Flange machining tool

Abstract

The utility model discloses a flange machining tool which comprises a platform, a machining mechanism, a cleaning mechanism and supporting legs, the machining mechanism used for fixing and machining a flange is arranged above the platform, and the cleaning mechanism used for collecting sweeps generated when the flange is machined is arranged on the surface of the platform. Supporting legs are fixedly connected to the four bottom corners of the lower portion of the platform. The machining mechanism comprises a fixing frame, a telescopic air cylinder, a drilling machine, a chuck, a guiding assembly and an adjusting assembly. According to the flange machining tool, by means of the structural design of the machining mechanism, when the flange machining tool is used, a workpiece can be rapidly fixed through the chuck, then the workpiece is machined by starting the telescopic air cylinder and the drilling machine, and in the machining process, the machining efficiency is greatly improved. The position and the direction of the chuck can be changed by starting the first driving motor and the second driving motor, then different positions can be machined on the premise that a workpiece is not taken down, and the working efficiency of the device is effectively improved.

Description

Technical Field

[0001] The utility model relates to the technical field of flange processing, in particular to a flange processing tool. Background Art

[0002] Flange is also called flange flange or flange. Flange is a part that connects shafts to each other and is used to connect pipe ends. It is also useful as flange on equipment inlet and outlet, used to connect two devices, such as reducer flange. Flange connection or flange joint refers to a detachable connection of flange, gasket and bolts as a combined sealing structure. Flange processing tooling is a device that assists in positioning the flange during flange processing to facilitate flange processing.

[0003] For example, the Chinese utility model patent (CN219521332U) discloses a flange processing tool, which records: "When the splint is used to fix and position flanges of different sizes, the bolts on the connecting plate can be rotated first so that the bolts are disengaged from the fixing plate and no longer abut against the fixing plate, and then the limit plates in the slide groove on the surface of the clamping block are moved to make the limit plates on both sides of the splint approach or move away from each other, and then make the distance between the two limit plates adapt to the size of the flange, and then rotate the bolts so that the bolts abut against the fixing plate to complete the fixation of the limit plate position. By adjusting the spacing between the two limit plates, the limit plates on the splint can be adapted to flanges of different sizes, thereby improving the use effect of the splint, and then improving the use effect of the flange processing tool", and also records: "When using the flange processing tool to punch the flange, the splint is first used to fix the flange in position, and then the processing is carried out. When using the splint, a pair of splints are generally used to fix the flange close to each other, resulting in the flange easily moving in the direction without the splint during processing, thereby affecting the flange processing problem".

[0004] In summary, it can be seen that the following technical problems exist in the prior art: although the flange processing tooling in the above patent can fix the workpiece when in use, it is often necessary to process at different positions of workpieces of different sizes during processing, resulting in the need to frequently remove the workpiece and change its position during processing, which is very cumbersome and affects work efficiency. For this reason, this application proposes a flange processing tooling to provide a new technical solution to solve the technical problems mentioned in the above patent. Utility Model Content

[0005] Based on this, it is necessary to provide a flange processing tooling to address the above technical problems. Through the structural design of the processing mechanism, the workpiece can be quickly fixed by the chuck during use, and then processed by starting the telescopic cylinder and the drilling machine. During the processing, the position and direction of the chuck can be changed by starting the first drive motor and the second drive motor, so that different positions can be processed without removing the workpiece, which effectively improves the working efficiency of the device.

[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0007] A flange processing tool is used for flange processing.

[0008] The flange processing tooling specifically includes: a platform, a processing mechanism, a cleaning mechanism and support legs. A processing mechanism for fixing and processing the flange is provided on the top of the platform. A cleaning mechanism for collecting waste chips generated during flange processing is provided on the surface of the platform. Support legs are fixedly connected to the four bottom corners below the platform.

[0009] The processing mechanism includes a fixed frame, a telescopic cylinder, a drilling machine, a chuck, a guide assembly and an adjustment assembly. The fixed frame is fixedly connected to the upper middle part of the platform, the top of the fixed frame is fixedly connected to the telescopic cylinder, the telescopic end of the telescopic cylinder is fixedly connected to the drilling machine, and a chuck is provided above the platform and below the drilling machine.

[0010] As a preferred embodiment of the flange processing tooling provided by the present invention, the guide assembly includes a movable groove and a worm gear. A movable groove is horizontally opened on the surface of the platform at a position corresponding to the chuck. A worm gear is movably connected to the inner side of the movable groove, and the worm gear is fixedly connected to the bottom surface of the chuck.

[0011] As a preferred embodiment of the flange processing tool provided by the present invention, the adjusting assembly includes a first worm, a second worm, a first drive motor and a second drive motor. The first worm and the second worm are respectively rotatably connected inside the platform and located on both sides of the worm wheel. The first worm and the second worm are respectively engaged with the two sides of the worm wheel. The first drive motor and the second drive motor are also fixedly connected inside the platform, and the output ends of the first drive motor and the second drive motor are respectively fixedly connected to the first worm and the second worm.

[0012] As a preferred embodiment of the flange processing tool provided by the present invention, the cleaning mechanism includes an air collecting hood, a conveying assembly and a collecting assembly, and two air collecting hoods are symmetrically arranged above the platform and on both sides of the chuck.

[0013] As a preferred embodiment of the flange machining tool provided by the utility model, the conveying assembly comprises a conveying pipe and a suction pump, the middle part of the gas collecting hood is fixedly connected with the conveying pipe, the conveying pipe is arranged in communication with the gas collecting hood, the conveying pipe penetrates downward through the platform and extends to the bottom surface of the platform, and the outer side of the conveying pipe is fixedly connected with the suction pump.

[0014] As a preferred embodiment of the flange machining tool provided by the utility model, the collecting assembly comprises a fixing box, a collecting box and a handle, the bottom surface of the platform is fixedly connected with the fixing box, the conveying pipe extends to the inside of the fixing box, the inside of the fixing box is slidably connected with the collecting box, and the outer side of the collecting box is fixedly connected with the handle.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] The flange machining tool provided by the utility model has the following beneficial effects: the workpiece can be quickly fixed by the chuck, the machining is carried out by starting the telescopic air cylinder and the drilling machine, the position and direction of the chuck can be changed by starting the first driving motor and the second driving motor, different positions can be machined without taking down the workpiece, and the working efficiency of the device is effectively improved.

[0017] The flange machining tool provided by the utility model has the following beneficial effects: the debris generated in the machining process can be sucked into the collecting box in the fixing box from the gas collecting hood, the influence of the debris on the machining environment is avoided, and the practicability of the device is effectively improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the scheme in the utility model, the following will briefly introduce the drawings needed to be used in the embodiment description, and obviously, the drawings in the following description are some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to the drawings without creative labor.

[0019] Figure 1 The overall structure schematic view of the flange machining tool provided by the utility model is shown in the figure.

[0020] Figure 2 The structure schematic view of the drilling machine and the movable groove of the flange machining tool provided by the utility model is shown in the figure.

[0021] Figure 3 The structure schematic view of the chuck and the worm gear of the flange machining tool provided by the utility model is shown in the figure.

[0022] Figure 4A cross-sectional view of the internal structure of the flange processing tooling platform provided by the present invention;

[0023] Figure 5 This is a schematic diagram of the structure of the flange processing tooling gas collection hood and conveying pipe provided by the utility model;

[0024] Figure 6 This is a structural schematic diagram of the flange processing tooling fixing box and the collection box provided by the utility model.

[0025] The markings in the figure are as follows:

[0026] 1. Platform; 2. Processing mechanism; 3. Cleaning mechanism; 4. Support legs; 5. Fixed frame; 6. Telescopic cylinder; 7. Drilling machine; 8. Chuck; 9. Movable slot; 10. Worm gear; 11. First worm; 12. Second worm; 13. First drive motor; 14. Second drive motor; 15. Gas collecting hood; 16. Delivery pipe; 17. Suction pump; 18. Fixed box; 19. Collection box; 20. Handle. DETAILED DESCRIPTION

[0027] In order to help those skilled in the art better understand the present invention, the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0028] As described in the background technology, although the flange processing tooling in the above patent can fix the workpiece when in use, it is often necessary to process at different positions of workpieces of different sizes during processing, resulting in the need to frequently remove the workpiece and change its position during processing, which is very cumbersome and affects work efficiency.

[0029] In order to solve this technical problem, the utility model provides a flange processing tool, which is used for flange processing.

[0030] Specifically, please refer to Figures 1-6 , the flange processing tooling specifically includes:

[0031] Platform 1, processing mechanism 2, cleaning mechanism 3 and support legs 4. The processing mechanism 2 for fixing and processing the flange is set above the platform 1. The cleaning mechanism 3 for collecting waste chips generated during flange processing is set on the surface of the platform 1. Support legs 4 are fixedly connected to the four bottom corners below the platform 1.

[0032] The processing mechanism 2 includes a fixed frame 5, a telescopic cylinder 6, a drilling machine 7, a chuck 8, a guide assembly and an adjustment assembly. The fixed frame 5 is fixedly connected to the upper middle part of the platform 1, the top of the fixed frame 5 is fixedly connected to the telescopic cylinder 6, the telescopic end of the telescopic cylinder 6 is fixedly connected to the drilling machine 7, and a chuck 8 is arranged above the platform 1 and below the drilling machine 7.

[0033] The flange processing tool provided by the present invention, through the structural design of the processing mechanism 2, can quickly fix the workpiece through the chuck 8 when in use, and then process it by starting the telescopic cylinder 6 and the drilling machine 7. During the processing, the position and direction of the chuck 8 can be driven to change by starting the first drive motor 13 and the second drive motor 14, so that different positions can be processed without removing the workpiece, which effectively improves the working efficiency of the device.

[0034] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0035] Example 1:

[0036] Please refer to Figures 1-4 A flange processing tool comprises: a platform 1, a processing mechanism 2, a cleaning mechanism 3 and a support leg 4. The processing mechanism 2 for fixing and processing the flange is provided above the platform 1. The cleaning mechanism 3 for collecting waste chips generated during flange processing is provided on the surface of the platform 1. The four bottom corners below the platform 1 are fixedly connected with the support legs 4.

[0037] Specifically, the processing mechanism 2 includes a fixed frame 5, a telescopic cylinder 6, a drilling machine 7, a chuck 8, a guide assembly and an adjustment assembly. The fixed frame 5 is fixedly connected to the upper middle part of the platform 1, the top of the fixed frame 5 is fixedly connected to the telescopic cylinder 6, the telescopic end of the telescopic cylinder 6 is fixedly connected to the drilling machine 7, and a chuck 8 is provided above the platform 1 and below the drilling machine 7.

[0038] Furthermore, the guide assembly includes a movable groove 9 and a worm gear 10. A movable groove 9 is horizontally opened on the surface of the platform 1 at a position corresponding to the chuck 8. The inner side of the movable groove 9 is movably connected to the worm gear 10, and the worm gear 10 is fixedly connected to the bottom surface of the chuck 8.

[0039] Furthermore, the adjustment component includes a first worm 11, a second worm 12, a first drive motor 13 and a second drive motor 14. The first worm 11 and the second worm 12 are rotatably connected to the interior of the platform 1 and are located on both sides of the worm wheel 10. The first worm 11 and the second worm 12 are respectively engaged with the two sides of the worm wheel 10. The interior of the platform 1 is also fixedly connected to the first drive motor 13 and the second drive motor 14. The output ends of the first drive motor 13 and the second drive motor 14 are respectively fixedly connected to the first worm 11 and the second worm 12.

[0040] It can be seen that when in use, the flange workpiece to be processed can be fixed by the chuck 8, and then the fixed workpiece can be processed by starting the telescopic cylinder 6 and the drilling machine 7. When workpieces of different sizes and positions need to be processed, the first drive motor 13 and the second drive motor 14 can be started at the same time to drive the first worm 11 and the second worm 12 to rotate in opposite directions, which can drive the worm wheel 10 meshing with the first worm 11 and the second worm 12 to rotate, and drive the chuck 8 to rotate synchronously, thereby changing the processing position. If the first drive motor 13 and the second drive motor 14 are started to drive the first worm 11 and the second worm 12 to rotate in the same direction, the first worm 11 and the second worm 12 can be used to push the worm wheel 10 together with the chuck 8 to move along the direction of the movable slot 9, thereby processing workpieces of different sizes, so that the device can process different positions without removing the workpiece, effectively improving the working efficiency of the device.

[0041] Example 2:

[0042] The flange processing tooling provided in Example 1 is further optimized, specifically, as follows Figure 5-Figure 6 As shown, further, the cleaning mechanism 3 includes an air collecting hood 15, a conveying assembly and a collecting assembly. Two air collecting hoods 15 are symmetrically arranged above the platform 1 and on both sides of the chuck 8.

[0043] Furthermore, the conveying assembly includes a conveying pipe 16 and an air suction pump 17. The conveying pipe 16 is fixedly connected to the middle of the air collecting hood 15. The conveying pipe 16 is connected to the air collecting hood 15. The conveying pipe 16 passes downward through the platform 1 and extends to the bottom surface of the platform 1. The outer side of the conveying pipe 16 is fixedly connected to the air suction pump 17.

[0044] Furthermore, the collection assembly includes a fixed box 18, a collection box 19 and a handle 20. The bottom surface of the platform 1 is fixedly connected to the fixed box 18, the conveying pipe 16 extends to the interior of the fixed box 18, the interior of the fixed box 18 is slidably connected to the collection box 19, and the outside of the collection box 19 is fixedly connected to the handle 20.

[0045] It can be seen that when processing the flange workpiece, the suction pump 17 can be started to transport the debris at the chuck 8 downward along the direction of the conveying pipe 16 to the inside of the fixed box 18 through the air collecting hood 15, and then the debris falls into the collection box 19 inside the fixed box 18 for collection. After the processing is completed, the handle 20 can be pulled out to pull out the collection box 19 to complete the cleaning of the waste chips, thereby avoiding the impact of the debris on the processing environment and effectively improving the practicality of the device.

Claims

1. A flange processing tool, characterized in that: include: A platform (1), a processing mechanism (2), a cleaning mechanism (3) and supporting legs (4); a processing mechanism (2) for fixing and processing a flange is provided above the platform (1); a cleaning mechanism (3) for collecting waste chips generated during flange processing is provided on the surface of the platform (1); and supporting legs (4) are fixedly connected to the four bottom corners below the platform (1); The processing mechanism (2) comprises a fixed frame (5), a telescopic cylinder (6), a drilling machine (7), a chuck (8), a guide assembly and an adjustment assembly. The fixed frame (5) is fixedly connected to the middle part of the upper part of the platform (1), the top of the fixed frame (5) is fixedly connected to the telescopic cylinder (6), the telescopic end of the telescopic cylinder (6) is fixedly connected to the drilling machine (7), and the chuck (8) is provided above the platform (1) and below the drilling machine (7).

2. The flange processing tool according to claim 1, characterized in that: The guide assembly comprises a movable groove (9) and a worm gear (10); a movable groove (9) is transversely provided on the surface of the platform (1) at a position corresponding to the chuck (8); a worm gear (10) is movably connected to the inner side of the movable groove (9); and the worm gear (10) is fixedly connected to the bottom surface of the chuck (8).

3. The flange processing tool according to claim 2, characterized in that: The adjustment component comprises a first worm (11), a second worm (12), a first drive motor (13) and a second drive motor (14); the first worm (11) and the second worm (12) are rotatably connected inside the platform (1) and located on both sides of the worm wheel (10); the first worm (11) and the second worm (12) are respectively meshed and connected with both sides of the worm wheel (10); the first drive motor (13) and the second drive motor (14) are also fixedly connected inside the platform (1); the output ends of the first drive motor (13) and the second drive motor (14) are respectively fixedly connected to the first worm (11) and the second worm (12).

4. The flange processing tool according to claim 1, characterized in that: The cleaning mechanism (3) comprises an air collecting hood (15), a conveying assembly and a collecting assembly. Two air collecting hoods (15) are symmetrically arranged above the platform (1) and on both sides of the chuck (8).

5. The flange processing tool according to claim 4, characterized in that: The conveying assembly includes a conveying pipe (16) and an air suction pump (17). The middle part of the air collecting hood (15) is fixedly connected to the conveying pipe (16). The conveying pipe (16) is connected to the air collecting hood (15). The conveying pipe (16) passes through the platform (1) downward and extends to the bottom surface of the platform (1). The outer side of the conveying pipe (16) is fixedly connected to the air suction pump (17).

6. The flange processing tool according to claim 5, characterized in that: The collecting assembly comprises a fixed box (18), a collecting box (19) and a handle (20); the bottom surface of the platform (1) is fixedly connected to the fixed box (18); the conveying pipe (16) extends to the interior of the fixed box (18); the interior of the fixed box (18) is slidably connected to the collecting box (19); and the outer side of the collecting box (19) is fixedly connected to the handle (20).

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