Release agent injection device
By designing a release agent spraying device and using on-site gas source to drive high-pressure gas cylinders to spray high-concentration release agent, the problem of mold sticking during mold opening of high-precision and complex structure forgings is solved, thereby improving production efficiency and quality.
Patent Information
- Application Number
- CN202422631753.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-10-30
AI Technical Summary
High-precision and complex structure forgings are prone to mold sticking during mold production, affecting production efficiency and quality.
A mold release agent blowing device is designed. It uses an on-site gas source to drive a high-pressure gas cylinder to store the mold release agent, and sprays high-concentration mold release agent through a spray gun. Combined with gas cleaning, it improves the mold sticking problem.
It achieves energy conservation, convenient operation, improves the quality and efficiency of forging production, and effectively improves the problem of die sticking.
Smart Images

Figure CN223418265U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mold release agent spraying, in particular to a mold release agent spraying device. Background Art
[0002] With the rapid development of modern forging industry, the forging production of high-precision and complex structure forgings has become the development trend of the forging industry. High-precision and complex structure forgings are prone to die sticking problems during die production, which greatly affects production efficiency and seriously affects the quality of forgings.
[0003] Therefore, it is necessary to design a release agent blowing device to improve the above problems. Utility Model Content
[0004] In view of the above problems in the prior art, the utility model provides a release agent blowing device, which is easy to use and can spray high-concentration release agent, effectively improving the mold sticking problem and improving the production quality of forgings.
[0005] In order to achieve the above purpose, the technical solution adopted by the present utility model is:
[0006] A release agent spraying device comprises a movable bracket, a storage bottle for storing the release agent is provided on the bracket, an injection hopper for adding the release agent is provided on the upper part of the storage bottle, a check valve is provided on the lower part of the injection hopper, a three-way air source valve and a release agent outflow pipe are provided on the side of the storage bottle, the three-way air source valve is connected to the air source outflow pipe, and the release agent outflow pipe and the air source outflow pipe are connected to the spray gun.
[0007] As a preferred embodiment of the present invention, the storage bottle is a high-pressure gas cylinder.
[0008] As a preferred embodiment of the present invention, a display column for displaying the liquid level of the release agent is provided on the side of the storage bottle.
[0009] As a preferred embodiment of the present invention, a pulley is provided at the lower portion of the bracket, and the pulley includes a universal wheel.
[0010] As a preferred embodiment of the present invention, the bracket is provided with a handle for easy movement.
[0011] As a preferred embodiment of the present invention, the storage bottle is fixedly connected to the bracket via a fixing portion.
[0012] Due to the adoption of the above technical solution, compared with the prior art, the beneficial effects of the present invention are:
[0013] The mold release agent blowing device can use the on-site gas source, is more convenient to operate, does not consume other energy, realizes energy conservation, can blow high-concentration mold release agent, effectively improves the mold sticking problem, improves the forging product quality, and greatly improves the production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0014] Other objects and results of the present application will become more apparent and easily understood with reference to the following description, taken in conjunction with the accompanying drawings, in which:
[0015] Figure 1 is a perspective view of the present application;
[0016] Figure 2 is a side view of the present application;
[0017] Figure 3 is a top view of the present application;
[0018] The reference signs include: support 1, storage bottle 2, injection bucket 3, gas source three-way valve 4, mold release agent outflow pipe 5, gas source outflow pipe 6, pulley 11, handle 12, fixed part 13, display column 21, check valve 31. DETAILED DESCRIPTION
[0019] The technical solutions of the various embodiments of the present application will be described clearly and completely in combination with the drawings. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of the present application.
[0020] In the description of the present application, it should be pointed out that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0021] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to internal connections between two components. It should be noted that all figures are exemplary representations. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0022] The present invention will be further described in detail below through specific implementation examples and in conjunction with the accompanying drawings.
[0023] Reference Figures 1 to 3 , Figure 1 It is a three-dimensional diagram of the utility model. Figure 2 It is a side view of the utility model. Figure 3 : This is a top view of the utility model. The utility model provides a release agent blowing device, including a bracket 1, a storage bottle 2, an injection bucket 3, a three-way valve 4 for an air source, a release agent outflow pipe 5, an air source outflow pipe 6, and a spray gun (not shown). The bracket 1 can be moved. The bracket 1 is preferably a movable trolley. A pulley 11 is provided at the lower part of the bracket 1. The pulley 11 includes a universal wheel. A handle 12 is provided on the bracket 1 for easy movement. The storage bottle 2 is provided on the bracket 1. The storage bottle 2 is preferably a high-pressure gas cylinder. The storage bottle 2 is preferably connected to the bracket 1 through a fixing portion 13. Fixedly connected, the storage bottle 2 is used to store the release agent. A display column 21 for displaying the release agent liquid level is provided on the side of the storage bottle 2. The injection bucket 3 is arranged on the upper part of the storage bottle 2. The injection bucket 3 is used to add the release agent into the storage bottle 2. The check valve 31 is arranged at the lower part of the injection bucket 3. The air source three-way valve 4 and the release agent outflow pipe 5 are arranged on the side of the storage bottle 2. The air source three-way valve 4 is connected to the air source outflow pipe 6. The other two directions of the air source three-way valve 4 are respectively connected to the storage bottle 2 and the air source. A spray gun (not shown) is connected to the release agent outflow pipe 5 and the air source outflow pipe 6.
[0024] The following will refer to Figures 1 to 3 The working principle of the present utility model is described.
[0025] First, when the release agent spraying device of the present invention needs to be used, the device is moved to a designated position.
[0026] Second, open the check valve 31 and add a specially formulated release agent into the storage bottle 2 through the injection hopper 3. Stop adding the release agent when the liquid level reaches the specified scale on the display column 21 and close the check valve 31 to prevent the release agent liquid from flowing out.
[0027] Third, push the device to the designated production line and connect the on-site gas source to the main gas source connector of the gas source three-way valve 4. The check valve 31 must be closed in advance to prevent the release agent from splashing.
[0028] Fourth, during operation, the main air source passes through the air source three-way valve 4, and a part of the air source blows air into the storage bottle 2, generating pressure in the storage bottle 2, causing the release agent to flow out from the air source outflow pipe 6 below, and the other part of the air source flows to the air source pipeline of the spray gun (not shown), generating pressure to achieve the effect of blowing and cleaning.
[0029] Fifth, this device is matched with a special spray gun. The spray gun has two touch valves, the high point is the gas outflow valve, and the low point is the release agent outflow valve. When working, the gas valve at the high point is touched first to blow and clean the mold. When the low point valve is touched, the release agent is sprayed to improve the mold sticking problem. When in use, observe the liquid level display column 21. When it is lower than the required scale, the release agent needs to be added.
[0030] The utility model provides a release agent spraying device, which is easy to move, can use the on-site air source, is more convenient to operate, does not consume other energy, and realizes energy saving. It can spray high-concentration release agent, effectively improves the mold sticking problem, improves the quality of forging products, and greatly improves production efficiency.
[0031] The above are merely specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.
Claims
1. A release agent spraying device, characterized in that: The utility model comprises a movable bracket, wherein a storage bottle for storing a release agent is provided on the bracket, an injection hopper for filling the release agent is provided on the upper part of the storage bottle, a check valve is provided on the lower part of the injection hopper, an air source three-way valve and a release agent outflow pipe are provided on the side of the storage bottle, the air source three-way valve is connected to the air source outflow pipe, and the release agent outflow pipe and the air source outflow pipe are connected to the spray gun.
2. A release agent spraying device according to claim 1, characterized in that: The storage bottle is a high-pressure gas cylinder.
3. A release agent spraying device according to claim 1, characterized in that: A display column for displaying the liquid level of the release agent is provided on the side of the storage bottle.
4. A release agent spraying device according to claim 1, characterized in that: A pulley is provided at the lower portion of the bracket, and the pulley includes a universal wheel.
5. A release agent spraying device according to claim 1, characterized in that: The bracket is provided with a handle for easy movement.
6. A release agent spraying device according to claim 1, characterized in that: The storage bottle is fixedly connected to the bracket via a fixing portion.