Material distribution stopping device
By designing a material dividing and stopping device and using variable tracks and photoelectric sensors to control the orderly arrangement of the bottom valves on the conveyor belt, the problems of bottom valve misalignment, accumulation and material mixing are solved, and the efficiency of conveyor belt feeding and product quality are improved.
Patent Information
- Application Number
- CN202422656032.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-01
AI Technical Summary
In the prior art, when loading materials onto a conveyor belt, the bottom valves have different outer diameters, which can easily lead to misaligned accumulation and mixing of materials during sorting of defective products.
A material separation and stopping device is designed, which includes a variable track, a material separation cylinder, a sensor and a detection camera. The material separation shovel and the sorting pusher are controlled by a photoelectric sensor to ensure that the bottom valves are arranged in a row on the conveyor belt and processed separately to avoid misalignment and mixing.
The bottom valves are arranged in an orderly manner on the conveyor belt, avoiding the problem of misplaced accumulation and mixing of materials during sorting of unqualified products, and improving processing efficiency and product quality.
Smart Images
Figure CN223417769U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile shock absorber assembly, in particular to a material dividing and stopping device. Background Art
[0002] Currently, the bottom valve inspection device is applied to the conveyor belt for loading. However, due to the different outer diameters of the bottom valves, the conveyor belt loading is very likely to cause the bottom valves with small outer diameters to be misplaced and accumulated, and unqualified products to be sorted and mixed. Summary of the Invention
[0003] In order to overcome the deficiencies of the prior art, the utility model provides a material dividing and stopping device. After the bottom valves enter the conveyor belt, they are automatically arranged in a row along a track, which can ensure that only one bottom valve is processed at a time.
[0004] In order to achieve the above-mentioned purpose, a material dividing and stopping device is designed, which includes a base and a conveyor belt. A conveyor belt is fixed above the base, and variable tracks are respectively provided on the left and right sides above the middle section of the conveyor belt. A material dividing cylinder is provided on one side of the end of the conveyor belt above the base, and the material dividing cylinder is connected to a material dividing shovel. A sensor is provided on one side of the material dividing cylinder, and a bracket is provided above the end of the conveyor belt, and a detection camera is connected below the bracket.
[0005] The end of the conveyor belt is connected to a good product collection slide.
[0006] The sensor may be a photoelectric sensor.
[0007] A plurality of bottom valves are arranged above the conveyor belt.
[0008] A sorting cylinder is provided on one side of the material dividing cylinder, and the sorting cylinder is connected to a sorting pusher.
[0009] The sorting cylinder is arranged on one side of the end of the conveyor belt, and a defective product collection slide is provided at the position corresponding to the sorting cylinder on the other side of the conveyor belt.
[0010] The variable track has a funnel-shaped structure and is provided with a plurality of oblong holes. The variable track is connected to the conveyor belt in a lateral sliding manner above the conveyor belt via the oblong holes.
[0011] Compared with the prior art, the utility model avoids the problem of misalignment and accumulation of conveyor belt compatible small outer diameter bottom valves, and leaves a distance between the single bottom valve being inspected and other bottom valves during inspection to prevent unqualified products from being mixed into adjacent parts during sorting and causing material mixing. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic structural diagram of the utility model.
[0013] Figure 2 It is a working schematic diagram of the utility model.
[0014] See also Figure 1 and Figure 2 , 1 is the sensor, 2 is the dividing cylinder, 3 is the dividing shovel, 4 is the variable track, 4.1 is the oblong hole, 5 is the conveyor belt, 6 is the bottom valve, 7 is the bracket, 8 is the detection camera, 9 is the good product collection slide, 10 is the sorting cylinder, 11 is the sorting pusher, and 12 is the defective product collection slide. DETAILED DESCRIPTION
[0015] The present invention will be further described below with reference to the accompanying drawings.
[0016] like Figure 1 and Figure 2 As shown, a conveyor belt 5 is fixed above the base 13, and the conveyor belt 5 rotates to drive the bottom valve 6 forward. Variable tracks 4 are respectively provided on the left and right sides above the middle section of the conveyor belt 5. The structure of the variable track 4 is a funnel-shaped design to prevent the bottom valve 6 from pushing and jamming the material. A plurality of oblong holes 4.1 are provided on the variable track 4. Through the oblong holes 4.1, the variable track 4 can be slidably connected to the conveyor belt 5 laterally above the conveyor belt 5. The variable track 4 can adjust the track width through the oblong holes 4.1 and can accommodate a bottom valve 6 of 22-36 mm. The characteristic that the variable track 4 can only pass one bottom valve 6 at a time can form the bottom valve 6 into a straight line when transported on the conveyor belt 5. A dividing cylinder 2 is provided on one side of the end of the conveyor belt 5 above the base 13. The dividing cylinder 2 is connected to the dividing shovel 3. A sensor 1 is provided on one side of the dividing cylinder 2. The dividing cylinder 2 is responsible for controlling the extension and retraction of the dividing shovel 3. The function of the dividing shovel 3 is to control the cutoff or release of the bottom valve 6. A bracket 7 is provided above the end of the conveyor belt 5, and a detection camera 8 is connected below the bracket 7. The detection camera 8 is responsible for detecting whether the bottom valve 6 is a qualified product.
[0017] The end of the conveyor belt 5 is connected to a good product collection chute 9, which is responsible for collecting qualified products.
[0018] The sensor 1 may be a photoelectric sensor, which is used to detect the position of the bottom valve 6 on the conveyor belt. The distance between adjacent bottom valves 6 can be controlled by the photoelectric sensor in conjunction with the material distribution cylinder 2 .
[0019] A plurality of bottom valves 6 are provided above the conveyor belt 5 .
[0020] A sorting cylinder 10 is provided on one side of the dividing cylinder 2, and the sorting cylinder 10 is connected to a sorting pusher 11. The sorting cylinder 2 is arranged on one side of the end of the conveyor belt 5. The sorting cylinder 10 is responsible for driving the extension or retraction of the sorting pusher 11. When the sorting pusher 11 is extended, the unqualified bottom valve 6 can be pushed out of the conveyor belt 5. A defective product collection chute 12 is provided on the other side of the conveyor belt 5 corresponding to the position of the sorting cylinder 2. The unqualified bottom valve 6 slides down the defective product collection chute 12 for collection.
[0021] The specific operation process of the present utility model is as follows: the technician adjusts the spacing of the variable track 4 to the distance that the measured bottom valve 6 can just pass through, the technician places the bottom valve 6 on the conveyor belt 5, and starts the conveyor belt 5. Due to the funnel-shaped design of the variable track 4, the bottom valves 6 are automatically arranged in a straight line and move forward on the conveyor belt 5 in turn. Initially, the dividing shovel 3 is in an extended state under the control of the dividing cylinder 2. When the bottom valve 6 moves forward to a position close to the dividing shovel 3, it will be detected by the photoelectric sensor 1 set on one side. The photoelectric sensor 1 transmits a photoelectric signal to the dividing cylinder 2. The dividing cylinder 2 controls the dividing shovel 3 from an extended state to a retracted state. The first bottom valve 6 will be released, and the dividing cylinder 2 controls the dividing shovel 3 to extend again. The rear bottom valve 6 is cut off, and the conveyor belt 5 will continue to move for a certain period of time until the first bottom valve 6 is conveyed to the bottom of the inspection camera 8. The conveyor belt 5 stops. If it is a defective product after inspection, the sorting cylinder 10 drives the sorting pusher 11 to push the defective bottom valve 6 down the defective product collection chute 12; if it is a qualified product after inspection, the bottom valve 6 will continue to move along the conveyor belt 5 until it slides into the qualified product collection chute 9. When the inspection camera 8 completes the inspection and there is no bottom valve 6 below, it will send a completion signal to the dividing cylinder 2. The dividing cylinder 2 controls the dividing shovel 3 to release it again and repeat the above inspection process. The utility model can avoid the accumulation problem during the bottom valve transmission process and the occurrence of mixing problems during the sorting process of defective products.
Claims
1. A material distribution and stopping device, comprising a base and a conveyor belt, characterized in that: A conveyor belt (5) is fixed above the base (13), and variable tracks (4) are respectively provided on the left and right sides above the middle section of the conveyor belt (5). A material dividing cylinder (2) is provided on one side of the end of the conveyor belt (5) above the base (13), and the material dividing cylinder (2) is connected to a material dividing shovel (3). A sensor (1) is provided on one side of the material dividing cylinder (2). A bracket (7) is provided above the end of the conveyor belt (5), and a detection camera (8) is connected below the bracket (7).
2. A material distribution stopping device according to claim 1, characterized in that: The end of the conveyor belt (5) is connected to a good product collection slideway (9).
3. The material distribution stopping device according to claim 1, characterized in that: The sensor (1) may be a photoelectric sensor.
4. The material distribution stopping device according to claim 1, characterized in that: A plurality of bottom valves (6) are provided above the conveyor belt (5).
5. The material distribution stopping device according to claim 1, characterized in that: A sorting cylinder (10) is provided on one side of the material distribution cylinder (2), and the sorting cylinder (10) is connected to a sorting pusher (11).
6. The material distribution stopping device according to claim 5, characterized in that: The sorting cylinder (10) is arranged on one side of the end of the conveyor belt (5), and a defective product collection slide (12) is provided on the other side of the conveyor belt (5) at a position corresponding to the sorting cylinder (10).
7. The material distribution stopping device according to claim 5, characterized in that: The variable track (4) has a funnel-shaped structure and is provided with a plurality of oblong holes (4.1). The variable track (4) is connected to the conveyor belt (5) in a sideways sliding manner above the conveyor belt (5) through the oblong holes (4.1).