Oil dipping device for steel backing

Abstract

The oil dipping device comprises an oil box and a sponge which is arranged in the oil box and fully absorbs oil, an opening is formed in the top of the oil box so that the sponge can be exposed, and the steel back extrudes the sponge downwards so that the contact face of the steel back and the sponge can be fully stained with oil. The problem that a continuous oil film cannot be formed on the steel backing through a traditional oil injection mode is effectively solved, and therefore the qualified rate of the steel backing bright belt is increased.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of steel back processing equipment, in particular to a steel back oil dipping device. BACKGROUND

[0002] The steel back is one of components of a brake pad, and the steel back is mainly used for fixing friction material and facilitating installation on a brake system. In the steel back processing process, oil needs to be applied on the steel back to improve the qualified rate of the steel back bright band.

[0003] In the existing production technology, oil is generally sprayed on the steel back. However, the sprayed oil is difficult to form a continuous oil film on the steel back, not only the phenomenon of serious oil waste exists, but also the qualified rate of the steel back is affected, and in addition, atomized oil is used for oil spraying, and environmental pollution exists. CONTENT OF THE UTILITY MODEL

[0004] In order to overcome the above technical problems, the application provides a steel back oil dipping device.

[0005] The steel back oil dipping device provided by the application adopts the following technical scheme:

[0006] A steel back oil dipping device comprises an oil box and a sponge soaked with oil arranged in the oil box, the top of the oil box is provided with an opening to expose the sponge, and the steel back is pressed downward to make the contact surface of the steel back and the sponge full of oil.

[0007] By adopting the above technical scheme, since the steel back is directly dipped in oil, a continuous oil film can be formed on the bottom of the steel back, compared with the traditional oil spraying mode, the oil film is more uniform, the product qualified rate is improved, the cutting edge of the finishing die is indirectly protected, the service life of the die is improved, and in addition, the amount of oil dipped on the steel back by the sponge can be controlled, so that the amount of oil dipped on the steel back is not too much.

[0008] Optionally, a containing groove capable of containing the steel back is arranged on the upper surface of the sponge, and the side wall of the containing groove is in abutment with the side wall of the steel back.

[0009] By adopting the above technical scheme, the design can further ensure that the contact between the steel back and the sponge during oil dipping is more comprehensive and uniform, and the qualified rate of the steel back bright band is increased.

[0010] Optionally, the control assembly for automatically dipping the steel back in oil is further included.

[0011] Optionally, the control assembly comprises a controller and a mechanical arm connected with the controller, the steel back is connected below the mechanical arm, and the controller can control the mechanical arm to move up and down so as to control the steel back to move upward after pressing the sponge downward.

[0012] Through the operation of the controller, the mechanical arm can be automatically controlled to move up and down, so that the steel back moves up after extruding the sponge downward, and the automation of the oil dipping process is realized, and the production efficiency is improved.

[0013] Optionally, the controller can also control the mechanical arm to horizontally move the steel back to the next trimming station.

[0014] Through the above technical scheme, after the steel back is dipped in oil and moves up, the controller can also control the mechanical arm to horizontally move the steel back to the next trimming station, so that the whole production process is more smooth and efficient.

[0015] Optionally, the lower surface of the mechanical arm is connected with a magnet, which can attract or release the steel back under the control of current.

[0016] Through the above technical scheme, the magnet can attract or release the steel back under the control of current, which makes the steel back carrying process more convenient and efficient, and further improves the production automation level.

[0017] Optionally, the oil box is connected with a telescopic assembly below for controlling the telescopic movement of the oil box.

[0018] Through the above technical scheme, the height of the oil box or the depth of the oil dipping can be adjusted as needed, so that the oil dipping process is more flexible and controllable, and the design can also be used in cooperation with the remaining components to avoid interfering with the operation of the remaining components.

[0019] Optionally, the telescopic assembly is a pneumatic cylinder assembly.

[0020] Through the above technical scheme, the pneumatic cylinder assembly has simple structure and accurate control, and is easy to maintain.

[0021] In summary, the present application has the following at least one beneficial technical effect:

[0022] 1. The present application adopts the method of directly dipping oil on the steel back, which can evenly apply oil around the product, ensure the formation of a continuous oil film on the steel back, effectively improve the problem of uneven oil around the product and no oil in some places existing in the traditional oil spraying method, and improve the product qualification rate,

[0023] 2. Since oil has the functions of cooling and lubrication, the present application adopts the method of directly dipping oil on the steel back, which also improves the service life of the mold;

[0024] 3. The present application adopts the method of directly dipping oil on the steel back, which effectively improves the problem of serious oil waste and environmental pollution existing in the traditional oil spraying method;

[0025] 4. In this application, automatic control components are preferably used to realize the automation of steel back dipping in oil, improve production efficiency, and reduce labor costs. At the same time, the magnet design on the lower surface of the robotic arm makes the removal and placement of the steel back more convenient, further improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural diagram of an embodiment of the present application;

[0027] Figure 2 It is a schematic structural diagram showing the accommodating groove in the sponge according to an embodiment of the present application.

[0028] In the figure, 1. oil box; 2. sponge; 21. receiving groove; 3. telescopic component; 4. control component; 41. controller; 42. robotic arm; 5. magnet. DETAILED DESCRIPTION

[0029] The following is combined with Figure 1-2 This application is described in further detail.

[0030] The embodiment of the present application discloses an oil dipping device for steel back.

[0031] like Figure 1 and Figure 2 As shown, a steel back oiling device includes an oil box 1 and a sponge 2 soaked in oil arranged in the oil box 1. The top of the oil box 1 is opened to reveal the sponge 2. The upper surface of the sponge 2 is provided with a receiving groove 21 capable of accommodating the steel back. When the steel back falls downward into the receiving groove 21, the steel back squeezes the sponge 2 so that the contact surface between the steel back and the sponge 2 is soaked in oil. At the same time, the side wall of the receiving groove 21 abuts against the side wall of the steel back, so that the side wall of the steel back is soaked in oil.

[0032] The steel back is squeezed downward by manpower or other equipment to form a uniform oil film on the contact surface. The method of directly dipping the steel back in oil can ensure that a continuous oil film is formed on the steel back. Compared with the traditional oil spraying method, the oil film is more uniform, which improves the product qualification rate. The sponge 2 can control the amount of oil dipped on the steel back, so that the amount of oil on the steel back is appropriate.

[0033] like Figure 1 and Figure 2 As shown, a telescopic assembly 3 for controlling the telescopic movement of the oil box 1 is connected to the lower side of the oil box 1 , and the telescopic assembly 3 is a cylinder assembly.

[0034] This design can adjust the height of the oil box 1 or the depth of the oil dipping as needed, making the oil dipping process more flexible and controllable. This design also facilitates the use of the oil dipping device in conjunction with other components to avoid interfering with the operation of other components.

[0035] like Figure 1As shown, a steel back oil dipping device also includes a control component 4 for controlling the automatic oil dipping of the steel back. The control component 4 includes a controller 41 and a robotic arm 42 connected to the controller 41. The steel back is connected to the bottom of the robotic arm 42. The controller 41 can control the robotic arm 42 to move up and down, thereby controlling the steel back to squeeze the sponge 2 downward and then move up.

[0036] By operating the controller 41, the mechanical arm 42 can be automatically controlled to move up and down, so that the steel back presses the sponge 2 downward and then moves upward, thereby realizing the automation of the oil dipping process and improving production efficiency.

[0037] like Figure 1 As shown, the lower surface of the robot arm 42 is connected to a magnet 5, which can absorb or put down the steel back under the control of electric current. There are two magnets 5, and the robot arm 42 can simultaneously control the two magnets 5 to absorb or put down the steel back. The controller 41 can also control the robot arm 42 to extend and retract to achieve horizontal walking. When the robot arm 42 is walking horizontally, it can control the steel back close to the controller 41 to dip in oil and move to the next finishing station, and at the same time control the steel back far away from the controller 41 to move to the second finishing station, thereby improving production efficiency and production automation level.

[0038] The implementation principle of the oil dipping device for steel back in the embodiment of the present application is as follows: the robotic arm 42 controls the steel back to squeeze the sponge 2 downward, and after a uniform oil film is formed on the contact surface, the robotic arm 42 controls the steel back to move upward, and the controller 41 controls the robotic arm 42 to move horizontally, and the robotic arm 42 drives the steel back to move to the next finishing station.

[0039] The embodiments of this specific implementation method are all preferred embodiments of the present application and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A steel back oil dipping device, characterized in that: The invention comprises an oil box (1), a sponge (2) filled with oil arranged in the oil box (1), and a control component (4) for controlling the automatic oil dipping of the steel back. The top of the oil box (1) is opened to expose the sponge (2). The steel back presses the sponge (2) downward so that the contact surface between the steel back and the sponge (2) is filled with oil. The control component (4) comprises a controller (41) and a mechanical arm (42) connected to the controller (41). The steel back is connected below the mechanical arm (42). The controller (41) can control the mechanical arm (42) to move up and down, thereby controlling the steel back to press the sponge (2) downward and then move up. The controller (41) can also control the mechanical arm (42) to drive the steel back to move horizontally to the next finishing station. The lower surface of the mechanical arm (42) is connected to a magnet (5). The magnet (5) can absorb or put down the steel back under the control of electric current.

2. The steel back oiling device according to claim 1, characterized in that: The upper surface of the sponge (2) is provided with a receiving groove (21) capable of receiving the steel back, and the side wall of the receiving groove (21) abuts against the side wall of the steel back.

3. The steel back oiling device according to claim 1, characterized in that: A telescopic assembly (3) for controlling the telescopic movement of the oil box (1) is connected below the oil box (1).

4. The steel back oiling device according to claim 3, characterized in that: The telescopic assembly (3) is a cylinder assembly.

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