Automatic sorting machine
By designing an automatic sorting machine, combined with a rack, carrier loading mechanism, conveyor belt, grabbing mechanism and barcode gun, automatic classification of chips and collection of empty carriers are achieved, solving the problem of low automation level of chip classification in existing technologies and improving production efficiency.
Patent Information
- Application Number
- CN202422647111.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-10-30
AI Technical Summary
The existing technology lacks automated equipment for chip type classification and tray loading, resulting in a low degree of automation and an inability to meet production needs.
An automatic sorting machine was designed, which included a frame, a carrier loading mechanism, a conveyor belt, a first gripping mechanism, a second gripping mechanism, a classification carrier area, and an empty carrier area. Through the coordinated work of these components, automatic chip loading, classification, and collection of empty carriers were achieved. A barcode gun was used to scan carrier information, an image recognition component identified the chip type, and a suction cup component sucked up the chips or carriers to complete accurate classification.
It realizes efficient classification of chips and automatic collection of empty carriers, improves the degree of production automation, and meets the classification needs of production.
Smart Images
Figure CN223417768U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic component processing, in particular to an automatic sorting machine. Background Art
[0002] Chips are common electronic components. Initially, chips of various types are usually loaded into the same carrier. For example, chips of various types such as abcd are placed on the same carrier tray. However, during production, the chips need to be classified according to their types and then loaded into trays. In the existing technology, there is no automated equipment for this process, and the degree of automation is low, which cannot meet existing production needs.
[0003] In order to solve the above problems, it is necessary to provide an automatic sorting machine. Utility Model Content
[0004] The purpose of the utility model is to provide an automatic sorting machine which can sort chips according to their types and has a simple structure.
[0005] In order to achieve the above-mentioned purpose, the automatic sorting machine provided by the utility model includes a frame and a carrier loading mechanism, a conveyor belt, a first grasping mechanism, a second grasping mechanism, a classification carrier area and an empty carrier area arranged on the frame. The classification carrier area is used to place carriers for chips to be classified, and the empty carrier area is used to collect classified empty carriers. The carrier loading mechanism is located at the starting end of the conveyor belt. The carrier loading mechanism is used to place carriers carrying chips on the conveyor belt. The first grasping mechanism is used to grasp the chips in the carriers on the conveyor belt to the corresponding carriers in the classification carrier area. The second grasping mechanism is used to grasp the classified empty carriers on the conveyor belt to the collection box in the classification carrier area.
[0006] Preferably, the automatic sorting machine provided by the present invention further includes a barcode gun, which is mounted on the frame and is used to scan the barcode of the carrier to enter information.
[0007] Preferably, a classification station is provided on the conveyor belt, and a barcode gun is provided on both sides of the classification station.
[0008] Preferably, the first grasping mechanism and the second grasping mechanism each include a mobile drive device, a mobile frame, an image recognition component and a suction cup component, the mobile drive device is installed on the frame, the mobile frame is installed on the output end of the mobile drive device, the mobile frame moves under the drive of the mobile drive device, the image recognition component and the suction cup component are both installed on the mobile frame, the image recognition component is used to identify the chip type at the carrier, and the suction cup component is used to absorb the chip or the carrier.
[0009] Preferably, the classified carrier area is provided with two first grabbing mechanisms, and the empty carrier area is provided with one second grabbing mechanism.
[0010] Preferably, the carrier loading mechanism includes a carrier support frame, a gate mechanism and a bottom jacking mechanism. The carrier support frame is installed on the frame and is located above the conveyor belt. The gate mechanism is installed at the bottom of the carrier support frame. The gate mechanism forms a transition station. The bottom jacking mechanism is located below the transition station. The gate mechanism is used to clamp or release the carrier at the transition station. The bottom jacking mechanism is used to lower the carriers stacked and released at the transition station by the height of one carrier and finally transfer them to the conveyor belt.
[0011] Preferably, one side of the carrier frame further has a guide slant plate.
[0012] Preferably, the automatic sorting machine also includes a lifting device, which includes a lifting drive mechanism and a lifting frame. The lifting drive mechanism is installed on the frame, and the lifting frame is installed on the output end of the lifting drive mechanism. The lifting frame is lifted and lowered by the lifting drive mechanism, and the lifting frame is used to carry the collection frames in rows.
[0013] Preferably, the automatic sorting machine further comprises a conveyor belt driving device, wherein the conveyor belt driving device is mounted on the frame, and the conveyor belt is mounted on the output end of the conveyor belt driving device and is driven by the conveyor belt driving device.
[0014] Compared with the prior art, the automatic sorting machine of the present invention is combined together by a frame, a carrier loading mechanism, a conveyor belt, a first grabbing mechanism, a second grabbing mechanism, a classification carrier area and an empty carrier area. The classification carrier area is used to place carriers for chips to be classified, and the empty carrier area is used to collect classified empty carriers. The carrier loading mechanism is located at the starting end of the conveyor belt. The carrier loading mechanism is used to place carriers carrying chips on the conveyor belt. The first grabbing mechanism is used to grab the chips in the carriers on the conveyor belt to the corresponding carriers in the classification carrier area. The second grabbing mechanism is used to grab the classified empty carriers on the conveyor belt to the collection frame in the classification carrier area. A major feature of the present invention is that it combines multiple processes such as automatic loading, chip classification and empty carrier collection to form a classification carrier area. Corresponding multiple types of chips are collected by multiple carriers in the classification carrier area, thereby achieving the purpose of accurate classification to meet production needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional diagram of the automatic sorting machine of the present utility model.
[0016] Figure 2It is a three-dimensional diagram of the automatic sorting machine of the present invention from another angle.
[0017] Figure 3 It is a three-dimensional diagram of the automatic sorting machine of the present invention from another angle.
[0018] Figure 4 It is a partial structural diagram of the automatic sorting machine of the present utility model.
[0019] Figure 5 It is another partial structural schematic diagram of the automatic sorting machine of the present utility model. DETAILED DESCRIPTION
[0020] See also Figures 1 to 5 , showing the specific structure of the automatic sorting machine 100 of the utility model, the automatic sorting machine 100 of the utility model includes a frame 1, a carrier loading mechanism 2, a conveyor belt 4, a first grabbing mechanism 5, a second grabbing mechanism 6, a classification carrier area 11 and an empty carrier area 12, the carrier loading mechanism 2, the conveyor belt 4, the first grabbing mechanism 5, the second grabbing mechanism 6, the classification carrier area 11 and the empty carrier area 12 are all arranged on the frame 1, the classification carrier area 11 is used to place carriers 13 of chips to be sorted, the carriers 13 are collected in the classification carrier area 11 through the collection frame 14, the collection frame 14 is arranged in an array, the empty carrier area 12 is used to collect the classified empty carriers 13, the carriers 13 are collected in the empty carrier area 12 through the collection frame 14, the collection frame 1 4 are arranged in an array, with the carrier loading mechanism 2 located at the starting end of the conveyor belt 4. The carrier loading mechanism 2 is used to place the carrier 13 carrying the chip on the conveyor belt 4. The first grasping mechanism 5 is used to grasp the chip in the carrier 13 on the conveyor belt 4 to the corresponding carrier 13 in the classification carrier area 11. The second grasping mechanism 6 is used to grasp the empty carrier 13 after classification on the conveyor belt 4 to the collection frame 14 in the classification carrier area 11. A major feature of the utility model is that it combines multiple processes such as automatic loading, chip classification and collection of empty carriers 13 to form a classification carrier area 11. The corresponding multiple types of chips are collected by multiple carriers 13 in the classification carrier area 11, thereby achieving the purpose of accurate classification to meet production needs. More specifically, as follows:
[0021] See also Figures 1 to 5 The automatic sorting machine 100 also includes a barcode scanner 15 mounted on the frame 1. The barcode scanner 15 is used to scan the barcodes on the carriers 13 to input information. Preferably, a sorting station 41 is provided on the conveyor belt 4. Specifically, the carriers 13 stop at the sorting station 41 when they are transported by the conveyor belt 4, completing the sorting process. A barcode scanner 15 is provided on both sides of the sorting station 41.
[0022] See also Figures 1 to 5The first gripping mechanism 5 and the second gripping mechanism 6 each include a mobile drive device 7, a mobile frame 8, an image recognition component 9, and a suction cup component 10. The mobile drive device 7 is mounted on the frame 1, and the mobile frame 8 is mounted on the output end of the mobile drive device 7. The mobile frame 8 moves under the drive of the mobile drive device 7. The image recognition component 9 and the suction cup component 10 are both mounted on the mobile frame 8. The image recognition component 9 is used to identify the type of chip at the carrier 13, and the suction cup component 10 is used to absorb the chip or carrier 13. Preferably, the classification carrier area 11 is provided with two first gripping mechanisms 5, and the empty carrier area 12 is provided with a second gripping mechanism 6, but the present invention is not limited thereto.
[0023] See also Figures 1 to 5 The carrier loading mechanism 2 includes a carrier 13 carrier frame 21, a gate mechanism 22, and a bottom lifting mechanism 23. The carrier 13 carrier frame 21 is mounted on the frame 1 and is located above the conveyor belt 4. The gate mechanism 22 is mounted at the bottom of the carrier 13 carrier frame 21. The gate mechanism 22 forms a transition station 221. The bottom lifting mechanism 23 is located below the transition station 221. The gate mechanism 22 is used to clamp or release the carrier 13 at the transition station 221. The bottom lifting mechanism 23 is used to lower the carrier 13 stacked and released at the transition station 221 by the height of one carrier 13 and ultimately transfer it to the conveyor belt 4. A guide swash plate 211 is also provided on one side of the carrier 13 carrier frame 21. When the carrier 13 needs to be loaded, the stacked carriers 13 are placed in the carrier 13 support frame 21. At this time, the bottom jacking mechanism 23 rises and presses against the carrier 13. The gate mechanism 22 releases the carrier 13 at the transition station 221, so that the carrier 13 falls onto the bottom jacking mechanism 23. The bottom jacking mechanism 23 lowers the carriers 13 stacked and released at the transition station 221 to the height of one carrier 13. After the descent is completed, the gate mechanism 22 clamps the carrier 13 at the transition station 221 again, so that the upper carrier 13 no longer falls. In other words, the bottom and only carrier 13 falls onto the bottom jacking mechanism 23 and finally transitions to the conveyor belt 4.
[0024] See also Figure 2 The automatic sorting machine 100 also includes a lifting device 16, which includes a lifting drive mechanism 161 and a lifting frame 162. The lifting drive mechanism 161 is installed on the frame 1, and the lifting frame 162 is installed at the output end of the lifting drive mechanism 161. The lifting frame 162 is lifted and lowered under the drive of the lifting drive mechanism 161. The lifting frame 162 is used to carry rows of collection frames 14.
[0025] See also Figures 1 to 5 The automatic sorting machine 100 further includes a conveyor belt driving device 3, which is mounted on the frame 1, and a conveyor belt 4 is mounted on the output end of the conveyor belt driving device 3 and is driven by the conveyor belt driving device 3.
[0026] See also Figures 1 to 5 The working principle of the automatic sorting machine 100 of the present invention is as follows:
[0027] When the carrier 13 needs to be loaded, the stacked carriers 13 are placed in the carrier 13 support frame 21. At this time, the bottom jacking mechanism 23 rises and presses against the carrier 13. The gate mechanism 22 releases the carrier 13 at the transition station 221, so that the carrier 13 falls onto the bottom jacking mechanism 23. The bottom jacking mechanism 23 lowers the carriers 13 stacked and released at the transition station 221 to the height of one carrier 13. After the descent is completed, the gate mechanism 22 clamps the carrier 13 at the transition station 221 again, so that the upper carrier 13 no longer falls. In other words, the bottom and only carrier 13 falls onto the bottom jacking mechanism 23 and finally transitions to the conveyor belt 4. The carrier 13 is transported to the sorting station 41 via the conveyor belt 4. The first grasping mechanism 5 grasps the chips in the carrier 13 on the conveyor belt 4 to the corresponding carrier 13 in the sorting carrier area 11. The second grasping mechanism 6 grasps the sorted empty carrier 13 on the conveyor belt 4 to the collection box 14 in the sorting carrier area 11, thereby realizing sorting and carrier 13 recycling.
[0028] The rack 1, carrier loading mechanism 2, conveyor belt 4, first grabbing mechanism 5, second grabbing mechanism 6, classification carrier area 11 and empty carrier area 12 are combined together. The classification carrier area 11 is used to place carriers 13 for chips to be classified, and the empty carrier area 12 is used to collect the classified empty carriers 13. The carrier loading mechanism 2 is located at the starting end of the conveyor belt 4. The carrier loading mechanism 2 is used to place the carriers 13 carrying chips on the conveyor belt 4. The first grabbing mechanism 5 is used to grab the chips in the carriers 13 on the conveyor belt 4 to the corresponding carriers 13 in the classification carrier area 11. The second grabbing mechanism 6 is used to grab the empty carriers 13 after classification on the conveyor belt 4 to the collection box 14 in the classification carrier area 11. A major feature of the present invention is that it combines multiple processes such as automatic loading, chip classification and collection of empty carriers 13 to form a classification carrier area 11. The corresponding multiple types of chips are collected by multiple carriers 13 in the classification carrier area 11, thereby achieving the purpose of accurate classification to meet production needs.
[0029] The above disclosure is only a preferred embodiment of the present invention and certainly cannot be used to limit the scope of rights of the present invention. Therefore, equivalent changes made according to the scope of the patent application of the present invention still fall within the scope covered by the present invention.
Claims
1. An automatic sorting machine, characterized in that: It includes a frame and a carrier loading mechanism, a conveyor belt, a first grabbing mechanism, a second grabbing mechanism, a classification carrier area and an empty carrier area arranged on the frame. The classification carrier area is used to place carriers of chips to be classified, and the empty carrier area is used to collect classified empty carriers. The carrier loading mechanism is located at the starting end of the conveyor belt. The carrier loading mechanism is used to place carriers carrying chips on the conveyor belt. The first grabbing mechanism is used to grab the chips in the carriers on the conveyor belt to the corresponding carriers in the classification carrier area. The second grabbing mechanism is used to grab the classified empty carriers on the conveyor belt to the collection box in the classification carrier area.
2. The automatic sorting machine according to claim 1, characterized in that: It also includes a barcode gun, which is installed on the frame and is used to scan the barcode of the carrier to enter information.
3. The automatic sorting machine according to claim 2, characterized in that: A classification station is provided on the conveyor belt, and a bar code gun is provided on both sides of the classification station.
4. The automatic sorting machine according to claim 1, characterized in that: The first grasping mechanism and the second grasping mechanism each include a mobile driving device, a mobile frame, an image recognition component and a suction cup component. The mobile driving device is installed on the frame, and the mobile frame is installed on the output end of the mobile driving device. The mobile frame moves under the drive of the mobile driving device. The image recognition component and the suction cup component are both installed on the mobile frame. The image recognition component is used to identify the type of chip at the carrier, and the suction cup component is used to absorb the chip or the carrier.
5. The automatic sorting machine according to claim 1, characterized in that: The classification carrier area is provided with two first grabbing mechanisms, and the empty carrier area is provided with one second grabbing mechanism.
6. The automatic sorting machine according to claim 1, characterized in that: The carrier loading mechanism includes a carrier support frame, a gate mechanism and a bottom jacking mechanism. The carrier support frame is installed on the frame and is located above the conveyor belt. The gate mechanism is installed at the bottom of the carrier support frame. The gate mechanism forms a transition station. The bottom jacking mechanism is located below the transition station. The gate mechanism is used to clamp or release the carrier at the transition station. The bottom jacking mechanism is used to lower the carriers stacked and released at the transition station to the height of one carrier and finally transfer them to the conveyor belt.
7. The automatic sorting machine according to claim 6, characterized in that: One side of the carrier frame is further provided with a guide slant plate.
8. The automatic sorting machine according to claim 1, wherein: It also includes a lifting device, which includes a lifting drive mechanism and a lifting frame. The lifting drive mechanism is installed on the frame, and the lifting frame is installed on the output end of the lifting drive mechanism. The lifting frame is lifted and lowered under the drive of the lifting drive mechanism, and the lifting frame is used to carry the rows of collection frames.
9. The automatic sorting machine according to claim 1, characterized in that: It also includes a conveyor belt driving device, which is installed on the frame. The conveyor belt is installed on the output end of the conveyor belt driving device and is driven by the conveyor belt driving device.