Spraying device for nodular cast iron pipe production
Through the design of the limit bar, turn plate and drive motor assembly, the quick disassembly and assembly process of the spraying device used in the production of ductile iron pipes is simplified, the problem of the cumbersome painting process is solved, and the painting efficiency and versatility are improved.
Patent Information
- Application Number
- CN202422666106.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-01
AI Technical Summary
The existing spraying device for ductile iron pipe production does not have the quick disassembly and quick assembly function, and the painting process is cumbersome, which affects the painting efficiency.
The limit bar, rotating plate and driving motor assembly are used. The limit bar is driven inward by the push rod motor and clamped by the spring and anti-slip pad. The push rod motor drives the tube body to move upward and then rotated by the driving motor, simplifying the operations before and after painting.
The painting pre-treatment and post-painting operation procedures are simplified, and the painting efficiency and versatility of the device are improved.
Smart Images

Figure CN223417517U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of iron pipe spraying, in particular to a spraying device for producing ductile iron pipes. Background Art
[0002] Ductile iron pipes are pipes made by adding spheroidizing agent to molten iron and then centrifugally casting it in a centrifugal ductile iron casting machine at high speed. They are mainly used for the transportation of tap water. In the water supply industry, ductile iron is mainly used as the main pipe fittings. In the production process of ductile iron pipes, protective coatings need to be sprayed on the outer wall of the pipes.
[0003] In the process of realizing the present utility model, the inventors found that the following problems in the prior art have not been solved: the existing spraying device for the production of ductile iron pipes does not have a good quick-disassembly and quick-assembly function. The existing device requires manpower to adjust the clamping mechanism first. After clamping and painting, it still requires manpower to loosen and adjust. There are many painting steps, which indirectly affects the painting efficiency and is in urgent need of improvement. Therefore, we propose a spraying device for the production of ductile iron pipes. Utility Model Content
[0004] The purpose of the utility model is to provide a spraying device for producing ductile iron pipes, which solves the problems raised in the background technology.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a spraying device for producing ductile iron pipes, comprising two groups of carrier plates, each of which has a support platform fixedly mounted on its outer side, a rotating plate placed on top of the support platform, and a support plate fixedly mounted on the inner side of the upper surface of the two groups of carrier plates;
[0006] A push rod motor a is fixedly installed on the upper surface of the support platform, a push rod motor b is fixedly installed on the top of the transmission shaft of the push rod motor a, a drive motor is fixedly installed on the inner side of the transmission shaft of the push rod motor b, and a rotating plate is fixedly installed on the transmission shaft of the drive motor;
[0007] A limit strip b is fixedly installed on the bottom of one side of the rotating plate, and a limit strip a is placed on the other side of the rotating plate, and anti-slip pads are fixedly installed on the outsides of the limit strips a and b;
[0008] A slider is fixedly installed on one side of the limit strip a, and the slider is movably positioned in the slide rail, and the slide rail is fixed on the rotating plate. An inner rod is fixedly installed at the bottom of the limit strip a, and there are eight sets of inner rods. A spring is sleeved on the outer side of the inner rod, and the inner rod movably passes through the limit strip b;
[0009] The upper surfaces of the two groups of support plates are provided with pipe grooves, and pipe bodies are placed in the pipe grooves, which can be used in conjunction with components such as limit strips, rotating plates and drive motors. During the use of the spraying device for ductile iron pipe production, the limit strip can be driven inward by the transmission shaft of the push rod motor b. Since the limit strip has an inclined portion, the limit strip a is pressed inward. When the limit strip enters the pipe body, several groups of springs and anti-slip pads provide internal clamping, and then the push rod motor a drives the pipe body to move upward, and then the drive motor drives the pipe body to rotate. After a single group of pipe bodies is painted, the reverse operation can be performed to adjust. Compared with the existing method, the paint pretreatment and post-painting operation processes can be simplified, thereby indirectly improving the painting effect.
[0010] As an optional solution to the technical solution of the present application, an electric push rod is placed at the bottom between the two groups of carrier plates, and the electric push rod and the drive shaft of the electric push rod are respectively fixedly connected to the carrier plate on the same side, and the four corners of the bottom of the carrier plate are rotatably connected to the universal wheel through the wheel frame, which can be used in conjunction with the electric push rod and the universal wheel and other components, and can be extended and retracted through the drive shaft of the electric push rod. Since the carrier plate is supported by the universal wheel, the two groups of carrier plates can move toward or oppositely, and then adjust the spacing of the clamping mechanisms on both sides, which is adjusted according to the length of a single batch of tubes, and has strong versatility.
[0011] As an optional solution to the technical solution of the present application, a group of guide rods are fixedly installed on the upper side of the carrier plate near the electric push rod. There are two groups of guide rods, and the guide rods are movably inserted into the preset guide grooves in the carrier plate on the same side. The guide rods can provide support and guiding effects for the carrier plate in the guide groove, thereby indirectly improving the operating stability of the device.
[0012] As an optional solution to the technical solution of the present application, an L-shaped block is fixedly installed on the outside of the support plate, and the end of the L-shaped block is clamped on the outside of the bottom of the tube body. During the removal of the clamping mechanism, the tube body can be limited by the L-shaped block to facilitate the complete removal of the two sets of clamping mechanisms.
[0013] As an optional solution of the technical solution of the present application, a group of the carrier plates are fixedly mounted with signboards on the front wall, which can be used to introduce and promote the product and inform the operating procedures and precautions, thereby facilitating product promotion and safe use.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0015] 1. The utility model provides a spraying device for the production of ductile iron pipes. By setting a limit strip, a rotating plate and a driving motor, during the use of the spraying device for the production of ductile iron pipes, the limit strip can be driven inward by the transmission shaft of the push rod motor b. Since the limit strip has an inclined portion, the limit strip a is pressed inward. When the limit strip enters the pipe body, several groups of springs and anti-slip pads provide internal clamping. Then the push rod motor a drives the pipe body to move upward, and then the driving motor drives the pipe body to rotate. After a single group of pipe bodies is painted, the reverse operation can be performed for adjustment. Compared with the existing method, the paint pretreatment and post-painting operation procedures can be simplified, thereby indirectly improving the painting effect.
[0016] 2. The utility model is a spraying device for the production of ductile iron pipes. It is equipped with an electric push rod and a universal wheel, which can be extended and retracted through the drive shaft of the electric push rod. Since the carrier plates are supported by the universal wheel, the two sets of carrier plates can move toward or oppositely, thereby adjusting the spacing between the clamping mechanisms on both sides. The spacing is adjusted according to the length of a single batch of pipes, and the device has strong versatility. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Other features, objects and advantages of the present invention will become more apparent from the detailed description of the non-limiting embodiments with reference to the following drawings:
[0018] Figure 1 This is a schematic diagram of the overall main structure of a spraying device for producing ductile iron pipes according to the utility model;
[0019] Figure 2 This is a schematic structural diagram of the rotating plate portion of a spraying device for producing ductile iron pipes according to the utility model;
[0020] Figure 3 The utility model is a schematic diagram of the cross-sectional structure of the connection part of two groups of carrier plates of a spraying device for producing ductile iron pipes.
[0021] In the figure: 1. Carrier plate; 11. Universal wheel; 12. Indicator plate; 2. Support platform; 21. Push rod motor a; 22. Push rod motor b; 23. Drive motor; 3. Turntable; 31. Slide rail; 32. Slider; 33. Limit strip a; 34. Anti-slip pad; 35. Inner rod; 36. Spring; 37. Limit strip b; 4. Support plate; 41. L-shaped block; 42. Tube body; 5. Electric push rod; 51. Guide rod; 52. Guide groove. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0023] See also Figure 1-3The utility model provides a technical solution: a spraying device for the production of ductile iron pipes, comprising a carrier plate 1, wherein the carrier plates 1 have two groups, and a support platform 2 is fixedly installed on the outer side of the two groups of carrier plates 1, and an indicator sign 12 is fixedly installed on the front wall of one group of carrier plates 1, through which the product can be introduced and promoted, and the operating procedures and precautions can be informed, which is conducive to product promotion and safe use. A rotating plate 3 is placed on the top of the support platform 2, and a supporting plate 4 is fixedly installed on the inner side of the upper surface of the two groups of carrier plates 1; a push rod motor a21 is fixedly installed on the upper surface of the support platform 2, a push rod motor b22 is fixedly installed on the top of the transmission shaft of the push rod motor a21, a drive motor 23 is fixedly installed on the inner side of the transmission shaft of the push rod motor b22, and a rotating plate 3 is fixedly installed on the transmission shaft of the drive motor 23; a limit strip b3 is fixedly installed on the bottom of one side of the rotating plate 3 7, and a limit strip a33 is placed on the other side of the rotating plate 3, and the outer sides of the limit strip a33 and the limit strip b37 are fixedly installed with anti-slip pads 34; a slider 32 is fixedly installed on one side of the limit strip a33, and the slider 32 is movably positioned in the slide rail 31, and the slide rail 31 is fixed on the rotating plate 3, and an inner rod 35 is fixedly installed at the bottom of the limit strip a33, and there are eight groups of inner rods 35, and a spring 36 is sleeved on the outer side of the inner rod 35, and the inner rod 35 movably passes through the limit strip b37; pipe grooves are opened on the upper surfaces of the two groups of supporting plates 4, and a pipe body 42 is placed in the pipe grooves, an L-shaped block 41 is fixedly installed on the outer side of the supporting plate 4, and the end of the L-shaped block 41 is positioned at the outer side of the bottom of the pipe body 42. In the process of removing the clamping mechanism, the pipe body 42 can be limited by the L-shaped block 41 to facilitate the complete removal of the two groups of clamping mechanisms.
[0024] In this technical solution, the limit bar, the turn plate 3 and the drive motor 23 and other components can be used in conjunction. During the use of the spraying device for ductile iron pipe production, the limit bar can be driven inward by the transmission shaft of the push rod motor b22. Since the limit bar has an inclined portion, the limit bar a33 is pressed inward. When the limit bar enters the tube body 42, several groups of springs 36 and anti-slip pads 34 provide internal clamping. Then the push rod motor a21 drives the tube body 42 to move upward, and then the drive motor 23 drives the tube body 42 to rotate. After the single group of tube bodies 42 is painted, the reverse operation can be performed. Compared with the existing method, the paint pretreatment and post-painting operation procedures can be simplified, and the painting effect can be indirectly improved.
[0025] In some technical solutions, an electric push rod 5 is placed at the bottom between the two groups of carrier plates 1, and the electric push rod 5 and the drive shaft of the electric push rod 5 are respectively fixedly connected to the carrier plate 1 on the same side. The four corners of the bottom of the carrier plate 1 are rotatably connected to the universal wheel 11 through the wheel frame. A group of carrier plates 1 is fixedly installed with a guide rod 51 on the upper side near the electric push rod 5. There are two groups of guide rods 51, and the guide rods 51 are movably inserted into the preset guide groove 52 in the carrier plate 1 on the same side. The guide rods 51 can provide support and guidance effects for the carrier plate 1 in the guide groove 52, thereby indirectly improving the stability of the device operation.
[0026] In this technical solution, the electric push rod 5 and the universal wheel 11 and other components can be used in conjunction, and the transmission shaft of the electric push rod 5 can be extended and retracted. Since the carrier plate 1 is supported by the universal wheel 11, the two groups of carrier plates 1 can move toward or oppositely, thereby adjusting the spacing between the clamping mechanisms on both sides. The adjustment is made according to the length of a single batch of tubes, and the versatility is strong.
[0027] Working principle: It should be noted that the utility model is a spraying device for the production of ductile iron pipes. The components are all universal standard parts or components known to those skilled in the art. The structure and principle can be known to those skilled in the art through technical manuals or conventional test methods.
[0028] When a spraying device for producing ductile iron pipes is used, the spraying device is placed in the ductile iron pipe processing area and the device is connected to an external power supply. During this period, the device can provide a clamping and rotating effect on the pipe body 42, providing a handheld spray gun for the person to perform the painting operation;
[0029] By setting a limit strip, a rotating plate 3 and a driving motor 23, during the use of the spraying device for ductile iron pipe production, the limit strip can be driven inward by the transmission shaft of the push rod motor b22. Since the limit strip has an inclined portion, the limit strip a33 is pressed inward. When the limit strip enters the tube body 42, several groups of springs 36 and anti-slip pads 34 provide internal clamping. Then the push rod motor a21 drives the tube body 42 to move upward, and then the driving motor 23 drives the tube body 42 to rotate. After a single group of tube bodies 42 are painted, the reverse operation can be adjusted. Compared with the existing method, the paint pretreatment and post-painting operation procedures can be simplified, and the paint effect can be indirectly improved. By providing an electric push rod 5 and a universal wheel 11, the drive shaft of the electric push rod 5 can be extended and retracted. Since the carrier plate 1 is supported by the universal wheel 11, the two groups of carrier plates 1 can move toward or oppositely, thereby adjusting the spacing between the clamping mechanisms on both sides, which is adjusted according to the length of a single batch of tube bodies and has strong versatility.
Claims
1. A spraying device for producing ductile iron pipes, characterized by: It comprises a carrier plate (1), wherein the carrier plates (1) are in total two groups, and a support platform (2) is fixedly installed on the outside of the two groups of carrier plates (1), a rotating plate (3) is placed on the top of the support platform (2), and a supporting plate (4) is fixedly installed on the inner side of the upper surface of the two groups of carrier plates (1); A push rod motor a (21) is fixedly mounted on the upper surface of the support platform (2), a push rod motor b (22) is fixedly mounted on the top of the transmission shaft of the push rod motor a (21), a drive motor (23) is fixedly mounted on the inner side of the transmission shaft of the push rod motor b (22), and a rotating plate (3) is fixedly mounted on the transmission shaft of the drive motor (23); A limit strip b (37) is fixedly installed on the bottom of one side of the rotating plate (3), and a limit strip a (33) is placed on the other side of the rotating plate (3), and anti-slip pads (34) are fixedly installed on the outsides of the limit strip a (33) and the limit strip b (37); A slider (32) is fixedly installed on one side of the limit strip a (33), and the slider (32) is movably positioned in the slide rail (31), and the slide rail (31) is fixed on the rotating plate (3). An inner rod (35) is fixedly installed at the bottom of the limit strip a (33), and there are eight groups of inner rods (35). A spring (36) is sleeved on the outer side of the inner rod (35), and the inner rod (35) is movably inserted into the limit strip b (37); The upper surfaces of the two groups of support plates (4) are both provided with pipe grooves, and pipe bodies (42) are placed in the pipe grooves.
2. A spraying device for producing ductile iron pipes according to claim 1, characterized in that: An electric push rod (5) is placed at the bottom between the two groups of carrier plates (1), and the electric push rod (5) and the transmission shaft of the electric push rod (5) are respectively fixedly connected to the carrier plate (1) on the same side, and the four corners of the bottom of the carrier plate (1) are rotatably connected to universal wheels (11) through wheel frames.
3. A spraying device for producing ductile iron pipes according to claim 2, characterized in that: A guide rod (51) is fixedly mounted on the upper side of a group of carrier plates (1) close to the electric push rod (5). There are two groups of guide rods (51), and the guide rods (51) are movably inserted into the guide grooves (52) preset in the carrier plates (1) on the same side.
4. The spraying device for producing ductile iron pipes according to claim 1, characterized in that: An L-shaped block (41) is fixedly mounted on the outside of the support plate (4), and the end of the L-shaped block (41) is positioned on the outside of the bottom of the tube body (42).
5. The spraying device for producing ductile iron pipes according to claim 1, characterized in that: A set of indicator signs (12) are fixedly mounted on the front wall of the carrier plates (1).