Water valve assembly assembling equipment

Abstract

The utility model provides water valve assembly assembling equipment, which relates to the technical field of water valve assembly, and comprises a safety grating, an unqualified product box is arranged at the bottom of the safety grating, supporting legs are arranged at the bottom of the unqualified product box, an observation window is arranged on the surface of the safety grating, and the observation window is connected with the safety grating. A touch screen is installed on the top, close to the observation window, of the surface of the safety grating, an alarm lamp is installed on the top of the safety grating, a vibration disc is installed on the side face, close to the safety grating, of the top of the unqualified product box, and a three-axis module screw driving mechanism is installed on the side, close to the vibration disc, of the top of the unqualified product box. And a screw feeder is mounted on one side of the principle vibration disc at the top of the unqualified product box, so that the feeding work for assembling the water valve is more automatic, and the assembling work efficiency of the water valve assembly is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of water valve assembly, in particular to water valve assembly equipment. Background Art

[0002] A water valve is a valve body composed of multiple parts. During the production process, each part needs to be assembled to form a complete water valve.

[0003] However, the general water valve assembly work requires a lot of manual loading and unloading work. This feeding method is inefficient and reduces the assembly efficiency. Therefore, we propose a water valve assembly assembly equipment. Utility Model Content

[0004] The purpose of the present invention is to solve the shortcomings of the prior art. However, the general assembly of water valve assemblies requires a large amount of manual loading and unloading work. This feeding method is inefficient and reduces the efficiency of assembly.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A water valve assembly device comprises a safety grating, a defective product box is installed at the bottom of the safety grating, a supporting foot is installed at the bottom of the defective product box, an observation window is installed on the surface of the safety grating, a touch screen is installed on the surface of the safety grating near the top of the observation window, an alarm light is installed on the top of the safety grating, a vibration plate is installed on the top of the defective product box on the side near the safety grating, a three-axis module screw driving mechanism is installed on the top of the defective product box on the side near the vibration plate, a screw feeder is installed on the top of the defective product box on the side of the principle vibration plate, a material extraction position is installed on the top of the defective product box on the front away from the vibration plate, and a spline angle position visual indicator is installed on the top of the defective product box on the side near the material extraction position. A visual inspection machine is provided, a flipping station is installed on the top of the spline angle position visual inspection machine, a flipping mechanism is installed in the gap formed by the flipping station and the spline angle position visual inspection machine, a quick-change tool is installed on the top of the unqualified product box on the side away from the flipping station, a rotating mechanism is installed on the bottom of the quick-change tool, left and right transfer racks are installed on the top of the unqualified product box on the side close to the quick-change tool, a first slider is installed on the front of the left and right transfer racks, an X-ring assembly mechanism is installed on the front of the first slider, an actuator clamp is installed on the front of the first slider on the side close to the X-ring assembly mechanism, a second slider is installed on the front of the left and right transfer racks on the side away from the first slider, and a floating spline head is installed on the front of the second slider.

[0007] As a preferred solution of the present invention, the safety grating is welded to the defective product box, the front of the defective product box is connected to two opening and closing doors by hinges, handles are welded on the opening and closing doors, and the supporting legs are welded to the safety grating.

[0008] The technical effect of adopting the above further solution is: unqualified products are placed in unqualified product boxes to facilitate recycling.

[0009] As a preferred solution of the present invention, four observation windows are symmetrically installed at equal distances, the touch screen is electrically connected to the mechanical structure of the assembly equipment, and the alarm light indicates normal status through a green light, abnormal status through a yellow light, and an error through a red light.

[0010] As a preferred solution of the present invention, the vibration plate is fixed to the defective product box by bolts, the three-axis module screw driving mechanism is fixed to the defective product box by bolts, and the material taking position is connected to the discharge port of the vibration plate.

[0011] As a preferred solution of the present invention, the flipping mechanism is transmission-connected to the flipping station, the maximum rotation angle of the flipping station is customized according to user needs, and the rotary mechanism is transmission-connected to the quick-change tooling.

[0012] As a preferred solution of the present invention, the first slider and the second slider are connected to the left and right transfer racks and the first slider and the second slider can slide on the left and right transfer racks, and the first slider and the second slider are correspondingly installed with servo motor drives.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] In the utility model, through the design of the assembly structure, the vibration plate, the three-axis module screw driving mechanism, the flip station, the quick-change tooling and the left and right moving racks are set, so that the work of assembling the water valve is more automated, and the efficiency of the water valve assembly work is increased. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Fig. 1 This is a schematic diagram of the overall structure of a water valve assembly device provided by the utility model;

[0016] Fig. 2 This is a schematic diagram of the internal top view of a water valve assembly device provided by the utility model;

[0017] Fig. 3 This is a schematic diagram of the left and right transfer rack structure of a water valve assembly equipment provided by the utility model.

[0018] Legend: 1. Safety light grid; 2. Rejected product box; 3. Support foot; 4. Observation window; 5. Touch screen; 6. Alarm light; 7. Vibration plate; 8. Three-axis module screw driving mechanism; 9. Screw feeder; 10. Material picking position; 11. Spline angle position visual inspection machine; 12. Flip station; 121. Flip mechanism; 13. Quick-change tooling; 14. Rotating mechanism; 15. Left and right transfer rack; 16. First slide; 17. X-ring assembly mechanism; 18. Actuator clamp; 19. Second slide; 20. Floating spline head. DETAILED DESCRIPTION

[0019] The following will combine the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0020] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to relevant references, and several embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0021] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are for the purpose of describing specific embodiments only and are not intended to limit this invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0023] Example 1

[0024] like Figs. 1-3As shown, the utility model provides a technical solution: a water valve assembly equipment, including a safety grating 1, a defective product box 2 is installed at the bottom of the safety grating 1, all mechanical structures installed on the top of the defective product box 2 are equipped with motors for driving, a supporting foot 3 is installed at the bottom of the defective product box 2, an observation window 4 is installed on the surface of the safety grating 1, a touch screen 5 is installed on the surface of the safety grating 1 near the top of the observation window 4, an alarm light 6 is installed on the top of the safety grating 1, a vibration plate 7 is installed on the top of the defective product box 2 on the side near the safety grating 1, a three-axis module screw driving mechanism 8 is installed on the top of the defective product box 2 on the side near the vibration plate 7, a screw feeder 9 is installed on the top of the defective product box 2 on the side of the principle vibration plate 7, a material picking position 10 is installed on the top of the defective product box 2 on the front away from the vibration plate 7, a spline angle position visual inspection machine 11 is installed on the top of the defective product box 2 on the side near the material picking position 10, A flipping station 12 is installed on the top of the degree position visual inspection machine 11. The flipping station 12 is equipped with a sensor to sense the presence or absence of material. The flipping angle of the flipping station 12 is customized according to user needs. A flipping mechanism 121 is installed in the gap formed by the flipping station 12 and the spline angle position visual inspection machine 11. A quick-changing tool 13 is installed on the top of the unqualified product box 2 on the side away from the flipping station 12, and a rotating mechanism 14 is installed on the bottom of the quick-changing tool 13. A left and right transfer rack 15 is installed on the top of the unqualified product box 2 on the side close to the quick-changing tool 13. A first slider 16 is installed on the front of the left and right transfer rack 15, and an X-ring assembly mechanism 17 is installed on the front of the first slider 16. An actuator clamp 18 is installed on the front of the first slider 16 on the side close to the X-ring assembly mechanism 17. A second slider 19 is installed on the front of the left and right transfer rack 15 on the side away from the first slider 16, and a floating spline head 20 is installed on the front of the second slider 19.

[0025] Example 2

[0026] like Figs. 1-3As shown, the safety grating 1 is welded on the unqualified product box 2. The front of the unqualified product box 2 is connected to two opening and closing doors by hinges. The opening and closing doors are welded with handles for easy opening and storage of unqualified products. The supporting legs 3 are welded on the safety grating 1. Four observation windows 4 are symmetrically installed at equal distances. The touch screen 5 is electrically connected to the mechanical structure of the assembly equipment to facilitate the operation of the equipment. The alarm light 6 displays the normal status through the green light, the abnormal status through the yellow light, and the error through the red light, which warns the worker of the current water valve installation status. The vibration plate 7 is fixed to the unqualified product box by bolts. On the qualified product box 2, the three-axis module screw driving mechanism 8 is fixed to the unqualified product box 2 by bolts, the material taking position 10 is connected to the discharge port of the vibration plate 7, the flipping mechanism 121 is connected to the flipping station 12 by transmission, and the maximum rotation angle of the flipping station 12 is customized according to user needs. The rotary mechanism 14 is connected to the quick-change tooling 13 by transmission, the first slider 16 and the second slider 19 are connected to the left and right transfer racks 15 and the first slider 16 and the second slider 19 can slide on the left and right transfer racks 15, and the first slider 16 and the second slider 19 are correspondingly installed with servo motor drives.

[0027] The working process of the present utility model is as follows: when using a water valve assembly assembly equipment to perform water valve assembly work, the water valve is first placed on the flipping station 12. The flipping station 12 starts to operate after detecting the presence of material. The X-ring is vibrated and transported to the material taking position 10 through the vibration disk 7. Then the staff takes it down and installs it on the water valve. After the spline angle position visual inspection machine 11 detects that the X-ring is assembled qualified, the flipping station 12 flips back to its original position. Otherwise, data is transmitted to the alarm light 6 to switch it to the warning light for prompting. Then, the actuator clamp 18 is started to clamp the actuator and assemble it to the valve body. The valve body is removed and placed on the quick-change tooling 13. The valve body is rotated by the rotary mechanism 14 to be in the screw driving area. The three-axis module screw driving mechanism 8 is started to complete the screw assembly work. The water valve assembly assembly equipment is used to perform water valve assembly work, which makes the feeding work of assembling the water valve more automated and increases the efficiency of the water valve assembly work.

[0028] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A water valve assembly device, comprising a safety grating (1), characterized in that: A defective product box (2) is installed at the bottom of the safety grating (1), a supporting foot (3) is installed at the bottom of the defective product box (2), an observation window (4) is installed on the surface of the safety grating (1), a touch screen (5) is installed on the top of the surface of the safety grating (1) near the observation window (4), an alarm light (6) is installed on the top of the safety grating (1), a vibration plate (7) is installed on the top of the defective product box (2) near the side of the safety grating (1), and the defective product box (2) is installed on the side of the safety grating (1). A three-axis module screw driving mechanism (8) is installed on the top of the product box (2) on the side close to the vibration plate (7), a screw feeder (9) is installed on the top of the unqualified product box (2) on the side of the original vibration plate (7), a material picking position (10) is installed on the top of the unqualified product box (2) on the front away from the vibration plate (7), and a spline angle position visual inspection machine (11) is installed on the top of the unqualified product box (2) on the side close to the material picking position (10). A turning station (12) is installed on the top of the (11), and a turning mechanism (121) is installed in the gap formed by the turning station (12) and the spline angle position visual inspection machine (11). A quick-change tool (13) is installed on the top of the unqualified product box (2) on the side away from the turning station (12), and a rotary mechanism (14) is installed on the bottom of the quick-change tool (13). A left and right transplanting rack (15) is installed on the top of the unqualified product box (2) on the side close to the quick-change tool (13). ), a first slider (16) is installed on the front of the left and right transfer racks (15), an X-ring assembly mechanism (17) is installed on the front of the first slider (16), an actuator clamp (18) is installed on the front of the first slider (16) on the side close to the X-ring assembly mechanism (17), a second slider (19) is installed on the front of the left and right transfer racks (15) on the side away from the first slider (16), and a floating spline head (20) is installed on the front of the second slider (19).

2. The water valve assembly equipment according to claim 1, characterized in that: The safety grating (1) is welded to the defective product box (2); the front of the defective product box (2) is rotatably connected to two opening and closing doors via hinges; handles are welded to the opening and closing doors; and the supporting legs (3) are welded to the safety grating (1).

3. The water valve assembly equipment according to claim 1, characterized in that: Four observation windows (4) are symmetrically installed at equal distances. The touch screen (5) is electrically connected to the mechanical structure of the assembly equipment. The alarm light (6) indicates a normal state with a green light, indicates an abnormal state with a yellow light, and indicates an error with a red light.

4. The water valve assembly equipment according to claim 1, characterized in that: The vibration plate (7) is fixed to the unqualified product box (2) by bolts, the three-axis module screw driving mechanism (8) is fixed to the unqualified product box (2) by bolts, and the material taking position (10) is connected to the discharge port of the vibration plate (7).

5. The water valve assembly equipment according to claim 1, characterized in that: The flipping mechanism (121) is connected to the flipping station (12) by transmission. The maximum rotation angle of the flipping station (12) is customized according to user needs. The rotary mechanism (14) is connected to the quick-change tool (13) by transmission.

6. The water valve assembly equipment according to claim 1, characterized in that: The first slider (16) and the second slider (19) are connected to the left and right transport racks (15) and the first slider (16) and the second slider (19) can slide on the left and right transport racks (15). The first slider (16) and the second slider (19) are respectively equipped with servo motor drives.

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