centers of the two sliding blocks (602) on the sides away from each other are respectively fixedly connected to the rack (604); Vibration components, the number of the vibration components is two groups, the two groups of vibration components are respectively arranged on both sides of the top of the sedimentation tank (1), each group of the vibration components includes a driving structure (7) and an abutment structure (8), and the abutment structure (8) is arranged on the inner bottom side of the sliding groove (3).

2. The sour soup supernatant extraction device according to claim 1, characterized in that: A plurality of equally spaced extraction pipes (11) are provided at the bottom of the side of the filtering structure (6) away from the liquid level detector (5), and the plurality of extraction pipes (11) are inclined and gradually shortened from the back to the front. A longitudinal liquid collecting pipe (9) is plugged into one end of the plurality of extraction pipes (11) away from the liquid level detector (5), and a delivery pipe (10) is plugged into the center of the side of the liquid collecting pipe (9) away from the liquid level detector (5). The end of the delivery pipe (10) away from the liquid collecting pipe (9) passes through the sedimentation tank (1) and is plugged into a small pump.

3. The sour soup supernatant extraction device according to claim 1, characterized in that: The inner bottom side of the frame (601) is provided with a plurality of equidistant filter holes (605), the two sliding blocks (602) are respectively adapted to be connected with the sliding groove (3), and the two racks (604) are respectively adapted to be connected with the rack groove (4).

4. The sour soup supernatant extraction device according to claim 3, characterized in that: The driving structure (7) comprises an incomplete gear (701), a rotating shaft (702) and a driving motor (703); one end of the rotating shaft (702) is fixedly connected to the incomplete gear (701), and the other end is fixedly connected to the driving motor (703); a side of the driving motor (703) close to the rack (604) is fixedly connected to the sedimentation tank (1); and the incomplete gear (701) is meshedly connected to the rack (604).

5. The sour soup supernatant extraction device according to claim 3, characterized in that: The abutment structure (8) comprises a telescopic rod (801), an abutment plate (802) and a rubber pad (803); a plurality of equidistant telescopic rods (801) are provided at the bottom of the abutment plate (802); one end of the plurality of telescopic rods (801) is respectively fixedly connected to the inner wall of the sliding groove (3); and the other end is respectively fixedly connected to the abutment plate (802); and a rubber pad (803) is provided at the top of the abutment plate (802).

6. The sour soup supernatant extraction device according to claim 5, characterized in that: The outer walls of the plurality of telescopic rods (801) are respectively sleeved with telescopic springs (804), and the top of the rubber pad (803) is in contact with the bottom of the sliding block (602).

Citation Information

Patent Citations

  • Sour soup supernatant extraction device

    CN221673652U