Steam treatment system capable of automatically draining water

Through the design of the air cavity and water cavity structure, combined with absorbent cotton, deaerator and inclined plate separation technology, the problems of thermal economy loss and increased energy consumption in the high-pressure heater drain system are solved, the efficient reuse and automated maintenance of steam are achieved, and the replacement of absorbent cotton and filter cleaning are simplified.

CN223417011UActive Publication Date: 2025-10-10FUZHOU XINHAISU BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422520398.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-10-10
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

The existing high-pressure heater drain system has problems of thermal economy loss and increased energy consumption under the step-by-step gravity flow mode, and the water-absorbing sponge needs to be replaced regularly, and the holes inside the filter are not thoroughly cleaned.

Method used

It adopts an air cavity and water cavity structure, uses absorbent cotton to absorb hydrophobicity in water vapor, combines with a deaerator and inclined plate to separate excess water, realizes automatic replacement of absorbent cotton and cleaning of filter screen through squeezing structure and clamping structure, and uses a motor-driven pushing structure to automatically clean the filter residue.

Benefits of technology

It achieves efficient steam reuse, reduces heat loss, has a high degree of automation, reduces operating energy consumption and simplifies maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of food processing, in particular to an automatic dewatering steam treatment system which comprises a processor, the processor comprises an air cavity and a water cavity, the air cavity is connected to the upper side in the processor, the water cavity is connected to the bottom end of the air cavity, the air cavity is communicated with the water cavity, the air cavity comprises an inclined plate, and the inclined plate is connected to the inner side face of the air cavity; water vapor enters the air cavity of the processor through the air inlet pipe, hydrophobic water in the water vapor is adsorbed through the absorbent cotton, then gas is deoxygenized through the deaerator, redundant water in the gas is prevented from entering the air outlet pipe through the inclined plate, the gas is exhausted back into an original machine to be reused, and heat loss is reduced; the filter screen plate connected through a spring moves, filter residues clamped in filter holes in the filter screen plate fall out in the displacement process, so that the effect of cleaning the filter screen is achieved, and the absorbent cotton is clamped through a clamping structure, so that the absorbent cotton is convenient to disassemble and replace.
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Description

TECHNICAL FIELD

[0001] The utility model relates to sewage treatment technical field, concretely is a kind of automatic drainage steam treatment system. BACKGROUND

[0002] The role of the drain device is to discharge the condensate in the heater cylinder in time, and at the same time, steam is not allowed to flow out with the drain, so as to maintain the steam side pressure of the heater and the condensate level. The drain system of the high-pressure heater often adopts a step-by-step self-flowing way. However, in addition to the heat economic loss caused by the displacement of the lower steam extraction, the drain energy will also be devalued, thereby increasing the operating energy consumption. Patent No. 202322046452.0, entitled "High-pressure heater drain system capable of preventing the displacement influence of lower steam extraction", the structure realizes that when the high-pressure water heater body is in use, the liquid in the drain can be separated from the high-temperature steam by operation, and the high-temperature steam can be treated into high-temperature heat and delivered to the inside of the high-pressure water heater body for heating operation. The structure can avoid the occurrence of the displacement of lower steam extraction in the traditional drain process, and improve the practicability and energy saving of the high-pressure heater drain system capable of preventing the displacement influence of lower steam extraction. However, the structure uses a water-absorbing sponge for adsorption, and the water-absorbing sponge needs to be replaced regularly. In addition, the scale on the surface of the filter screen is cleaned by a descaling brush, which is not easy to clean in place. SUMMARY

[0003] In view of the deficiencies of the prior art, the utility model provides an automatic drainage steam treatment system, which has the following advantages.

[0004] To achieve the above-mentioned functional purposes, the utility model provides the following technical scheme: an automatic drainage steam treatment system, comprising a processor, characterized in that: the processor comprises a gas cavity and a water cavity, the gas cavity is connected to the upper side inside the processor, the water cavity is connected to the bottom end of the gas cavity, the gas cavity and the water cavity are connected in communication, the gas cavity comprises an inclined plate, the inclined plate is connected to the inner side of the gas cavity, the inclined plate is connected to the oxygen remover close to the inner side of the gas cavity, the inner side wall of the gas cavity is connected to one or more extrusion structures, the side wall of the gas cavity is connected to an air inlet pipe and an air outlet pipe on the outer side, one side of the air inlet pipe is connected to a perforated plate, and the perforated plate is connected to a clamping structure at both ends.

[0005] Further, the extrusion structure comprises a first fixed block, a hydraulic rod and a limiting groove, the first fixed block is connected to the inner side wall of the air cavity, the first fixed block is internally provided with a containing groove, the hydraulic rod is connected to the inner side wall of the air cavity and is located obliquely above the first fixed block, the limiting groove is connected to the inner side wall of the air cavity and is located obliquely above the hydraulic rod, the containing groove of the first fixed block is internally connected with a first rotating rod, the side surface of the first rotating rod is connected with a second rotating rod and a third rotating rod, the second rotating rod is connected to one side of the telescopic end of the hydraulic rod, and one side of the third rotating rod is connected with a pressing rod.

[0006] Further, the clamping structure comprises an L-shaped frame and a clamping plate, the L-shaped frame is connected to the side edge of the hole plate, the clamping plate penetrates one side of the L-shaped frame, the top end of the L-shaped frame is provided with a positioning groove, a screw rod penetrates the positioning groove, the annular side surface of the screw rod is provided with a nut column, and the screw rod is connected to one side of the clamping plate.

[0007] Further, the clamping structure is internally connected with a water-absorbing cotton, and the water-absorbing cotton is provided with a side pressing plate on one side.

[0008] Further, the water cavity comprises a limiting ring, the limiting ring is connected to the annular side surface of the water cavity, the limiting ring is internally provided with a filter screen plate, the bottom end of the filter screen plate is connected with a plurality of springs, the bottom end of each spring is connected with a push plate, the push plate is provided below with a pushing structure, and the lower side of the water cavity is connected with a water outlet.

[0009] Further, the annular inner side of the limiting ring is provided with a plurality of springs, and the springs are connected to the annular side surface of the filter screen plate.

[0010] Further, the pushing structure comprises a motor, and the output end of the motor is connected to one side of the pushing structure.

[0011] Further, the middle stirring rod uniformly stirs the material in the cavity, so that the feeding effect is not affected by uneven material proportioning.

[0012] Further, the annular outer side surface of the cavity is connected with a plurality of clamping blocks, and the clamping blocks can be clamped into the clamping grooves of the movable support.

[0013] Compared with the prior art, the advantages of the utility model lie in that water vapor enters the air cavity of the processor through the air inlet pipe, hydrophobicity in the water vapor is adsorbed by the water-absorbing cotton, and then the gas is deoxygenated by the deoxygenator and avoids the excess water in the gas from entering the air outlet pipe through the inclined plate, so that the gas is discharged back to the original machine for recycling, heat loss is reduced, the filter screen plate connected by the spring is displaced, the filter residue clamped in the filter holes in the filter screen plate falls off in the displacement process, so that the effect of cleaning the filter screen is realized, and the water-absorbing cotton is clamped by the clamping structure, so that the water-absorbing cotton is convenient to disassemble and replace. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a front structure schematic view of the steam treatment system of the utility model of automatic drainage;

[0015] Figure 2 It is a three-dimensional structure schematic view of the steam treatment system of the utility model of automatic drainage;

[0016] Figure 3 It is a side structure schematic view of the steam treatment system of the utility model of automatic drainage;

[0017] Figure 4 It is a bottom structure schematic view of the steam treatment system of the utility model of automatic drainage;

[0018] Figure 5 It is a partial three-dimensional structure schematic view of the steam treatment system of the utility model of automatic drainage;

[0019] Figure 6 It is a partial side structure schematic view of the steam treatment system of the utility model of automatic drainage.

[0020] In the drawing, reference numerals: processor 1, water cavity 6, inclined plate 15, deaerator 14, air inlet pipe 2, air outlet pipe 7, orifice plate 4, first fixed block 31, hydraulic rod 32, limiting groove 33, first rotating rod 34, second rotating rod 35, third rotating rod 36, L frame 51, clamping plate 52, positioning groove 55, screw rod 53, nut column 54, water absorption cotton 21, side pressing plate 22, limiting ring 8, filter screen plate 9, spring 10, push plate 11, push structure 12, water outlet 16, motor 13. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0022] Embodiment, please refer to Figure 1-6, an automatic hydrophobic steam treatment system includes a processor 1, characterized in that: the processor 1 includes an air cavity and a water cavity 6, the air cavity is connected to the upper side of the processor 1, the water cavity 6 is connected to the bottom end of the air cavity, the air cavity and the water cavity 6 are connected, the air cavity includes an inclined plate 15, the inclined plate 15 is connected to the inner side of the air cavity, the inclined plate 15 is connected to a deaerator 14 near the inner side of the air cavity, the inner side wall of the air cavity is connected with but not limited to 4 extrusion structures 3, the outer side of the air cavity side wall is connected with an air inlet pipe 2 and an air outlet pipe 7, one side of the air inlet pipe 2 is connected with a orifice plate 4, and both ends of the orifice plate 4 are connected to a clamping structure 5; the extrusion structure 3 includes a first fixed block 31, a hydraulic rod 32, and a limiting groove 33, The first fixing block 31 is connected to the inner wall of the air cavity, and a receiving groove is provided in the first fixing block 31. The hydraulic rod 32 is connected to the inner wall of the air cavity and is located obliquely above the first fixing block 31. The limiting groove 33 is connected to the inner wall of the air cavity and is located obliquely above the hydraulic rod 32. The inner side of the receiving groove of the first fixing block 31 is connected to the first rotating rod 34, and the side of the first rotating rod 34 is connected to the second rotating rod 35 and the third rotating rod 36. The second rotating rod 35 is connected to one side of the telescopic end of the hydraulic rod 32, and the side of the third rotating rod 36 is connected to a pressure rod 37, and the pressure rod 37 is located on the inner side of the ring of the limiting groove 33; the clamping structure 5 includes but is not limited to 4, and the clamping structure includes an L frame 51, a clamping plate 52, and the L The frame 51 is connected to the side of the orifice plate 4, and the splint 52 passes through one side of the L frame 51. A positioning groove 55 is provided at the top of the L frame 51, and a screw 53 passes through the positioning groove 55. A nut column 54 is provided on the annular side of the screw 53, and the screw 53 is connected to one side of the splint 52; the clamping structure 5 is connected to the absorbent cotton 21, and a side pressure plate 22 is provided on one side of the absorbent cotton 21, and the side pressure plate 22 is connected to the tail end of the pressure rod 37; the water cavity 6 includes a limiting ring 8, and the limiting ring 8 is connected to the annular side of the water cavity 6. A filter plate 9 is provided in the limiting ring 8, and a plurality of springs 10 are connected to the bottom end of the filter plate 9, and a push plate 11 is connected to the bottom end of each spring 10, and a pushing structure is provided under the push plate 11 12. The lower side of the water cavity 6 is connected to a water outlet 16; a plurality of springs 10 are provided on the inner side of the ring of the limiting ring 8, and the springs 10 are connected to the annular side of the filter plate 9; the pushing structure 12 includes a motor 13, and the output end of the motor 13 is connected to one side of the pushing structure 12, and the pushing part of the pushing structure is a special-shaped circle; a plurality of water outlet holes are passed through the orifice plate 4; the surface of the inclined plate 15 is covered with a breathable waterproof material, and the breathable waterproof material on the surface of the inclined plate 15 is made of a PTFE membrane plus a cloth composite fabric. The PTFE membrane can withstand high temperatures of up to 260 degrees. Within this temperature range, PTFE can maintain good performance and stability. The water cavity 6 is arc-shaped, which facilitates the flow of water due to gravity.

[0023] Working principle: water vapor enters the air cavity of the processor 1 through the air inlet pipe 2, and the hydrophobicity in the water vapor is adsorbed by the absorbent cotton 21. Then the gas passes through the deaerator 14 for deoxygenation and passes through the inclined plate 15 to prevent excess water in the gas from entering the outlet pipe 7. The gas is discharged back to the original machine for reuse to reduce heat loss. The steam passes through the orifice plate 4 and is adsorbed by the absorbent cotton 21. The side pressure plate 22 is driven by the extrusion structure to squeeze the absorbent cotton, so that the water in the absorbent cotton flows to the water cavity 6, that is, the second rotating rod 35 is pushed to move by the hydraulic rod 32, thereby driving the first rotating rod 34 to rotate, thereby driving the third rotating rod 36 to move, so that the pressure rod 37 pushes the side pressure plate 22 to press against the absorbent cotton, squeezing out the hydrophobicity in the absorbent cotton, and the hydrophobic Filter through the filter plate 9, start the motor 13, and rotate the pushing structure 12 to push the push plate 11 upward, so that the filter plate connected to the push plate through the spring 10 is displaced, and the filter residue stuck in the filter holes in the filter plate falls out during the displacement process, thereby achieving the effect of cleaning the filter screen, and the filtered hydrophobic water is recovered from the water outlet 16. The L frame 51 and the splint 52 of the clamping structure clamp the washing cotton, and the screw 53 moves in the positioning groove 55 to drive the splint 52 to move in the L frame 51, and the absorbent cotton is placed between the L frame 51 and the splint 52. The nut column 54 is rotated on one side of the screw 53 to fix the screw 53, thereby fixing the splint 52, which is convenient for disassembly and replacement of the absorbent cotton.

[0024] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, from all perspectives, the embodiments should be regarded as illustrative and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and range of equivalents of the claims be included in the present invention. Any reference signs in the claims should not be construed as limiting the claim to which they relate.

[0025] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. An automatic steam drainage system, comprising a processor (1), characterized in that: The processor (1) includes an air cavity and a water cavity (6), wherein the air cavity is connected to the upper inner side of the processor (1), and the water cavity (6) is connected to the bottom end of the air cavity. The air cavity and the water cavity (6) are in communication, and the air cavity includes an inclined plate (15), wherein the inclined plate (15) is connected to the inner side of the air cavity, and the inclined plate (15) is connected to a deaerator (14) near the inner side of the air cavity, and the inner side wall of the air cavity is connected to, including but not limited to, four extrusion structures (3), and the outer side wall of the air cavity is connected to an air inlet pipe (2) and an air outlet pipe (7), and one side of the air inlet pipe (2) is connected to a hole plate (4), and both ends of the hole plate (4) are connected to a clamping structure (5).

2. The automatic drain steam treatment system according to claim 1, characterized in that: The extrusion structure (3) comprises a first fixed block (31), a hydraulic rod (32), and a limiting groove (33). The first fixed block (31) is connected to the inner side wall of the air cavity. A receiving groove is provided in the first fixed block (31). The hydraulic rod (32) is connected to the inner side wall of the air cavity and is located obliquely above the first fixed block (31). The limiting groove (33) is connected to the inner side wall of the air cavity and is located obliquely above the hydraulic rod (32). A first rotating rod (34) is connected to the inner side of the receiving groove of the first fixed block (31). A second rotating rod (35) and a third rotating rod (36) are connected to the side of the first rotating rod (34). The second rotating rod (35) is connected to one side of the telescopic end of the hydraulic rod (32). A pressing rod (37) is connected to one side of the third rotating rod (36).

3. The automatic drain steam treatment system according to claim 1, characterized in that: The clamping structure (5) includes but is not limited to 4, and the clamping structure (5) includes an L frame (51) and a clamping plate (52), wherein the L frame (51) is connected to the side of the orifice plate (4), and the clamping plate (52) passes through one side of the L frame (51), and a positioning groove (55) is provided at the top of the L frame (51), and a screw (53) passes through the positioning groove (55), and a nut column (54) is provided on the annular side surface of the screw (53), and the screw (53) is connected to one side of the clamping plate (52).

4. The automatic drain steam treatment system according to claim 3, characterized in that: The clamping structure (5) is internally connected to a water-absorbing cotton (21), and a side pressure plate (22) is provided on one side of the water-absorbing cotton (21).

5. The automatic drain steam treatment system according to claim 1, characterized in that: The water cavity (6) includes a limiting ring (8), the limiting ring (8) is connected to the annular side of the water cavity (6), a filter plate (9) is provided in the limiting ring (8), the bottom end of the filter plate (9) is connected to a plurality of springs (10), and the bottom end of each spring (10) is connected to a push plate (11), a pushing structure (12) is provided below the push plate (11), and a water outlet (16) is connected to the lower side of the water cavity (6).

6. The automatic drain steam treatment system according to claim 5, characterized in that: A plurality of springs (10) are provided on the inner annular side of the limiting ring (8), and the springs (10) are connected to the annular side surface of the filter plate (9).

7. The automatic drain steam treatment system according to claim 5, characterized in that: The propulsion structure (12) comprises a motor (13), and an output end of the motor (13) is connected to one side of the propulsion structure (12).

Citation Information

Patent Citations

  • High-pressure heater drainage system capable of preventing squeezing influence of subordinate steam extraction

    CN220338436U