Multifunctional assembling and welding all-in-one machine structure

Through the combination of photoelectric sensors and lifting block structures, the number of workpieces is automatically recorded, solving the tedious problem of manual counting of the number of workpieces in existing assembly and welding machines and improving processing efficiency.

CN223418672UActive Publication Date: 2025-10-10DONGGUAN XINYU ENERGY SAVING EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422849312.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-10-10
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

After the workpieces are assembled and welded, the existing integrated welding machines require personnel to manually count and register the number of workpieces, which makes the operation cumbersome when the number of workpieces is large, affecting processing efficiency.

Method used

Adopting photoelectric sensor and lifting block structure, the photoelectric sensor detects the position of the workpiece and automatically records the number, and the total number is displayed on the display to reduce manual intervention.

Benefits of technology

It realizes the automatic recording of the number of workpieces, reduces the steps of manual counting, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223418672U_ABST
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Abstract

The utility model discloses a multifunctional assembling and welding all-in-one machine structure which comprises a plurality of foot stools, the foot stools are symmetrically arranged, top frames are fixedly connected to the tops of the foot stools, a plurality of rollers are rotationally connected to the inner sides of the top frames, welding is conducted through a welding mechanism, after welding is completed, a conveying belt continues to discharge workpieces, the workpieces move forwards, and the rollers are driven by a motor to rotate. The lifting block is pressed to move downwards, the lifting block drives the photoelectric sensor to move to the position where the insertion piece is inserted into the inner side of the photoelectric sensor, light signals in the photoelectric sensor are cut off by the insertion piece, after the workpiece is completely discharged, the spring assists the lifting block to reset again, the photoelectric sensor is separated from the partition of the insertion piece, and the light signals in the photoelectric sensor are recovered. The photoelectric sensor sends fluctuation of signals on one side to the displayer, the displayer adds one on the basis of existing displayed numbers, the total number of workpieces machined in batches can be effectively marked, the situation that workers manually count the workpieces is reduced, and the machining efficiency is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of assembly and welding all-in-one machines, and particularly relates to a multifunctional assembly and welding all-in-one machine structure. Background Art

[0002] The integrated welding machine is an automated equipment mainly used in the manufacturing and welding process of metal structures. It integrates the assembly and welding processes together, improving production efficiency and welding quality. The integrated welding machine is usually used in the production of heavy components in the manufacturing industry, such as ships, bridges, high-rise buildings, heavy machinery, etc.

[0003] Some existing integrated assembly and welding machines will discharge the workpieces after completing assembly and welding. After batch processing of the workpieces, personnel still need to manually count the number of workpieces, register and store the data. When the number of workpieces is large, this operation is more cumbersome and has a more adverse impact on processing efficiency. Utility Model Content

[0004] The technical problem to be solved by the present invention is to overcome the existing defects and provide a multifunctional integrated assembly and welding machine structure to solve the problem proposed in the above background technology that some existing integrated assembly and welding machines will discharge the workpieces after completing the assembly and welding of the workpieces. After the workpieces are processed in batches, personnel still need to manually count the number of workpieces, register and store the data. When the number of workpieces is large, the operation is more cumbersome and has a more adverse effect on the processing efficiency.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multifunctional integrated welding machine structure, including a tripod, wherein the tripod is symmetrically arranged with several, the top of the tripod is fixedly connected to a top frame, the inner side of the top frame is rotatably connected to several rollers, one end of one of the rollers is fixedly connected to a motor, one side of the motor is fixedly connected to the top frame, the outer sides of the rollers are rotatably connected to a conveyor belt, one side of the top frame is fixedly connected to a frame body, the top of the frame body is fixedly connected with a hydraulic cylinder, the output end of the hydraulic cylinder is fixedly connected to a limiting wheel, one side of the frame body is fixedly connected with a welding mechanism, the welding mechanism is symmetrically arranged with several, one side of the top frame is fixedly connected with a horizontal limiting wheel, the horizontal limiting wheels are symmetrically arranged with several, the other side of the top of the top frame is fixedly connected with a vertical limiting wheel, and the vertical limiting wheels are symmetrically arranged with several.

[0006] Preferably, one side of the top frame is fixedly connected to a support plate, the inner side of the support plate is slidably connected to a first screw, the outer side of the bottom end of the first screw is threadedly connected to a pressure ring, the top of the first screw is fixedly connected to a lifting block, the outer side of the top end of the first screw is movably connected to a spring, one side of the lifting block is fixedly connected to a photoelectric sensor, the top of the support plate is fixedly connected to a display, the photoelectric sensor and the display are electrically connected, one side of the photoelectric sensor is threadedly connected to a second screw, and the outer side of the second screw is movably connected to a plug through a limiting hole.

[0007] Preferably, a sliding rod is fixedly connected to one side of the bottom of the lifting block, two sliding rods are symmetrically provided, and a supporting plate is slidably connected to the outer side of each sliding rod.

[0008] Preferably, a bracket is fixedly connected to the bottom of the support plate, two brackets are symmetrically arranged, and both brackets are triangular structures. One side of the bracket is fixedly connected to the top frame, and one side of the support plate is fixedly connected to the top frame.

[0009] Preferably, a rotary vane is fixedly connected to one side of the pressure ring, and two rotary vanes are symmetrically arranged. The inner side of the pressure ring is threadedly connected to the first screw.

[0010] Preferably, the lifting block is an inclined structure, and a roller is rotatably connected to the inner side of the lifting block, and the roller is made of a flexible material.

[0011] Preferably, the limiting hole is a U-shaped structure, the inner side of the limiting hole is movably connected to the second screw, and the outer side of the second screw is threadedly connected to the supporting plate.

[0012] Preferably, a gasket is movably connected to the outer side of one end of the second screw rod, a supporting plate is threadedly connected to the outer side of the second screw rod, and a top frame is fixedly connected to one side of the supporting plate.

[0013] Compared with the existing technology, the present invention provides a multifunctional welding machine structure with the following beneficial effects:

[0014] The lifting block is pressed down and the lifting block drives the photoelectric sensor to move to the position where the insert is inserted into the inner side of the photoelectric sensor. At this time, the light signal in the photoelectric sensor is blocked by the insert. After the workpiece is completely discharged, the spring-assisted lifting block is reset, and the photoelectric sensor is immediately separated from the block of the insert. At this time, the light signal in the photoelectric sensor is restored, and the photoelectric sensor sends the fluctuation of the signal on one side to the display. The display immediately adds one to the existing displayed number, which can effectively identify the total number of batch processed workpieces, reduce the situation of manual counting of workpieces, and ensure processing efficiency.

[0015] 2. The utility model is provided with a rotary vane, one side of which is fixedly connected to a pressure ring, and the inner side of the pressure ring is threadedly connected to a first screw, which can effectively facilitate personnel to pinch and rotate the pressure ring to adjust the height of the lifting block and the elastic force of the spring;

[0016] 3. The utility model provides a bracket, which is a triangular structure. The top of the bracket is fixedly connected to a support plate, and one side of the bracket is fixedly connected to a top frame, which can effectively ensure the stability of the support plate during long-term use.

[0017] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. The utility model has a scientific and reasonable structure, is safe and convenient to use, and provides great help to people. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0019] Figure 1 This is an axonometric structural diagram of a multifunctional welding machine proposed in the present invention;

[0020] Figure 2 for Figure 1 Schematic diagram of the enlarged structure at A in the middle;

[0021] Figure 3 This is a schematic diagram of the exploded structure of a lifting block of a multifunctional welding machine structure proposed in the present invention;

[0022] Figure 4 This is a front view structural diagram of a multifunctional welding machine proposed in the present invention;

[0023] Figure 5 This is a side view schematic diagram of a multifunctional welding machine proposed in the present invention;

[0024] Figure 6 This is a schematic top view of a multifunctional welding machine structure proposed in the present invention;

[0025] In the figure: tripod 1, top frame 2, roller 3, motor 4, conveyor belt 5, frame 6, hydraulic cylinder 7, limiting wheel 8, welding mechanism 9, horizontal limiting wheel 10, vertical limiting wheel 11, support plate 12, first screw 13, pressure ring 14, lifting block 15, spring 16, photoelectric sensor 17, second screw 18, limiting hole 19, insert 20, gasket 21, rotary vane 22, bracket 23, slide rod 24, display 25, roller 26. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figure 1-6The utility model provides a technical solution: a multifunctional welding machine structure, including a tripod 1, the tripod 1 is symmetrically arranged with several, the top of the tripod 1 is fixedly connected to a top frame 2, the inner side of the top frame 2 is rotatably connected to several rollers 3, one end of one roller 3 is fixedly connected to a motor 4, one side of the motor 4 is fixedly connected to the top frame 2, and the outer sides of the rollers 3 are rotatably connected to the conveyor belt 5, one side of the top frame 2 is fixedly connected to a frame body 6, the top of the frame body 6 is fixedly connected to a hydraulic cylinder 7, the output end of the hydraulic cylinder 7 is fixedly connected to a limiting wheel 8, one side of the frame body 6 is fixedly connected to a welding mechanism 9, and the welding mechanism 9 is symmetrically arranged with several, one side of the top of the top frame 2 is fixedly connected to a horizontal limiting wheel 10, and the horizontal limiting wheels 10 are symmetrically arranged with several, and the other side of the top of the top frame 2 is fixedly connected to a vertical limiting wheel 11, and the vertical limiting wheels 11 are symmetrically arranged with several. Place the workpiece on the top of the conveyor belt 5, turn on the motor 4, and the conveyor belt 5 is rotated by the roller 3. Drive the workpiece to move horizontally, open the hydraulic cylinder 7 to drive the limiting wheel 8 to move down to the height where the bottom of the limiting wheel 8 contacts the top of the workpiece, limit the vertical height of the workpiece, and then during the movement of the workpiece, welded by the welding mechanism 9. After welding is completed, the conveyor belt 5 continues to discharge the workpiece, and the workpiece moves forward, pressing the lifting block 15 to move down. The lifting block 15 drives the photoelectric sensor 17 to move to the position where the insert 20 is inserted into the inner side of the photoelectric sensor 17. At this time, the light signal in the photoelectric sensor 17 is blocked by the insert 20. After the workpiece is completely discharged, the spring 16 assists the lifting block 15 to reset, and the photoelectric sensor 17 immediately disengages from the isolation of the insert 20. At this time, the light signal in the photoelectric sensor 17 is restored, and the photoelectric sensor 17 sends the fluctuation of the signal on one side to the display 25. The display 25 immediately adds one to the existing displayed number, which can effectively identify the total number of workpieces processed in batches, reduce the occurrence of manual counting of workpieces by personnel, and ensure processing efficiency.

[0028] In the present utility model, preferably, one side of the top frame 2 is fixedly connected to a support plate 12, the inner side of the support plate 12 is slidably connected to a first screw 13, the outer side of the bottom end of the first screw 13 is threadedly connected to a pressure ring 14, the top of the first screw 13 is fixedly connected to a lifting block 15, the outer side of the top end of the first screw 13 is movably connected to a spring 16, one side of the lifting block 15 is fixedly connected to a photoelectric sensor 17, the top of the support plate 12 is fixedly connected to a display 25, the photoelectric sensor 17 and the display 25 are electrically connected, one side of the photoelectric sensor 17 is threadedly connected to a second screw 18, the outer side of the second screw 18 is movably connected to an insert 20 through a limiting hole 19, and the recording of numbers by the display 25 effectively reminds personnel of the number of workpieces processed.

[0029] In the present invention, preferably, a sliding rod 24 is fixedly connected to one side of the bottom of the lifting block 15, and two sliding rods 24 are symmetrically provided. The outer sides of the sliding rods 24 are slidably connected to the support plate 12, which can effectively ensure the stability of the lifting block 15 during movement.

[0030] In the utility model, preferably, the bottom of the supporting plate 12 is fixedly connected with a bracket 23, the bracket 23 is symmetrically arranged with two, the bracket 23 is a triangular structure, one side of the bracket 23 is fixedly connected with the top frame 2, one side of the supporting plate 12 is fixedly connected with the top frame 2, and the stability of the supporting plate 12 can be effectively guaranteed.

[0031] In the utility model, preferably, one side of the pressing ring 14 is fixedly connected with a rotating piece 22, the rotating piece 22 is symmetrically arranged with two, the inner side of the pressing ring 14 is screw-connected with the first screw rod 13, personnel can be conveniently pinched to rotate the pressing ring 14, and the position of the lifting block 15 and the elasticity of the spring 16 can be effectively adjusted.

[0032] In the utility model, preferably, the lifting block 15 is an inclined angle structure, the inner side of the lifting block 15 is rotatably connected with a roller 26, the roller 26 is made of flexible material, and the smoothness when the workpiece moves can be effectively improved.

[0033] In the utility model, preferably, the limiting hole 19 is a U-shaped structure, the inner side of the limiting hole 19 is movably connected with the second screw rod 18, the outer side of the second screw rod 18 is screw-connected with the supporting plate 12, and the height position of the inserting piece 20 can be effectively adjusted.

[0034] In the utility model, preferably, the outer side of one end of the second screw rod 18 is movably connected with a gasket 21, the outer side of the second screw rod 18 is screw-connected with the supporting plate 12, one side of the supporting plate 12 is fixedly connected with the top frame 2, and the stability of the second screw rod 18 during long-time use can be effectively guaranteed.

[0035] The working principle and use process of the utility model are as follows: when in use, the workpiece is placed on the top of the conveying belt 5, the motor 4 is turned on to rotate the roller 3, the conveying belt 5 drives the workpiece to move horizontally, the hydraulic cylinder 7 is turned on to drive the limiting wheel 8 to move downwards to the height of the top of the workpiece, the position of the workpiece in the vertical direction is limited, then the workpiece is welded by the welding mechanism 9 during movement, after welding, the conveying belt 5 continues to discharge the workpiece, the workpiece moves forward, the lifting block 15 is pressed to move downwards, the lifting block 15 drives the photoelectric sensor 17 to move to the position where the inserting piece 20 is inserted into the inner side of the photoelectric sensor 17, at this time, the light signal in the photoelectric sensor 17 is interrupted by the inserting piece 20, after the workpiece is completely discharged, the spring 16 assists the lifting block 15 to reset, the photoelectric sensor 17 is separated from the interruption of the inserting piece 20, at this time, the light signal in the photoelectric sensor 17 is restored, the photoelectric sensor 17 sends the fluctuation of the signal on one side to the display 25, the display 25 adds one to the displayed number, the total number of the workpieces in batch processing can be effectively identified, the situation that personnel manually count the workpieces is reduced, and the processing efficiency is guaranteed.

[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A multifunctional welding machine structure, comprising a stand (1), characterized in that: The tripod (1) is symmetrically provided with a plurality of them. The top of each of the tripods (1) is fixedly connected to a top frame (2). The inner side of each of the top frames (2) is rotatably connected to a plurality of rollers (3). One end of one of the rollers (3) is fixedly connected to a motor (4). One side of the motor (4) is fixedly connected to the top frame (2). The outer sides of each of the rollers (3) are rotatably connected to a conveyor belt (5). One side of the top frame (2) is fixedly connected to a frame body (6). The top of the frame body (6) is fixedly connected to a hydraulic cylinder (7). The output end of the hydraulic cylinder (7) is fixedly connected to a limiting wheel (8). One side of the frame body (6) is fixedly connected to a welding mechanism (9). The welding mechanisms (9) are symmetrically provided. One side of the top of the top frame (2) is fixedly connected to a horizontal limiting wheel (10). The horizontal limiting wheels (10) are symmetrically provided. The other side of the top of the top frame (2) is fixedly connected to a vertical limiting wheel (11). The vertical limiting wheels (11) are symmetrically provided.

2. The multifunctional welding machine structure according to claim 1, characterized in that: One side of the top frame (2) is fixedly connected to a supporting plate (12), the inner side of the supporting plate (12) is slidably connected to a first screw rod (13), the outer side of the bottom end of the first screw rod (13) is threadedly connected to a pressure ring (14), the top of the first screw rod (13) is fixedly connected to a lifting block (15), the outer side of the top end of the first screw rod (13) is movably connected to a spring (16), one side of the lifting block (15) is fixedly connected to a photoelectric sensor (17), the top of the supporting plate (12) is fixedly connected to a display (25), the photoelectric sensor (17) and the display (25) are electrically connected, one side of the photoelectric sensor (17) is threadedly connected to a second screw rod (18), and the outer side of the second screw rod (18) is movably connected to an insert (20) through a limiting hole (19).

3. The multifunctional welding machine structure according to claim 2, characterized in that: A sliding rod (24) is fixedly connected to one side of the bottom of the lifting block (15), and two sliding rods (24) are symmetrically arranged. The outer sides of the sliding rods (24) are both slidably connected to a supporting plate (12).

4. The multifunctional welding machine structure according to claim 3, characterized in that: The bottom of the support plate (12) is fixedly connected to a bracket (23), two brackets (23) are symmetrically arranged, and each bracket (23) has a triangular structure. One side of each bracket (23) is fixedly connected to a top frame (2), and one side of the support plate (12) is fixedly connected to the top frame (2).

5. The multifunctional welding machine structure according to claim 2, characterized in that: One side of the pressure ring (14) is fixedly connected with a rotary vane (22), and two rotary vanes (22) are symmetrically arranged. The inner side of the pressure ring (14) is threadedly connected with a first screw rod (13).

6. The multifunctional welding machine structure according to claim 2, characterized in that: The lifting block (15) is an inclined structure, and the inner side of the lifting block (15) is rotatably connected to a roller (26), and the roller (26) is made of a flexible material.

7. The multifunctional welding machine structure according to claim 2, characterized in that: The limiting hole (19) is a U-shaped structure. The inner side of the limiting hole (19) is movably connected to a second screw rod (18), and the outer side of the second screw rod (18) is threadedly connected to a supporting plate (12).

8. The multifunctional welding machine structure according to claim 7, characterized in that: A gasket (21) is movably connected to the outer side of one end of the second screw rod (18), and a support plate (12) is threadedly connected to the outer side of the second screw rod (18), and one side of the support plate (12) is fixedly connected to the top frame (2).