High-precision automatic assembly manipulator

Abstract

The utility model provides a high-precision automatic assembly manipulator, including assembly module, loading module and drive module, the assembly module and loading module are respectively arranged on the both sides of drive module output end, the assembly module includes first regulator clamping component and second regulator clamping component, and the first regulator clamping component and the second regulator clamping component are connected with each other. A first air clamp and a suction cup component are arranged at the output end of the first adjuster clamping assembly, an air suction pipe column is arranged at the output end of the suction cup component, a circular truncated cone suction nozzle is arranged at the bottom end of the air suction pipe column, and the circular truncated cone suction nozzle is located over the arc-shaped clamp set at the output end of the first air clamp. The output end of the second regulator clamping assembly is provided with a second air clamp and an external expansion part, the external expansion part comprises two symmetrical semi-arc external expansion clamps, and the two symmetrical semi-arc external expansion clamps are arranged on the inner sides of two symmetrical half side clamps at the output end of the second air clamp respectively. The utility model relates to the technical field of carbon box assembly.

Description

TECHNICAL FIELD

[0001] The utility model relates to carbon box assembly technical field especially relates to a high accuracy automatic assembly manipulator. BACKGROUND

[0002] With the continuous improvement of industrial automation level, automatic assembly technology is increasingly widely used in electronic, mechanical, automobile and other industries, especially in the field of precision electronic product manufacturing, high-precision automatic assembly equipment plays a vital role in improving production efficiency and ensuring product quality, traditional manual or semi-automatic assembly mode is not only inefficient, but also difficult to meet the assembly requirements of precision components, especially in the case of needing to install two different adjusters in the same carbon box accurately, the limitations of traditional methods are more obvious.

[0003] In order to solve the above problems, a high-precision automatic assembly manipulator is proposed. CONTENT OF THE UTILITY MODEL

[0004] In view of the defects of the prior art, the utility model provides a high-precision automatic assembly manipulator, which aims to solve the problems of low efficiency and difficulty in meeting high-precision requirements when traditional manual or semi-automatic assembly mode is used to accurately install two different adjusters in the same carbon box.

[0005] To achieve the above purpose, the technical scheme adopted by the utility model is: a high-precision automatic assembly manipulator, comprising an assembly module, a feeding module and a driving module, the assembly module and the feeding module are respectively arranged on the two sides of the output end of the driving module, the assembly module comprises a first adjuster clamping assembly and a second adjuster clamping assembly, the output end of the first adjuster clamping assembly is provided with a first air clamp and a suction cup component, the output end of the suction cup component is provided with a suction tube column, the bottom end of the suction tube column is provided with a circular truncated cone suction nozzle, the circular truncated cone suction nozzle is located directly above the arc-shaped clamp group of the output end of the first air clamp, the output end of the second adjuster clamping assembly is provided with a second air clamp and an outward expansion component, the outward expansion component comprises two symmetrical semi-arc outward expansion clamps, and the two symmetrical semi-arc outward expansion clamps are respectively arranged on the inner sides of the two symmetrical half-side clamps of the output end of the second air clamp.

[0006] Based on the above, the beneficial effects of a high-precision automatic assembly manipulator are to solve the problems of low efficiency and difficulty in meeting high-precision requirements when traditional manual or semi-automatic assembly methods are used to accurately install two different adjusters in the same carbon box. The main points are as follows: The first adjuster clamping assembly is configured with a first air clamp and a suction cup component, and the second adjuster clamping assembly is configured with a second air clamp and an outward expansion component, which ensures that the clamping and installation of the two different adjusters in the carbon box can be accurately completed during the assembly process. In particular, the design of the circular platform suction nozzle in the air suction pipe column of the suction cup component can perfectly match the inner concave inclined surface on the upper end of one of the adjusters, and the design of the two symmetrical semi-arc outward expansion clamps at the output end of the outward expansion component can match the inner wall of the middle hole of the other adjuster, thereby positioning the installation accuracy of the two different adjusters. In addition, the present application realizes rapid feeding and discharging, accurate positioning and efficient assembly through the feeding module, driving module and assembly module, significantly shortens the production cycle, and greatly improves the production efficiency compared with traditional manual or semi-automatic assembly methods.

[0007] Further, the first adjuster clamping assembly further comprises a first push-down air cylinder, a first sliding plate and a partition plate, the first sliding plate is arranged on the output end of the first push-down air cylinder, and the first sliding plate is connected to the outer surface of the first push-down air cylinder through a sliding block, the partition plate is arranged on the outer surface of the first sliding plate, and the first air clamp and the suction cup component are arranged on the two sides of the partition plate.

[0008] Based on the above, the beneficial effects of the first push-down air cylinder and the first sliding plate are that the first adjuster clamping assembly can be accurately adjusted in the vertical direction, which not only increases the adaptability of the manipulator to different height adjusters, but also improves the flexibility during assembly.

[0009] Further, the suction cup component further comprises a cylinder mounting table and a suction cup cylinder, the suction cup cylinder is arranged on the one side of the upper end of the cylinder mounting table away from the first air clamp, the air suction pipe column is arranged on the one side of the lower end of the cylinder mounting table close to the first air clamp, and the output ends of the air suction pipe column and the suction cup cylinder are connected through a gas guide plate.

[0010] Based on the above, the beneficial effects of the gas guide plate are that the output ends of the air suction pipe column and the suction cup cylinder are connected to form a closed and efficient gas path system, which not only reduces air flow loss and improves the working efficiency of the suction cup, but also avoids the influence of the external environment on the gas path, ensuring the stability and safety of the gas path.

[0011] Further, the circular platform inclined surface of the circular platform suction nozzle is uniformly provided with a plurality of adsorption holes for matching the inner concave inclined surface on the upper end surface of the first adjuster clamped by the first adjuster clamping assembly.

[0012] Based on the above, the beneficial effect of the adsorption hole is that it can perfectly match the concave slope of the upper end face of the first regulator, ensuring that the contact area between the suction cup and the regulator surface is maximized, thereby maintaining a good adsorption effect.

[0013] Furthermore, the second regulator clamping assembly also includes a second push-down cylinder and a second sliding plate. The second sliding plate is arranged at the output end of the second push-down cylinder, and the second sliding plate is slidably connected to the outer surface of the second push-down cylinder through a slider. The second air clamp is configured on the outer surface of the second sliding plate.

[0014] Based on the above, the beneficial effect of the second push-down cylinder is that the second regulator clamping assembly can be precisely adjusted in the vertical direction, which increases the adaptability of the manipulator to regulators of different heights and improves the flexibility during clamping and placement; the beneficial effect of the second sliding plate is that it drives the displacement of the second air clamp in the vertical direction, thereby improving the accuracy of clamping and placement.

[0015] Furthermore, the loading module includes a third push-down cylinder, a third sliding plate, an extension plate, a double-headed cylinder and a double positioning clamp group, the third sliding plate is arranged at the output end of the third push-down cylinder, and the third sliding plate is slidably connected to the outer surface of the third push-down cylinder through a slider, the extension plate is arranged on the outer surface of the third sliding plate, the double-headed cylinder is arranged on the bottom end surface of the extension plate, and the double positioning clamp group includes two symmetrical positioning clamps, and the two symmetrical positioning clamps are respectively arranged on the output ends on both sides of the double-headed cylinder.

[0016] Based on the above, the beneficial effect of the third push-down cylinder is that the loading module can control the stroke of the third push-down cylinder in the vertical direction, ensuring that the loading module can accurately clamp the carbon box carrier; the beneficial effect of the third sliding plate is to install the extension plate; the beneficial effect of the extension plate is to install the double-headed cylinder; the beneficial effect of the double-headed cylinder is to drive the double positioning clamp group to clamp the carbon box carrier.

[0017] Furthermore, the positioning sleeve is provided with a carrier adapter groove located at the inner lower end and a carbon box positioning platform located at the inner upper end, the two symmetrical carrier adapter grooves are used to limit and clamp the carbon box carrier, and the two symmetrical carbon box positioning platforms are used to limit and clamp the carbon box assembled in the carbon box carrier.

[0018] Based on the above, the beneficial effect of the two symmetrical carrier adapter grooves and carbon box positioning platform is that the carbon box carrier and the carbon box can be evenly stressed during the clamping process, avoiding deflection or looseness caused by unilateral force, ensuring that the carbon box carrier and the carbon box can always remain stable during the assembly process, and reducing displacement caused by vibration or impact.

[0019] Furthermore, the driving module includes a transverse axis driving component, a longitudinal axis driving component and a driving plate. The longitudinal axis driving component is configured on the output end of the transverse axis driving component, the driving plate is configured on the output end of the longitudinal axis driving component, and the assembly module and the loading module are respectively arranged on both sides of the driving plate.

[0020] Based on the above, the beneficial effects of the horizontal axis drive assembly and the vertical axis drive assembly are to respectively drive the loading of the carbon box carrier and the unloading operation of the carbon box in the carbon box carrier after completing the assembly of two different adjusters; the beneficial effect of the drive plate is to install the assembly module and the loading module on both sides.

[0021] In order to more clearly illustrate the above features of the present invention and the objectives to be achieved, the present invention will be further described below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 : It is a front view of the utility model;

[0023] Figure 2 : is a three-dimensional diagram of the utility model;

[0024] Figure 3 : It is a three-dimensional schematic diagram of the assembly module and the feeding module of the utility model being respectively installed on both sides of the driving plate;

[0025] Figure 4 : is a three-dimensional schematic diagram of the first regulator clamping assembly and the second regulator clamping assembly of the present invention;

[0026] Figure 5 : It is a schematic diagram of the frustum nozzle of the utility model;

[0027] Figure 6 : It is a three-dimensional schematic diagram of the feeding module of the present utility model;

[0028] Figure 7 : It is a cross-sectional schematic diagram of the first regulator clamping assembly clamping the first regulator of the utility model.

[0029] Description of the accompanying figures: 1-assembly module, 2-loading module, 21-third push-down cylinder, 22-third sliding plate, 23-extension plate, 24-double-head cylinder, 25-double positioning sleeve clamp group, 251-positioning sleeve clamp, 2511-carrier adapter groove, 2512-carbon box positioning table, 3-first regulator clamping assembly, 31-first air clamp, 311-arc clamp group, 32-suction cup component, 321-suction column, 322-round table nozzle, 3221-adsorption hole, 32 3-cylinder mounting table, 324-suction cup cylinder, 325-air guide plate, 33-first push-down cylinder, 34-first sliding plate, 35-partition plate, 4-second regulator clamping assembly, 41-second air clamp, 411-half side clamp, 42-outward expansion component, 421-semi-arc outward expansion clamp, 43-second push-down cylinder, 44-second sliding plate, 5-drive module, 51-horizontal axis drive assembly, 52-vertical axis drive assembly, 53-drive plate, 6-carbon box carrier, 7-carbon box. DETAILED DESCRIPTION

[0030] like Figures 1-7 As shown, a high-precision automatic assembly robot includes an assembly module 1, a loading module 2 and a driving module 5, wherein the assembly module 1 and the loading module 2 are respectively arranged on both sides of the output end of the driving module 5, and the assembly module 1 includes a first regulator clamping component 3 and a second regulator clamping component 4, and the output end of the first regulator clamping component 3 is provided with a first air clamp 31 and a suction cup component 32, and the output end of the suction cup component 32 is provided with an air suction column 321, and the bottom end of the air suction column 321 is provided with a frustum suction nozzle 322, and the frustum suction nozzle 322 is located directly above the arc clamp group 311 at the output end of the first air clamp 31, and the output end of the second regulator clamping component 4 is provided with a second air clamp 41 and an outward expansion component 42, and the outward expansion component 42 includes two symmetrical semi-arc outward expansion clamps 421, and the two symmetrical semi-arc outward expansion clamps 421 are respectively arranged on the inner sides of the two symmetrical half-side clamps 411 at the output end of the second air clamp 41.

[0031] The first regulator clamping assembly 3 also includes a first push-down cylinder 33, a first sliding plate 34 and a partition plate 35. The first sliding plate 34 is arranged at the output end of the first push-down cylinder 33, and the first sliding plate 34 is slidably connected to the outer surface of the first push-down cylinder 33 through a slider. The partition plate 35 is arranged on the outer surface of the first sliding plate 34, and the first air clamp 31 and the suction cup component 32 are respectively arranged on both sides of the partition plate 35.

[0032] The suction cup component 32 further comprises a cylinder mounting table 323 and a suction cup cylinder 324, the suction cup cylinder 324 is arranged on the upper end of the cylinder mounting table 323 away from the first air clamp 31, the suction pipe column 321 is arranged on the lower end of the cylinder mounting table 323 close to the first air clamp 31, and the output ends of the suction pipe column 321 and the suction cup cylinder 324 are connected through a gas guide plate 325.

[0033] The circular table suction nozzle 322 is uniformly provided with a plurality of adsorption holes 3221 on the circular table inclined surface, which is matched with the inner concave inclined surface of the upper end surface of the first regulator clamped by the first regulator clamping assembly 3.

[0034] The second regulator clamping assembly 4 further comprises a second push-down cylinder 43 and a second sliding plate 44, the second sliding plate 44 is arranged on the output end of the second push-down cylinder 43, and the second sliding plate 44 is slidably connected to the outer surface of the second push-down cylinder 43 through a sliding block, and the second air clamp 41 is arranged on the outer surface of the second sliding plate 44.

[0035] The feeding module 2 comprises a third push-down cylinder 21, a third sliding plate 22, an extension plate 23, a double-head cylinder 24 and a double-positioning sleeve clamp group 25, the third sliding plate 22 is arranged on the output end of the third push-down cylinder 21, and the third sliding plate 22 is slidably connected to the outer surface of the third push-down cylinder 21 through a sliding block, the extension plate 23 is arranged on the outer surface of the third sliding plate 22, the double-head cylinder 24 is arranged on the bottom end surface of the extension plate 23, and the double-positioning sleeve clamp group 25 comprises two symmetrical positioning sleeve clamps 251, and the two symmetrical positioning sleeve clamps 251 are respectively arranged on the two side output ends of the double-head cylinder 24.

[0036] The positioning sleeve clamp 251 is provided with a loading table adaptive groove 2511 at the inner lower end and a carbon box positioning table 2512 at the inner upper end, the two symmetrical loading table adaptive grooves 2511 are used for limiting and clamping the carbon box loading table 6, and the two symmetrical carbon box positioning tables 2512 are used for limiting and clamping the carbon box 7 assembled in the carbon box loading table 6.

[0037] The driving module 5 comprises a horizontal shaft driving assembly 51, a vertical shaft driving assembly 52 and a driving plate 53, the vertical shaft driving assembly 52 is arranged on the output end of the horizontal shaft driving assembly 51, the driving plate 53 is arranged on the output end of the vertical shaft driving assembly 52, and the assembly module 1 and the feeding module 2 are respectively arranged on the two sides of the driving plate 53.

[0038] In summary, the specific implementation of the present invention is as follows: First of all, it should be noted that the feeding mechanism of the carbon cartridge carrier 6 is located directly below the starting position of the loading module 2, the assembly platform of the carbon cartridge is located directly below the starting position of the assembly module 1, and the discharging mechanism of the carbon cartridge carrier 6 is located on one side of the assembly platform;

[0039] When starting work, the loading module 2 drives the third sliding plate 22 to descend through the third push-down cylinder 21, so that the double positioning clamp group 25 reaches both sides of the carbon box carrier 6. Then, the double-head cylinder 24 drives the positioning clamp 251 to clamp the carbon box carrier 6. The two carrier adapter grooves 2511 are adapted to the two sides of the carbon box carrier 6. The end faces of the two carbon box positioning platforms 2512 are pressed against the two sides of the protruding part of the upper end of the carbon box 7 in the carbon box carrier 6, thereby ensuring its stability during clamping. Then, the third push-down cylinder 21 is activated again to lift the carbon box carrier 6 to the predetermined position, ready to enter the assembly stage;

[0040] After entering the assembly stage, the horizontal axis drive component 51 is started and drives the assembly module 1 to the top of the output end of the vibration disk of the two different discharge adjusters. The first push-down cylinder 33 in the first adjuster clamping component 3 drives the first sliding plate 34 to descend, so that the suction cup component 32 can firmly adsorb the first adjuster through the adsorption hole 3221 of the conical suction nozzle 322 on the suction column 321. The first air clamp 31 clamps the first adjuster. At the same time, the second push-down cylinder 43 in the second adjuster clamping component 4 drives the second sliding plate 44 to descend, so that the two symmetrical semi-arcs in the expansion component 42 are The outward expansion clamp 421 extends into the middle hole of the second regulator, and is driven to expand outward by the two symmetrical half-side clamps 411 at the output end of the second air clamp 41, completing the clamping of the second regulator and ensuring the stability of the clamping. Subsequently, the first push-down cylinder 33 and the second push-down cylinder 43 both rise and reset, and the horizontal axis driving component 51 first moves the loading module 2 to the top of the assembly table, and places the carbon box carrier 6 with the carbon box 7 on the assembly table, and then moves the assembly module (1) with the two regulators to the top of the carbon box 7, and the first push-down cylinder 33 and the second push-down cylinder 43 drive downward to complete the assembly task of the two regulators;

[0041] Finally, in the unloading stage, the loading module 2 drives the third sliding plate 22 to descend through the third push-down cylinder 21, so that the double positioning sleeve group 25 reaches both sides of the carbon box carrier 6, and then the double-head cylinder 24 drives the positioning sleeve 251 to clamp the carbon box carrier 6, and adapts to the two sides of the carbon box carrier 6 through the two carrier adapter grooves 2511. The end faces of the two carbon box positioning platforms 2512 are pressed against the two sides of the protruding part of the upper end of the carbon box 7 in the carbon box carrier 6, thereby ensuring its stability during clamping. Then, the third push-down cylinder 21 is activated again to lift the carbon box carrier 6 to the predetermined position, and the longitudinal axis drive assembly 52 is started to move the carbon box carrier 6 to the discharge mechanism for subsequent processing.

[0042] The above description is only the optimal solution embodiment of the present invention and is not intended to limit the present invention. Various modifications or replacements of the present invention made by those skilled in the art without departing from the essence and protection scope of the present invention should also be within the protection scope of the present invention.

Claims

1. A high-precision automatic assembly robot, characterized by: The invention comprises an assembly module (1), a feeding module (2) and a driving module (5), wherein the assembly module (1) and the feeding module (2) are respectively arranged on both sides of the output end of the driving module (5), the assembly module (1) comprises a first regulator clamping component (3) and a second regulator clamping component (4), the output end of the first regulator clamping component (3) is provided with a first air clamp (31) and a suction cup component (32), the output end of the suction cup component (32) is provided with an air suction column (321), and the air suction column (321) is provided with a first air clamp (311) and a suction cup component (321). ) is provided with a truncated cone suction nozzle (322), the truncated cone suction nozzle (322) is located directly above the arc clamp group (311) at the output end of the first air clamp (31), the output end of the second regulator clamping assembly (4) is provided with a second air clamp (41) and an outward expansion component (42), the outward expansion component (42) includes two symmetrical semi-arc outward expansion clamps (421), and the two symmetrical semi-arc outward expansion clamps (421) are respectively arranged on the inner sides of the two symmetrical half-side clamps (411) at the output end of the second air clamp (41).

2. A high-precision automatic assembly robot according to claim 1, characterized in that: The first regulator clamping assembly (3) also includes a first push-down cylinder (33), a first sliding plate (34) and a partition plate (35), wherein the first sliding plate (34) is arranged at the output end of the first push-down cylinder (33), and the first sliding plate (34) is slidably connected to the outer surface of the first push-down cylinder (33) through a slider, and the partition plate (35) is arranged on the outer surface of the first sliding plate (34), and the first air clamp (31) and the suction cup component (32) are respectively arranged on both sides of the partition plate (35).

3. The high-precision automatic assembly robot according to claim 1, characterized in that: The suction cup component (32) further comprises a cylinder mounting platform (323) and a suction cup cylinder (324), wherein the suction cup cylinder (324) is arranged on a side of the upper end of the cylinder mounting platform (323) away from the first air clamp (31), and the suction pipe column (321) is arranged on a side of the lower end of the cylinder mounting platform (323) close to the first air clamp (31), and the suction pipe column (321) and the output end of the suction cup cylinder (324) are connected via an air guide plate (325).

4. The high-precision automatic assembly robot according to claim 1, characterized in that: A plurality of adsorption holes (3221) are evenly distributed on the truncated cone slope of the truncated cone suction nozzle (322), which are used to match the concave slope of the upper end face of the first regulator clamped by the first regulator clamping assembly (3).

5. The high-precision automatic assembly robot according to claim 1, characterized in that: The second regulator clamping assembly (4) also includes a second push-down cylinder (43) and a second sliding plate (44), the second sliding plate (44) is arranged at the output end of the second push-down cylinder (43), and the second sliding plate (44) is slidably connected to the outer surface of the second push-down cylinder (43) through a slider, and the second air clamp (41) is arranged on the outer surface of the second sliding plate (44).

6. The high-precision automatic assembly robot according to claim 1, characterized in that: The feeding module (2) includes a third push-down cylinder (21), a third sliding plate (22), an extension plate (23), a double-headed cylinder (24) and a double positioning sleeve clamp group (25), wherein the third sliding plate (22) is arranged at the output end of the third push-down cylinder (21), and the third sliding plate (22) is slidably connected to the outer surface of the third push-down cylinder (21) through a slider, the extension plate (23) is arranged on the outer surface of the third sliding plate (22), the double-headed cylinder (24) is arranged on the bottom end surface of the extension plate (23), and the double positioning sleeve clamp group (25) includes two symmetrical positioning sleeve clamps (251), and the two symmetrical positioning sleeve clamps (251) are respectively arranged on the output ends on both sides of the double-headed cylinder (24).

7. The high-precision automatic assembly robot according to claim 6, characterized in that: The positioning sleeve (251) is provided with a carrier adapting groove (2511) located at the inner lower end and a carbon box positioning platform (2512) located at the inner upper end. The two symmetrical carrier adapting grooves (2511) are used for limiting and clamping the carbon box carrier (6), and the two symmetrical carbon box positioning platforms (2512) are used for limiting and clamping the carbon box (7) assembled in the carbon box carrier (6).

8. The high-precision automatic assembly robot according to claim 1, characterized in that: The driving module (5) comprises a transverse axis driving component (51), a longitudinal axis driving component (52) and a driving plate (53); the longitudinal axis driving component (52) is arranged on the output end of the transverse axis driving component (51); the driving plate (53) is arranged on the output end of the longitudinal axis driving component (52); and the assembly module (1) and the loading module (2) are respectively arranged on both sides of the driving plate (53).

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