Integrated machine tool tailstock for gear hobbing machine

Abstract

The utility model discloses an integrated machine tool tailstock used in a gear hobbing machine, which comprises an extrusion mechanism and a detection mechanism, the extrusion mechanism comprises a base, a hydraulic cylinder penetrating through one end of the base, an ejector pin movably penetrating through the other end of the base, a spring arranged between the hydraulic cylinder and the ejector pin, and the detection mechanism, the detection mechanism comprises a clamping sleeve connected to the top of the base in a sleeving mode, a top plate connected with the top of the clamping sleeve, a first camera connected with the bottom of the top plate, and a plate body connected with the top plate in a sliding mode. A workpiece is placed on one side of the ejector pin, then under real-time monitoring of the first camera and the second camera, the ejector pin extrudes the workpiece, the deformation degree of the spring is transmitted to the controller, the movable end of the hydraulic cylinder extends to abut against the workpiece, and then the hydraulic cylinder is closed when the spring shrinks, so that the mechanical degree is high, and the labor intensity of workers is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of machine tool tailstocks, in particular to an integrated machine tool tailstock used in a gear hobbing machine. Background Art

[0002] Gear hobbing machines are the most widely used type of gear processing machine tools. They can cut spur and helical cylindrical gears, as well as worm gears and sprockets. These gear processing machines use a hob to generate spur, helical, and herringbone gears, as well as worm gears. Using specialized hobs, these machines can also process workpieces with various special tooth shapes, such as splines and sprockets.

[0003] Application number CN202323418318.5 provides an adjustable machine tool tailstock, relating to the field of mechanical processing technology, including a mounting base and other structures. In this utility model, the spring configuration allows for controllable extrusion force during use. The greater the spring compression, the higher the extrusion strength of the pin against the workpiece. Compared to traditional rigid extrusion, installation is more convenient. However, during actual use, the spring's contraction amplitude requires constant monitoring by staff, resulting in increased labor intensity. Utility Model Content

[0004] The utility model aims to solve one of the technical problems existing in the prior art or related technologies.

[0005] To this end, the technical solution adopted in this utility model is:

[0006] An integrated machine tool tailstock for a gear hobbing machine includes an extrusion mechanism and a detection mechanism, wherein the extrusion mechanism includes a base, a hydraulic cylinder passing through one end of the base, a pin movably passing through the other end of the base, a spring arranged between the hydraulic cylinder and the pin, and a detection mechanism, wherein the detection mechanism includes a sleeve sleeved on the top of the base, a top plate connected to the top of the sleeve, a camera 1 connected to the bottom of the top plate, a plate body slidably connected to the top plate, and a camera 2 connected to the front end of the plate body, wherein the camera 1 and the camera 2 are connected in series.

[0007] By adopting the above technical solution, the workpiece is placed on one side of the ejector pin, and then under real-time monitoring by cameras 1 and 2, the ejector pin squeezes the workpiece and the degree of spring deformation is transmitted to the controller. The movable end of the hydraulic cylinder extends to press the workpiece tightly, and then when the spring contracts, the hydraulic cylinder is closed. This has a high degree of mechanization and reduces the labor intensity of the staff.

[0008] In a preferred example, the present invention can be further configured as follows: a notch is provided on the top of the base, and the spring is located inside the notch.

[0009] In a preferred example, the present invention can be further configured as follows: a transparent cover is installed inside the slot, and the transparent cover is located at the bottom of the camera.

[0010] In a preferred example, the present invention can be further configured as follows: the top plate and the plate body are made of the same material.

[0011] In a preferred example, the present invention can be further configured as follows: a controller is installed on the base, and the hydraulic cylinder and the camera are both electrically connected to the controller.

[0012] In a preferred example, the present invention can be further configured as follows: the second camera is located on one side of the ejector pin, and the second camera is electrically connected to the controller.

[0013] By adopting the above technical solution, the beneficial effects achieved by the utility model are as follows:

[0014] In the utility model, the workpiece is placed on one side of the ejector pin, and then under real-time monitoring by camera 1 and camera 2, the ejector pin squeezes the workpiece, the degree of spring deformation is transmitted to the controller, the movable end of the hydraulic cylinder extends, and the workpiece is pressed tightly. Then, when the spring contracts, the hydraulic cylinder is closed. The utility model has a high degree of mechanization and reduces the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a three-dimensional diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the extrusion mechanism of the utility model;

[0017] Figure 3 It is a schematic diagram of the detection mechanism of the utility model.

[0018] Reference numerals:

[0019] 100, extrusion mechanism; 110, base; 120, hydraulic cylinder; 130, ejector pin; 140, spring;

[0020] 200, detection mechanism; 210, ferrule; 220, top plate; 230, camera 1; 240, plate; 250, camera 2;

[0021] 300, transparent cover;

[0022] 400. Controller. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the present invention more clear, the present invention is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be noted that the embodiments of the present invention and the features therein can be combined with each other unless there is any conflict.

[0024] It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present invention.

[0025] An integrated machine tailstock for a gear hobbing machine provided by some embodiments of the present invention will be described below with reference to the accompanying drawings.

[0026] Example 1:

[0027] Combine Figure 1-3 As shown, the utility model provides an integrated machine tool tailstock for a gear hobbing machine, comprising a squeezing mechanism 100 and a detection mechanism 200. The squeezing mechanism 100 comprises a base 110, a hydraulic cylinder 120 passing through one end of the base 110, a thimble 130 movably passing through the other end of the base 110, and a spring 140 provided between the hydraulic cylinder 120 and the thimble 130.

[0028] The detection mechanism 200 includes a sleeve 210 sleeved on the top of the base 110, a top plate 220 connected to the top of the sleeve 210, a camera 1 230 connected to the bottom of the top plate 220, a plate body 240 slidingly connected to the top plate 220, and a camera 2 250 connected to the front end of the plate body 240, wherein the camera 1 230 and the camera 2 250 are connected in series.

[0029] Furthermore, the top plate 220 and the plate body 240 are made of the same material, which reduces the difficulty of material selection when manufacturing the two.

[0030] Furthermore, the second camera 250 is located on one side of the ejector pin 130 , and the second camera 250 is electrically connected to the controller 400 . This layout design ensures that the image of the ejector pin 130 squeezing the workpiece can be transmitted to the controller 400 .

[0031] Example 2:

[0032] Combine Figure 1-2 As shown, based on the first embodiment, a notch is provided on the top of the base 110 , and the spring 140 is located inside the notch. The notch is provided to provide conditions for the camera 1 230 to shoot the spring 140 .

[0033] Furthermore, a transparent cover 300 is installed inside the slot, and the transparent cover 300 is located at the bottom of the camera 1 230 . The transparent cover 300 can, on the one hand, limit the spring 140 and improve the installation stability of the spring 140 , and on the other hand, ensure that the camera 1 230 monitors the spring 140 .

[0034] Example 3:

[0035] Combine Figure 1-2 As shown, in the above embodiment, a controller 400 is installed on the base 110, and the hydraulic cylinder 120 and the camera 230 are electrically connected to the controller 400. The controller 400 is provided to make the device easier to operate.

[0036] The working principle and use process of the present invention are as follows: when the present invention is put into actual use, the workpiece is placed on one side of the ejector pin 130, and then under the real-time monitoring of the camera 1 230 and the camera 2 250, the ejector pin 130 squeezes the workpiece and the deformation degree of the spring 140 is transmitted to the controller 400, and the movable end of the hydraulic cylinder 120 extends to press the workpiece tightly, and then when the spring 140 contracts, the hydraulic cylinder 120 is closed. The device has a high degree of mechanization and reduces the labor intensity of the staff.

[0037] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. An integrated machine tool tailstock for a gear hobbing machine, characterized in that: include: An extrusion mechanism (100), comprising a base (110), a hydraulic cylinder (120) passing through one end of the base (110), a thimble (130) movably passing through the other end of the base (110), and a spring (140) disposed between the hydraulic cylinder (120) and the thimble (130); A detection mechanism (200) includes a sleeve (210) sleeved on the top of the base (110), a top plate (220) connected to the top of the sleeve (210), a camera 1 (230) connected to the bottom of the top plate (220), a plate body (240) slidably connected to the top plate (220), and a camera 2 (250) connected to the front end of the plate body (240), wherein the camera 1 (230) and the camera 2 (250) are connected in series.

2. The integrated machine tool tailstock for a gear hobbing machine according to claim 1, characterized in that: A notch is provided on the top of the base (110), and the spring (140) is located inside the notch.

3. The integrated machine tool tailstock for a gear hobbing machine according to claim 2, characterized in that: A transparent cover (300) is installed inside the notch, and the transparent cover (300) is located at the bottom of the camera 1 (230).

4. The integrated machine tool tailstock for a gear hobbing machine according to claim 1, characterized in that: The top plate (220) and the plate body (240) are made of the same material.

5. The integrated machine tool tailstock for a gear hobbing machine according to claim 1, characterized in that: A controller (400) is installed on the base (110), and the hydraulic cylinder (120) and camera 1 (230) are electrically connected to the controller (400).

6. The integrated machine tool tailstock for a gear hobbing machine according to claim 5, characterized in that: The second camera (250) is located on one side of the ejector pin (130), and the second camera (250) is electrically connected to the controller (400).

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