Automatic ink box cleaning assembly line

Abstract

The utility model relates to the technical field of regeneration ink boxes, and discloses an ink box automatic cleaning assembly line which comprises a processing box, a groove partition plate is fixedly connected to the middle of the inner wall of the processing box, a direct current motor is fixedly connected to the left side of the top end of the groove partition plate, and the output end of the direct current motor is fixedly connected with a chain wheel cylinder. A chain is arranged on the outer side of the chain wheel cylinder, a plurality of fixing blocks are fixedly connected to the outer side of the chain, gears are rotatably connected to the outer sides of the fixing blocks, rotating columns are fixedly connected to the outer sides of the gears, clamping blocks are slidably connected to the bottoms of the outer walls of the gears, and clamping plates are fixedly connected to the outer sides of the rotating columns. According to the ink box cleaning device, the direct current motor drives the chain wheel cylinder to drive the chain and the clamping device to move and clamp the ink box, when the ink box is too wide, the U-shaped block stops clamping, the clamping plate stretches the spring, the ink box returns to the initial state under the action of the spring after cleaning is completed, the ink box is put down, and different ink boxes can be clamped.

Description

Technical Field

[0001] The utility model relates to the technical field of regenerated ink cartridges, in particular to an automatic ink cartridge cleaning line. Background Art

[0002] During the production process of ink cartridges, due to the production environment and the characteristics of the raw materials, various impurity problems may occur, such as dust, fibers, or residues from the manufacturing process. If these impurities are not removed in time, it will affect the normal use and printing effect of the ink cartridges, and even cause mechanical failures. Therefore, the ink cartridges need to be cleaned.

[0003] The automatic ink cartridge cleaning line is a highly efficient equipment used for the cleaning and preparation processes in ink cartridge production. The line consists of an automatic conveying device, a cleaning unit, and a drying device. The entire line has a high degree of automation, which can significantly improve ink cartridge production efficiency and product quality, while reducing manual operations and lowering production costs. It is one of the indispensable and important equipment in modern ink cartridge production.

[0004] However, in actual use, since the sizes of the produced ink cartridges are different, when cleaning different ink cartridges, it is necessary to pause the equipment and then adjust the distance between the clamps in the clamping device. However, since there are multiple clamping devices above the entire assembly line, it takes a lot of time and labor costs, which increases the workload of the workers. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides an automatic ink cartridge cleaning production line, which aims to improve the problem in the prior art that due to the presence of multiple clamping devices above the entire production line, a lot of time and labor costs are required, thereby increasing the work intensity of workers.

[0006] In order to achieve the above object, the utility model discloses the following technical scheme: an ink cartridge automatic cleaning assembly line, including the processing box, the inner wall middle part of processing box is fixedly connected with the recess partition, the top left side of recess partition is fixedly connected with the DC motor, the output of DC motor is fixedly connected with the chain wheel cylinder, the outside of chain wheel cylinder is provided with chain, the outside of chain is fixedly connected with a plurality of fixed blocks, the outside of fixed block is rotatably connected with the gear, the outside of gear is fixedly connected with the rotating column, the bottom of the outer wall of gear is slidably connected with the clamping block, the outside of rotating column is fixedly connected with the clamping plate, the outer wall of rotating column is slidably connected with the U-shaped board, the bottom of the inner wall of U-shaped board is provided with the hole, the inner wall of hole is slidably connected with the buffer column, the outside of buffer column is fixedly connected with the clamping plate, the outside of clamping plate is fixedly connected with the first spring, the other end of first spring is fixedly connected with the outside of U-shaped board, the inner wall of U-shaped board is fixedly connected with the second spring, the second spring is fixedly connected with the outside of clamping plate, the outside of recess partition is provided with the engagement and release subassembly, the outer wall of recess partition is provided with the cleaning and drying mechanism, the cleaning and drying mechanism is used for cleaning and drying ink cartridge.

[0007] As further description of the above technical scheme:

[0008] The cleaning and drying mechanism includes a plurality of racks, a plurality of the racks are fixedly connected to the front and rear sides of the recess partition, a plurality of U-shaped water pipes are fixedly connected to the middle part of the front side of the recess partition, a communication water pipe is connected to the left side of the left side U-shaped water pipe, a plurality of flat mouth nozzles are connected to the outer wall of the U-shaped water pipe, a hot air blower is fixedly connected to the top of the processing box, and the bottom of the outer wall of the air inlet fan penetrates the processing box.

[0009] As further description of the above technical scheme:

[0010] The engagement and release subassembly includes a bent plate, the bent plate is fixedly connected to the left side of the front part of the recess partition, a third spring is fixedly connected to the bottom of the inner side of the bent plate, a V-shaped block is rotatably connected to the inner wall of the bent plate, the bottom of the V-shaped block is fixedly connected with the third spring, an L-shaped plate is fixedly connected to the left side of the rear part of the recess partition, and a hexagonal rotating column is rotatably connected to the front side of the L-shaped plate.

[0011] As further description of the above technical scheme:

[0012] The inner wall top of the processing box is fixedly connected with a monitoring camera, the outer wall top right side of the processing box is fixedly connected with a siren, the middle part of the front side of the recess partition is fixedly connected with a clamping plate, and the middle part of the rear side of the recess partition is fixedly connected with a placing plate.

[0013] As further description of the above technical scheme:

[0014] Observation windows are provided on the front and rear sides of the outer wall of the processing box, and a sealing frame is fixedly connected to the outer side of the observation window.

[0015] As a further description of the above technical solution:

[0016] A controller is fixedly connected to the right side of the front portion of the outer wall of the processing box, and the controller is electrically connected to the DC motor, the hot air blower and the air intake fan.

[0017] As a further description of the above technical solution:

[0018] A plurality of drainage holes are opened in the middle of the inner wall of the treatment box, an activated carbon plate is fixedly connected to the front side of the bottom of the inner wall of the treatment box, a filter block is fixedly connected to the front side of the inner wall of the treatment box, and a drainage pipe is fixedly connected to the bottom of the front side of the outer wall of the treatment box.

[0019] As a further description of the above technical solution:

[0020] The adjacent sides of the clamping plate and the U-shaped plate are both fixedly connected with an anti-slip plate, and an anti-slip groove is provided on the outer side of the anti-slip plate.

[0021] As a further description of the above technical solution:

[0022] A sliding groove is provided at the bottom of the outer wall of the gear, and the sliding groove is slidably connected to the clamping block.

[0023] The utility model has the following beneficial effects:

[0024] 1. In the utility model, by starting the DC motor to drive the sprocket cylinder, and then drive the chain and the clamping device to move. When the clamping device reaches the top of the ink cartridge, the clamping plate moves backward to drive the U-shaped plate to clamp the ink cartridge. If the ink cartridge is too wide, the U-shaped block stops clamping, and the clamping plate continues to move to stretch the first spring. When it comes to the side of the L-shaped plate, the clamping plate moves inward, and the clamping block contacts the hexagonal rotating column to release the clamping. When the clamping block passes, the hexagonal rotating column rotates to let it pass. After passing, the device returns to its initial state under the action of each spring, and the ink cartridge is put down. Different ink cartridges can be clamped.

[0025] 2. In the utility model, the cleaning liquid is introduced into the U-shaped water pipe through the connecting water pipe, the flat nozzle sprays and rinses the ink cartridge, the gear and the rack engage and rotate, and then restore to ensure comprehensive flushing, the hot air blower and the air intake fan are started to dry the ink cartridge, and the rear rack drives the rotation to achieve comprehensive drying, which can complete the cleaning and drying of the ink cartridge. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a three-dimensional diagram of an automatic ink cartridge cleaning line proposed by the present invention;

[0027] Figure 2 This is a front view of an automatic ink cartridge cleaning line proposed by the utility model;

[0028] Figure 3 This is a top sectional view of a processing box of an automatic ink cartridge cleaning line proposed by the present invention;

[0029] Figure 4 This is a side exploded view of a processing box of an automatic ink cartridge cleaning line proposed by the present invention;

[0030] Figure 5 This is a schematic diagram of the structure of a monitoring camera for an automatic ink cartridge cleaning line proposed by the present invention;

[0031] Figure 6 for Figure 4 Magnified view of point A.

[0032] Legend:

[0033] 1. Processing box; 2. Cleaning and drying mechanism; 201. Rack; 202. U-shaped water pipe; 203. Connecting water pipe; 204. Flat nozzle; 205. Hot air blower; 3. Grooved partition; 4. DC motor; 5. Sprocket cylinder; 6. Chain; 7. Fixed block; 8. Gear; 9. Rotating column; 10. Clamp; 11. U-shaped plate; 12. Hole; 13. Buffer column; 14. Clamping plate; 15. First spring; 16. V-shaped block ; 17. Second spring; 18. Bending plate; 19. Third spring; 20. L-shaped plate; 21. Hexagonal rotating column; 22. Surveillance camera; 23. Alarm; 24. Clamping plate; 25. Placement plate; 26. Observation window; 27. Sealing frame; 28. Controller; 29. ​​Drain hole; 30. Activated carbon plate; 31. Filter block; 32. Drain pipe; 33. Anti-slip plate; 34. Anti-slip groove; 35. Slide groove; 36. Block. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0035] Reference Figure 3-6The utility model provides an embodiment of an automatic ink cartridge cleaning production line, comprising a processing box 1, a groove partition 3 is fixedly connected to the middle of the inner wall of the processing box 1, a DC motor 4 is fixedly connected to the left side of the top of the groove partition 3, a sprocket cylinder 5 is fixedly connected to the output end of the DC motor 4, a chain 6 is provided on the outside of the sprocket cylinder 5, a plurality of fixed blocks 7 are fixedly connected to the outside of the chain 6, a gear 8 is rotatably connected to the outside of the fixed block 7, a rotating column 9 is fixedly connected to the outside of the gear 8, a clamping block 36 is slidably connected to the bottom of the outer wall of the gear 8, a splint 10 is fixedly connected to the outside of the rotating column 9, and the outer wall of the rotating column 9 slides. A U-shaped plate 11 is connected, a hole 12 is provided at the bottom of the inner wall of the U-shaped plate 11, a buffer column 13 is slidably connected to the inner wall of the hole 12, a card plate 14 is fixedly connected to the outer side of the buffer column 13, a first spring 15 is fixedly connected to the outer side of the card plate 14, the other end of the first spring 15 is fixedly connected to the outer side of the U-shaped plate 11, a second spring 17 is fixedly connected to the inner wall of the U-shaped plate 11, the second spring 17 is fixedly connected to the outer side of the clamping plate 10, a locking and releasing component is provided on the outer side of the groove partition 3, and a cleaning and drying mechanism 2 is provided on the outer wall of the groove partition 3, which is used to clean and dry the ink cartridge;

[0036] Specifically, the ink cartridge to be cleaned is placed above the clamping plate 24, and the sprocket cylinder 5 can be driven to rotate by starting the DC motor 4. As the sprocket cylinder 5 rotates, the outer chain 6 and the outer clamping device can be driven to move together. When the clamping device comes to the top of the ink cartridge, the card plate 14 will be guided by the bending plate 18 to move the card plate 14 to the rear side, thereby driving the entire U-shaped plate 11 to move to the rear side to clamp the ink cartridge. In this process, if the width of the ink cartridge is too large, the U-shaped plate 11 will stop clamping the ink cartridge while it is being clamped by the U-shaped plate 11. At this time, the continued movement of the card plate 14 will stretch the first spring 15, thereby To complete the clamping operation of different ink cartridges, when the clamping device comes to the side of the L-shaped plate 20, the card plate 14 will be squeezed by the L-shaped plate 20 to move a certain distance inward. Then, as the clamping device continues to move, the card block 36 will contact the hexagonal rotating column 21. When it passes through, it will be blocked by the hexagonal rotating column 21, causing the card block 36 to move a certain distance, thereby releasing the engagement with the card plate 14. When the card block 36 comes to the outermost side, the hexagonal rotating column 21 will rotate to allow it to pass. After it passes through the L-shaped plate 20, it returns to its initial state under the action of the first spring 15, the second spring 17 and the third spring 19, thereby putting down the ink cartridge.

[0037] Reference Figure 1 、 Figure 3 and Figure 4The cleaning and drying mechanism 2 includes a plurality of racks 201, which are fixedly connected to the front and rear sides of the groove partition 3. A plurality of U-shaped water pipes 202 are fixedly connected to the middle of the front side of the groove partition 3. A connecting water pipe 203 is connected to the left side of the left U-shaped water pipe 202. The outer wall of the U-shaped water pipe 202 is connected to a plurality of flat nozzle nozzles 204. A hot air blower 205 is fixedly connected to the top of the processing box 1, and the bottom of the outer wall of the hot air blower 205 passes through the processing box 1.

[0038] Specifically, the external cleaning liquid is guided into the U-shaped water pipe 202 through the connecting water pipe 203, and then the ink cartridge is sprayed and rinsed through the flat nozzle 204. At the same time, during this process, the gear 8 will contact and mesh with the rack 201, so that the gear 8 will rotate 180 degrees, and under the subsequent action of the rack 201, it will return to its original state, making the rinse more comprehensive. By starting the hot air blower 205 and the air intake fan 206, the cleaned ink cartridge can be dried, and under the action of the rack 201 on the rear side, it also rotates, making the drying more comprehensive.

[0039] Reference Figure 5 and Figure 6 The engaging and releasing assembly includes a bending plate 18, which is fixedly connected to the left front portion of the groove partition 3, and a third spring 19 is fixedly connected to the inner bottom of the bending plate 18. The inner wall of the bending plate 18 is rotatably connected to the V-shaped block 16, and the bottom of the V-shaped block 16 is fixedly connected to the third spring 19. The left rear portion of the groove partition 3 is fixedly connected to the L-shaped plate 20, and the front side of the L-shaped plate 20 is rotatably connected to the hexagonal rotating column 21; the adjacent sides of the splint 10 and the U-shaped plate 11 are fixedly connected to the anti-slip plate 33, and the outer side of the anti-slip plate 33 is provided with an anti-slip groove 34; the outer bottom of the outer wall of the gear 8 is provided with a sliding groove 35, and the sliding groove 35 is slidably connected to the card block 36;

[0040] Specifically, the bent plate 18 can guide the card plate 14 to move backward during the movement of the clamping device, thereby driving the entire U-shaped plate 11 to move backward to clamp the ink cartridge. During the movement, the card plate 14 will contact the V-shaped block 16, and under the continued movement, the V-shaped block 16 will rotate, and the rotated side will push the card block 36 to engage with the card plate 14. When the entire clamping device leaves the V-shaped block 16, the V-shaped block 16 will return to its original state under the action of the third spring 19. When the clamping device comes to the L-shaped plate 20 When the clamping device is on the side, the L-shaped plate 20 is squeezed to cause the card plate 14 to move a certain distance inward. Then, as the clamping device continues to move, the block 36 will contact the hexagonal rotating column 21. When it passes, it will be blocked by the hexagonal rotating column 21, so that the block 36 moves a certain distance, thereby releasing the engagement with the card plate 14. The anti-slip plate 33 can prevent it from falling during cleaning after clamping. The anti-slip groove 34 can further improve the anti-slip ability of the anti-slip plate 33, and the slide groove 35 can make the block 36 move better.

[0041] Reference Figure 1 、 Figure 2 and Figure 3 , monitoring cameras 22 are fixedly connected to the front and rear sides of the top of the inner wall of the processing box 1, an alarm 23 is fixedly connected to the right side of the top of the outer wall of the processing box 1, a clamping plate 24 is fixedly connected to the middle of the front side of the groove partition 3, and a placement plate 25 is fixedly connected to the middle of the rear side of the groove partition 3; observation windows 26 are provided on the front and rear sides of the outer wall of the processing box 1, and a sealing frame 27 is fixedly connected to the outside of the observation window 26; a controller 28 is fixedly connected to the right side of the front of the outer wall of the processing box 1, and the controller 28 is electrically connected to the DC motor 4, the hot air blower 205 and the air intake fan 206; a plurality of drainage holes 29 are provided in the middle of the inner wall of the processing box 1, an activated carbon plate 30 is fixedly connected to the front side of the bottom of the inner wall of the processing box 1, a filter block 31 is fixedly connected to the front side of the inner wall of the processing box 1, and a drain pipe 32 is fixedly connected to the bottom of the front side of the outer wall of the processing box 1;

[0042] Specifically, the monitoring camera 22 can detect in real time whether any unexpected situation occurs in the processing box 1 during the cleaning and drying process, and a warning can be issued through the alarm 23 to facilitate timely processing by the staff. The clamping plate 24 and the placement plate 25 can facilitate the clamping device to automatically clamp the ink cartridge, and put down the ink cartridge after cleaning. The internal cleaning situation can be directly viewed through the observation window 26. The controller 28 can respectively control the starting and operating power between the DC motor 4, the hot air blower 205 and the intake fan 206. The drainage hole 29 can facilitate the flow of sewage from the rear side to the front side, and the activated carbon plate 30 can remove organic matter and some harmful substances in the sewage, and then the filter block 31 is used to prevent impurities from being discharged through the drain pipe 32.

[0043] Working principle: Before using the device, first, place the ink cartridge to be cleaned on the clamping plate 24, then start the DC motor 4 to drive the sprocket cylinder 5 to rotate; the rotation of the sprocket cylinder 5 then drives the chain 6 and the clamping device on its outside to move together; when the clamping device moves above the ink cartridge, the clamping plate 14 moves backward under the guidance of the bending plate 18, driving the entire U-shaped plate 11 to move backward to clamp the ink cartridge; when the width of the ink cartridge exceeds the norm, the U-shaped plate 11 will automatically stop further clamping during the clamping process, and the continued movement of the clamping plate 14 will stretch the first spring 15, which can adapt to the clamping needs of ink cartridges of different sizes. Then, when the clamping device approaches the L-shaped plate 20, the squeezing of the L-shaped plate 20 will cause the card plate 14 to move inward a certain distance; as the clamping device continues to move, the block 36 will contact the hexagonal rotating column 21 and be blocked during its passage, causing the block 36 to move a certain distance, thereby releasing the engagement with the card plate 14; when the block 36 moves to the outermost side, the hexagonal rotating column 21 will rotate, allowing the block 36 to pass; after the clamping device has completely passed the L-shaped plate 20, under the joint action of the first spring 15, the second spring 17 and the third spring 19, all components will return to their initial state, thereby releasing the ink cartridge;

[0044] And through the cleaning and drying mechanism 2, the external cleaning liquid is introduced into the U-shaped water pipe 202 through the connecting water pipe 203, and then the ink cartridge is accurately sprayed and rinsed using the flat nozzle nozzle 204; during this process, the gear 8 and the rack 201 are in contact and engaged, driving the gear 8 to rotate 180 degrees, and then under the push of the subsequent rack 201, the gear 8 will return to its initial state, ensuring that the rinsing process is more comprehensive and thorough; in addition, by starting the hot air blower 205 and the air intake fan 206, the cleaned ink cartridge is dried; during the drying process, the rack 201 on the rear side will drive the clamping device to rotate, ensuring that the drying effect is more comprehensive and uniform. The model of the DC motor 4 is A72, and the model of the hot air blower 205 is HAG-R3A-11.

[0045] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automatic ink cartridge cleaning line, comprising a processing box (1), characterized in that: A groove partition (3) is fixedly connected to the middle of the inner wall of the processing box (1), a DC motor (4) is fixedly connected to the left side of the top of the groove partition (3), the output end of the DC motor (4) is fixedly connected to a sprocket cylinder (5), a chain (6) is provided on the outside of the sprocket cylinder (5), a plurality of fixed blocks (7) are fixedly connected to the outside of the chain (6), a gear (8) is rotatably connected to the outside of the fixed block (7), a rotating column (9) is fixedly connected to the outside of the gear (8), a clamping block (36) is slidably connected to the bottom of the outer wall of the gear (8), a clamping plate (10) is fixedly connected to the outside of the rotating column (9), a U-shaped plate (11) is slidably connected to the outer wall of the rotating column (9), and the U-shaped plate (11) is slidably connected to the outer wall of the rotating column (9). ) is provided with a hole (12) at the bottom of the inner wall of the hole (12), a buffer column (13) is slidably connected to the inner wall of the hole (12), a card plate (14) is fixedly connected to the outer side of the buffer column (13), a first spring (15) is fixedly connected to the outer side of the card plate (14), the other end of the first spring (15) is fixedly connected to the outer side of the U-shaped plate (11), a second spring (17) is fixedly connected to the inner wall of the U-shaped plate (11), the second spring (17) is fixedly connected to the outer side of the clamping plate (10), a locking and releasing component is provided on the outer side of the groove partition (3), and a cleaning and drying mechanism (2) is provided on the outer wall of the groove partition (3), and the cleaning and drying mechanism (2) is used to clean and dry the ink cartridge.

2. The automatic ink cartridge cleaning line according to claim 1, characterized in that: The cleaning and drying mechanism (2) comprises a plurality of racks (201), the plurality of racks (201) being fixedly connected to the front and rear sides of the groove partition (3), a plurality of U-shaped water pipes (202) being fixedly connected to the middle of the front side of the groove partition (3), a connecting water pipe (203) being connected to the left side of the left U-shaped water pipe (202), a plurality of flat nozzle nozzles (204) being connected to the outer wall of the U-shaped water pipe (202), a hot air blower (205) being fixedly connected to the top of the processing box (1), and the bottom of the outer wall of the hot air blower (205) passing through the processing box (1).

3. The automatic ink cartridge cleaning line according to claim 1, characterized in that: The engaging and releasing assembly comprises a bending plate (18), the bending plate (18) being fixedly connected to the front left side of the groove partition (3), the inner bottom of the bending plate (18) being fixedly connected to a third spring (19), the inner wall of the bending plate (18) being rotatably connected to a V-shaped block (16), the bottom of the V-shaped block (16) being fixedly connected to the third spring (19), the rear left side of the groove partition (3) being fixedly connected to an L-shaped plate (20), and the front side of the L-shaped plate (20) being rotatably connected to a hexagonal rotating column (21).

4. The automatic ink cartridge cleaning line according to claim 1, characterized in that: Monitoring cameras (22) are fixedly connected to the front and rear sides of the top of the inner wall of the processing box (1), an alarm (23) is fixedly connected to the right side of the top of the outer wall of the processing box (1), a clamping plate (24) is fixedly connected to the middle of the front side of the groove partition (3), and a placement plate (25) is fixedly connected to the middle of the rear side of the groove partition (3).

5. The automatic ink cartridge cleaning line according to claim 1, characterized in that: Observation windows (26) are provided on the front and rear sides of the outer wall of the processing box (1), and a sealing frame (27) is fixedly connected to the outer side of the observation window (26).

6. The automatic ink cartridge cleaning line according to claim 1, characterized in that: A controller (28) is fixedly connected to the right side of the front outer wall of the processing box (1), and the controller (28) is electrically connected to the DC motor (4), the hot air blower (205) and the air intake blower (206).

7. The automatic ink cartridge cleaning line according to claim 1, characterized in that: A plurality of drainage holes (29) are provided in the middle of the inner wall of the treatment box (1), an activated carbon plate (30) is fixedly connected to the front side of the bottom of the inner wall of the treatment box (1), a filter block (31) is fixedly connected to the front side of the inner wall of the treatment box (1), and a drainage pipe (32) is fixedly connected to the bottom of the front side of the outer wall of the treatment box (1).

8. The automatic ink cartridge cleaning line according to claim 1, characterized in that: The adjacent sides of the clamping plate (10) and the U-shaped plate (11) are both fixedly connected with an anti-slip plate (33), and an anti-slip groove (34) is provided on the outer side of the anti-slip plate (33).

9. The automatic ink cartridge cleaning line according to claim 1, characterized in that: A sliding groove (35) is provided at the bottom of the outer wall of the gear (8), and the sliding groove (35) is slidably connected to the clamping block (36).

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