Color steel plate tile press for forming road guardrail plate

Abstract

The utility model discloses a color steel plate tile press for road guardrail plate forming, which comprises a tile press case and support side plates arranged at the left end and the right end of the top of the tile press case, a plurality of groups of input guide rollers are equidistantly arranged between the front ends of the two tile press case, and a plurality of tile press driving rollers are arranged on the rear sides of the input guide rollers. A plurality of tile pressing driving rollers are fixed to the top ends of the two supporting side plates, a plurality of tile pressing forming blocks A are fixed to the outer walls of the tile pressing driving rollers, and the top ends of the two supporting side plates are connected with a metal particle cleaning device. The metal particle cleaning device can clean metal particle impurities generated in the tile pressing process in time, the metal particle impurities can be efficiently cleaned mainly through full contact of a cleaning brush with the tile pressing driving roller and the outer wall of the tile pressing forming block A, it is guaranteed that the tile pressing quality is stable and reliable, and meanwhile the service life of the tile pressing device is prolonged. And the protective top plate of the metal particle cleaning device is protected above the tile press, so that a multi-aspect protection effect can be achieved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the related technical field of tile press, specifically relates to a color steel plate tile press for highway guardrail plate forming. BACKGROUND

[0002] In the field of highway construction and traffic safety, guardrail plates play a crucial role. Guardrail plates can effectively prevent vehicles from deviating from the road, reduce the occurrence of traffic accidents, and protect the safety of pedestrians and vehicles. Color steel plates, as a commonly used building material, have the advantages of light weight, high strength, corrosion resistance, and are widely used in the manufacture of guardrail plates;

[0003] Traditional highway guardrail plate forming processes usually use manual or simple mechanical processing methods, which have low production efficiency and unstable quality, and are difficult to meet the needs of modern highway construction. With the continuous progress of science and technology, color steel plate tile presses have emerged as the times require, providing the possibility for efficient and high-quality production of highway guardrail plates.

[0004] However, during the color steel plate tile pressing process, a large amount of metal particle impurities will be generated. These impurities not only affect the appearance quality of the guardrail plate, but also may cause wear and tear to the various components of the tile press, reducing the service life of the equipment. In addition, the accumulation of impurities may also cause equipment failure, affecting production progress. In order to solve the above problems, a metal particle cleaning device is developed, which can timely clean the metal particle impurities generated during the tile pressing process, maintain the cleanliness of the equipment, improve production efficiency and product quality. At the same time, the cleaning device also has a protective top plate, which can protect the operator from the falling of external debris and accidental splashing of metal particles. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a color steel plate tile press for highway guardrail plate forming to solve the problem of generating a large amount of metal particle impurities during the color steel plate tile pressing process, which not only affects the appearance quality of the guardrail plate, but also may cause wear and tear to the various components of the tile press, reducing the service life of the equipment.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: a color steel plate tile press for highway guardrail plate forming, comprising a tile press box and support side plates arranged at the top of the tile press box and the left and right ends thereof, a plurality of input guide rollers are arranged equidistantly between the two front ends, a plurality of tile pressing drive rollers are arranged at the rear side of the input guide rollers, a plurality of tile forming blocks A are fixed to the outer wall of each of the plurality of tile pressing drive rollers, and a metal particle cleaning device is connected to the top end of the two support side plates.

[0007] The metal particle cleaning device includes a protective top plate, a rectangular lifting sleeve, a lifting plate, positioning screws and a supporting fixed block. Supporting fixed blocks are provided on the top of the front and rear ends of the two supporting side plates. The tops of multiple supporting fixed blocks are connected to the protective top plate. Multiple rectangular lifting sleeves are fixed in the protective top plate. The rectangular lifting sleeves are vertically fixed on the protective top plate. The lifting plate is inserted in the rectangular lifting sleeve, and multiple positioning screws are threadedly inserted into the outer wall of the rear end of the rectangular lifting sleeve.

[0008] Preferably, the lifting plate can move up and down in the rectangular lifting sleeve. After the positioning screw is tightened, the screw rod can be pressed tightly against the outer wall of the rear end of the lifting plate. The rectangular lifting sleeve is flush with the outer wall of the bottom end of the protective top plate. The number of the rectangular lifting sleeves is the same as that of the shoe pressing active rollers, and there is a one-to-one correspondence between multiple rectangular lifting sleeves and multiple shoe pressing active rollers.

[0009] Preferably, the metal particle cleaning device also includes a cleaning base plate and a cleaning brush. The cleaning base plate is welded to the bottom end of the lifting plate, and a cleaning brush is provided at the bottom of the cleaning base plate. The cleaning brush can fully contact the pressing shoe active roller and the outer wall of the pressing shoe forming block A.

[0010] Preferably, a plurality of shoe pressing active rollers are provided on the lower side of each shoe pressing driven roller, a plurality of shoe pressing forming blocks B are provided on the outside of the shoe pressing driven roller, and the shoe pressing forming blocks A on the shoe pressing active roller and the shoe pressing forming blocks B on the shoe pressing driven roller are arranged alternately.

[0011] Preferably, the multiple groups of input guide rollers are composed of two separate guide rollers, and the two guide rollers are symmetrically arranged up and down, and roller shafts are provided at both ends of the input guide roller, multiple pressure shoe active rollers and multiple pressure shoe driven rollers, and the roller shafts are fixedly connected to the two supporting side plates through bearings, and the outside of the roller shafts at the left ends of the input guide roller, multiple pressure shoe active rollers and multiple pressure shoe driven rollers are provided with transmission gears.

[0012] Preferably, a tile pressing power motor is provided inside the lower center of the tile pressing machine case, an input gear is provided outside the left end of the motor shaft of the tile pressing power motor, and the input gear is connected to multiple transmission gears through a transmission chain.

[0013] Preferably, a transmission protection cover is provided on the outside of the transmission chain, and a plurality of placement feet are equidistantly provided at the bottom end of the tile pressing machine case, and the diameters and widths of the plurality of tile pressing forming blocks A and the plurality of tile pressing forming blocks B increase successively from front to back.

[0014] Compared with the existing technology, the utility model provides a color steel plate tile pressing machine for forming highway guardrails, which has the following beneficial effects:

[0015] The utility model discloses a new type metal particle cleaning device is added to the top of the color steel plate tile press for the highway guardrail forming, and the metal particle cleaning device can clean the metal particle impurity generated in the tile pressing process in time, which mainly passes through the full contact of the cleaning brush to the tile pressing driving roller and the tile forming block A outer wall, can efficiently remove the metal particle impurity, ensures the tile pressing quality stable and reliable, simultaneously, the protective top plate of metal particle cleaning device protects the top of tile press, can play the protection of many aspects, on one hand, it can prevent the dust, sundries etc of outside from falling into the tile press inside, keeps the equipment clean, reduces the equipment failure caused by the impurity, on the other hand, in the tile pressing process, if the metal particle or other object of accidental splashing, the protective top plate can play the blocking effect, reduces the risk of the injury of operator, improves the safety of working environment. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a color steel plate tile press side view plane structure schematic diagram for the highway guardrail forming of the utility model.

[0017] Figure 2 It is a color steel plate tile press internal plane structure schematic diagram for the highway guardrail forming of the utility model.

[0018] Figure 3 It is a color steel plate tile press rear view plane structure schematic diagram for the highway guardrail forming of the utility model.

[0019] Figure 4 It is a metal particle cleaning device side view plane structure schematic diagram of the utility model.

[0020] Figure 5 It is a metal particle cleaning device rear view section structure schematic diagram of the utility model.

[0021] In the drawing: 1, place foot; 2, tile press box; 3, tile pressing power motor; 4, transmission protection cover; 5, support side plate; 6, metal particle cleaning device; 7, input guide roller; 8, tile pressing driving roller; 9, tile forming block A; 10, tile pressing driven roller; 11, tile forming block B; 12, protective top plate; 13, rectangular lifting sleeve; 14, lifting plate; 15, positioning screw; 16, cleaning bottom plate; 17, support fixed block; 18, cleaning brush. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] The utility model provides Figure 1-5 The color steel plate tile forming machine for forming highway guardrails shown in the figure comprises a tile forming machine box 2 and supporting side plates 5 arranged at the left and right ends of the top of the tile forming machine box 2, a plurality of groups of input guide rollers 7 are equidistantly arranged between the two front ends, a plurality of tile forming active rollers 8 are arranged on the rear side of the input guide rollers 7, a plurality of tile forming blocks A9 are fixed on the outer walls of the plurality of tile forming active rollers 8, a plurality of tile forming driven rollers 10 are arranged on the lower sides of the plurality of tile forming active rollers 8, a plurality of tile forming blocks B11 are arranged on the outside of the tile forming driven rollers 10, the tile forming blocks A9 on the tile forming active rollers 8 and the tile forming blocks B11 on the tile forming driven rollers 10 are staggered with each other, the plurality of groups of input guide rollers 7 are composed of two separate guide rollers, and the two guide rollers are symmetrically arranged up and down, and the plurality of input guide rollers 7 are composed of two separate guide rollers. The guide roller 7 is composed of two separate guide rollers, which are symmetrically arranged up and down. Their function is to clamp the color steel plate and guide it into the tile pressing machine to ensure that the conveying direction of the color steel plate is correct and avoid offset or distortion. The input guide roller 7, multiple tile pressing active rollers 8 and multiple tile pressing driven rollers 10 are all provided with roller shafts at both ends. The roller shafts are fixedly connected to the two supporting side plates 5 through bearings. The tile pressing forming blocks A9 and tile pressing forming blocks B11 on the tile pressing active roller 8 and the tile pressing driven roller 10 are staggered with each other. When the color steel plate passes between the rollers, it is squeezed and deformed to form the required guardrail shape. The diameter and width of the multiple tile pressing forming blocks increase from front to back, so that the color steel plate is gradually deformed during the pressing process to ensure the accuracy and quality of the forming.

[0024] like Figure 1 、 Figure 2 and Figure 3As shown, the outer part of the roller shaft of the input guide roller 7, the plurality of pressing tile driving rollers 8 and the plurality of pressing tile driven rollers 10 left end are provided with transmission gears, the lower inner part of the center of the pressing tile machine box 2 is provided with a pressing tile power motor 3, the pressing tile power motor 3 serves as a power source, power is transmitted to each transmission gear through an input gear and a transmission chain, the transmission gear drives the input guide roller 7, the pressing tile driving roller 8 and the pressing tile driven roller 10 to rotate, realizing the conveying and pressing forming of the color steel plate, the outer part of the motor shaft left end of the pressing tile power motor 3 is provided with an input gear, the input gear and the plurality of transmission gears are connected through a transmission chain, the outer part of the transmission chain is provided with a transmission protection cover 4, the transmission protection cover 4 outside the transmission chain plays a protection role, preventing the chain from being disturbed and damaged by external factors, a plurality of placing bottom feet 1 are equidistantly arranged at the bottom end of the pressing tile machine box 2, the diameters and widths of the plurality of pressing tile forming blocks A 9 and the plurality of pressing tile forming blocks B 11 gradually increase from front to back, when using the color steel plate pressing tile machine for forming the highway guardrail plate, first check whether each part of the pressing tile machine is firmly installed, especially the connection between the supporting side plate 5 and the pressing tile machine box 2, the connection between the roller shaft and the bearing of the input guide roller 7, the pressing tile driving roller 8 and the pressing tile driven roller 10, confirm that the tension of the transmission chain is moderate, the transmission protection cover 4 is installed perfectly, then check whether the surface of the pressing tile forming block A 9 and the pressing tile forming block B 11 is damaged or has foreign matter attached, if necessary, clean or replace them, then place the color steel plate at the appropriate position, prepare to send it into the pressing tile machine, when starting the pressing tile machine, the power supply of the pressing tile power motor 3 needs to be connected, the motor is started, the motor shaft drives the input gear to rotate, power is transmitted to each transmission gear through the transmission chain, the transmission gear drives the input guide roller 7, the pressing tile driving roller 8 and the pressing tile driven roller 10 to rotate, then the front end of the color steel plate is inserted between the plurality of input guide rollers 7, the guide rollers arranged symmetrically above and below clamp and guide the color steel plate into the pressing tile machine, the rotation of the input guide roller 7 stably conveys the color steel plate between the pressing tile driving roller 8 and the pressing tile driven roller 10, the pressing tile forming blocks A 9 and the pressing tile forming blocks B 11 on the pressing tile driving roller 8 and the pressing tile driven roller 10 are arranged alternately, with the rotation of the rollers, the color steel plate is pressed and formed, since the diameters and widths of the plurality of pressing tile forming blocks A 9 and the plurality of pressing tile forming blocks B 11 gradually increase from front to back, the color steel plate is gradually pressed into the required guardrail plate shape when passing through different positions of the rollers, the color steel plate guardrail plate after pressing and forming is output from the rear end of the pressing tile machine, then check the quality of the finished product, and prepare to press the new color steel plate.

[0025] As Figure 1 , Figure 4 and Figure 5As shown, the top of the two supporting side panels 5 is connected to a metal particle cleaning device 6, which includes a protective top plate 12, a rectangular lifting sleeve 13, a lifting plate 14, a positioning screw 15 and a supporting fixed block 17. Supporting fixed blocks 17 are provided on the top of the front and rear ends of the two supporting side panels 5, and the tops of multiple supporting fixed blocks 17 are connected to the protective top plate 12. The protective top plate 12 not only provides support for the rectangular lifting sleeve 13 and the lifting plate 14, but also plays a protective role. During the operation of the tile press, the protective top plate 12 can prevent external dust, debris, etc. from falling into the interior of the tile press, and can also prevent accidentally splashed metal particles or other objects from causing harm to the operator. Multiple rectangular lifting sleeves 13 are fixed in the protective top plate 12, and the rectangular lifting sleeve 13 is vertically fixed on the protective top plate 12. The lifting plate 14 is inserted in the rectangular lifting sleeve 13, and the outer wall screws at the rear end of the rectangular lifting sleeve 13 The groove is plugged with multiple positioning screws 15, and the lifting plate 14 can move up and down in the rectangular lifting sleeve 13. After the positioning screw 15 is tightened, the screw rod can be pressed tightly against the outer wall of the rear end of the lifting plate 14, and the rectangular lifting sleeve 13 is flush with the outer wall of the bottom end of the protective top plate 12. The number of rectangular lifting sleeves 13 is the same as the number of the tile pressing active roller 8, and there is a one-to-one correspondence between multiple rectangular lifting sleeves 13 and multiple tile pressing active rollers 8. The design of the rectangular lifting sleeve 13 and the lifting plate 14 allows the height of the cleaning brush 18 to be adjusted according to the position of the tile pressing active roller 8 and actual needs. By loosening the positioning screw 15, the lifting plate 14 can be moved up and down, thereby changing the contact pressure and cleaning effect of the cleaning brush 18 with the roller surface. After the positioning screw 15 is tightened, the screw rod is pressed tightly against the outer wall of the rear end of the lifting plate 14, fixing the position of the lifting plate 14 to ensure that the height of the cleaning brush 18 does not change during the operation of the tile pressing machine.

[0026] like Figure 1 、 Figure 4 and Figure 5As shown, the metal particle cleaning device 6 also includes a cleaning base plate 16 and a cleaning brush 18. The bottom end of the lifting plate 14 is welded with a cleaning base plate 16, and a cleaning brush 18 is provided at the bottom of the cleaning base plate 16. The cleaning brush 18 can fully contact the tile pressing active roller 8 and the outer wall of the tile pressing forming block A9. During the installation process of the color steel plate tile pressing machine for highway guardrail forming, the supporting fixing block 17 of the metal particle cleaning device 6 is fixed to the top of the front and rear ends of the supporting side plate 5 of the tile pressing machine to ensure that the protective top plate 12 is firmly installed. Then, according to the position and height of the tile pressing active roller 8, the lifting plate 14 in the rectangular lifting sleeve 13 is adjusted so that the cleaning brush 18 at the bottom of the cleaning base plate 16 can fully contact the tile pressing active roller 8 and the outer wall of the tile pressing forming block A9. After the adjustment is completed, tighten Position the screw 15 to fix the position of the lifting plate 14, then check whether the cleaning brush 18 is firmly installed and whether there is any damage or falling off, and confirm that the positioning screw 15 is tightened, the lifting plate 14 is in a stable position, and will not shake or move during the operation of the tile press. As the tile press starts, the tile pressing active roller 8 starts to rotate, and the cleaning brush 18 automatically cleans the metal particle impurities generated during the tile pressing process in the process of contact with the tile pressing active roller 8 and the outer wall of the tile pressing forming block A9. The cleaning brush 18 at the bottom of the cleaning base plate 16 is made of a soft but elastic and wear-resistant material. When the tile pressing active roller 8 rotates, the cleaning brush 18 contacts the tile pressing active roller 8 and the outer wall of the tile pressing forming block A9, and brushes the metal particle impurities from the roller surface through friction.

[0027] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A color steel plate tile forming machine for forming highway guardrails, comprising a tile forming machine box (2) and supporting side plates (5) arranged at the left and right ends of the top of the tile forming machine box (2), a plurality of sets of input guide rollers (7) are equidistantly arranged between the front ends of the two supporting side plates (5), a plurality of tile forming active rollers (8) are arranged at the rear side of the input guide rollers (7), and a plurality of tile forming blocks A (9) are fixed to the outer walls of the plurality of tile forming active rollers (8), characterized in that: The top ends of the two supporting side plates (5) are connected to metal particle cleaning devices (6); The metal particle cleaning device (6) comprises a protective top plate (12), a rectangular lifting sleeve (13), a lifting plate (14), a positioning screw (15) and a supporting fixed block (17), wherein the tops of the front and rear ends of the two supporting side plates (5) are both provided with a supporting fixed block (17), the tops of the plurality of supporting fixed blocks (17) are connected to the protective top plate (12), a plurality of rectangular lifting sleeves (13) are fixed in the protective top plate (12), the rectangular lifting sleeves (13) are vertically fixed on the protective top plate (12), the lifting plate (14) is inserted in the rectangular lifting sleeve (13), and a plurality of positioning screws (15) are threadedly inserted into the outer wall of the rear end of the rectangular lifting sleeve (13).

2. The color steel plate tile pressing machine for forming highway guardrails according to claim 1, characterized in that: The lifting plate (14) can move up and down in the rectangular lifting sleeve (13); after the positioning screw (15) is tightened, the screw rod can be pressed tightly against the outer wall of the rear end of the lifting plate (14); the rectangular lifting sleeve (13) is flush with the outer wall of the bottom end of the protective top plate (12); the number of the rectangular lifting sleeves (13) is the same as the number of the pressing shoe active rollers (8); and there is a one-to-one correspondence between the multiple rectangular lifting sleeves (13) and the multiple pressing shoe active rollers (8).

3. The color steel plate tile pressing machine for forming highway guardrails according to claim 2, characterized in that: The metal particle cleaning device (6) further includes a cleaning base plate (16) and a cleaning brush (18). The cleaning base plate (16) is welded to the bottom end of the lifting plate (14). A cleaning brush (18) is provided at the bottom of the cleaning base plate (16). The cleaning brush (18) can fully contact the outer wall of the pressing shoe active roller (8) and the pressing shoe forming block A (9).

4. The color steel plate tile pressing machine for forming highway guardrails according to claim 1, characterized in that: A plurality of shoe pressing active rollers (8) are provided with shoe pressing driven rollers (10) on their lower sides, and a plurality of shoe pressing forming blocks B (11) are provided outside the shoe pressing driven rollers (10). The shoe pressing forming blocks A (9) on the shoe pressing active rollers (8) and the shoe pressing forming blocks B (11) on the shoe pressing driven rollers (10) are arranged in an interlaced manner.

5. The color steel plate tile pressing machine for forming highway guardrails according to claim 4, characterized in that: The plurality of groups of input guide rollers (7) are each composed of two separate guide rollers, and the two guide rollers are symmetrically arranged up and down. The input guide rollers (7), the plurality of shoe pressing active rollers (8) and the plurality of shoe pressing driven rollers (10) are each provided with a roller shaft at both ends. The roller shafts are fixedly connected to the two supporting side plates (5) through bearings. The roller shafts at the left ends of the input guide rollers (7), the plurality of shoe pressing active rollers (8) and the plurality of shoe pressing driven rollers (10) are each provided with a transmission gear.

6. The color steel plate tile pressing machine for forming highway guardrails according to claim 5, characterized in that: A tile pressing power motor (3) is provided inside the lower center of the tile pressing machine case (2), an input gear is provided outside the left end of the motor shaft of the tile pressing power motor (3), and the input gear is connected to a plurality of transmission gears via a transmission chain.

7. The color steel plate tile pressing machine for forming highway guardrails according to claim 6, characterized in that: A transmission protection cover (4) is provided on the outside of the transmission chain, a plurality of placement feet (1) are provided at equal intervals on the bottom end of the tile pressing machine box (2), and the diameters and widths of the plurality of tile pressing forming blocks A (9) and the plurality of tile pressing forming blocks B (11) increase sequentially from front to back.

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