Diamond wire saw for manufacturing concrete gutter channel
By designing a detachable connector and heat conducting plate structure on the diamond wire saw, the problem of replacing the entire wire saw after damage is solved, local repair and heat management are achieved, the cost is reduced and the reliability of the wire saw is improved.
Patent Information
- Application Number
- CN202422230838.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-09-11
AI Technical Summary
When using existing diamond wire saws, the entire wire saw needs to be replaced if it is damaged. In addition, the heat of the diamond beads is not easy to dissipate, affecting the rubber sleeve, resulting in high cost and poor reliability of the wire saw.
The design of the detachable connector and heat conducting plate structure allows the wire saw segments to be butted together and fixed to both ends of the diamond beads with thermal adhesive, allowing heat to be dissipated through the heat conducting plate and heat dissipation holes.
The wire saw can be partially replaced when damaged, which reduces the cost of use. The heat is effectively dissipated through the heat conducting sheet to protect the wire saw rubber sleeve, thereby improving the reliability and service life of the wire saw.
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Figure CN223419805U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of diamond wire saws, in particular to a diamond wire saw for manufacturing concrete water flow troughs. Background Art
[0002] When making concrete water troughs, a diamond wire saw is needed to cut the concrete. Diamond wire saw is a cutting wire that uses electroplating process or resin bonding method to fix diamond abrasive on the metal wire.
[0003] Most diamond wire saws are integrally formed. When a section is damaged, the entire wire saw can only be replaced. However, the replaced wire saw is often discarded because it has no repair value. In addition, when the existing diamond wire saw is in use, the diamond beads on its surface will generate heat after long-term friction. If the heat is not dissipated in time, it will easily affect the rubber sleeve on the surface of the wire saw, causing the rubber sleeve to deform and crack.
[0004] Therefore, we propose a diamond wire saw for making concrete water troughs. Utility Model Content
[0005] The main purpose of the utility model is to provide a diamond wire saw for manufacturing concrete water flow troughs, which can effectively solve the problems in the background technology.
[0006] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is as follows: a diamond wire saw for making a concrete water flow trough, comprising a first wire saw segment and a second wire saw segment, wherein the outer surface of one end of the first wire saw segment is detachably connected to a first connecting head, the outer surface of one end of the second wire saw segment is detachably connected to a second connecting head, the outer surface of the rear end of the first connecting head is fixedly connected to a first fixed cylinder, the outer wall of the first connecting head is provided with a first external groove and a connecting piece, the first external groove is located below the connecting piece, an opening and closing piece is provided between the connecting piece and the first connecting head, and the front of the first connecting head is fixedly connected to a first fixed cylinder. A docking hole is provided on the outer surface of the end, and a magnetic ring is fixedly connected to the inner wall of the docking hole, a threaded barrel is provided on the outer surface of the upper end of the connecting piece, a positioning screw is provided in the middle of the threaded barrel, the rear end outer surface of the second connecting head is fixedly connected to the second fixed barrel, the inner wall of the second fixed barrel is provided with a rubber layer, the outer wall of the second connecting head is provided with a second external groove, and a wire hole is provided in the middle of the second external groove, a docking rod is provided on the outer surface of the front end of the second connecting head, and a magnetic sleeve is fixedly connected to the outer wall of the docking rod, and heat conducting plates are provided on the outer surfaces of both ends of the diamond beads.
[0007] Preferably, steel wire ropes are provided in the middle of the first rope saw segment and the second rope saw segment, and diamond beads are provided on the outer walls of the first rope saw segment and the second rope saw segment.
[0008] Preferably, the heat-conducting sheet and the diamond string beads are fixedly connected through heat-conducting glue, and the middle part of the heat-conducting sheet is provided with heat-dissipating holes.
[0009] Preferably, the connecting sheet is movably connected with the first connecting head through the opening and closing sheet, the positioning lead screw is threadedly connected with the threaded cylinder, and the positioning lead screw penetrates through the connecting sheet.
[0010] Preferably, the first fixed cylinder has the same structure as the second fixed cylinder, the butt joint rod and the magnetic sleeve pipe are in an integral structure, and the number of the butt joint rods is six groups.
[0011] Preferably, the heat-conducting sheet is fixedly connected with the diamond string beads through heat-conducting glue, and the heat-conducting sheet and the heat-dissipating hole are in an integral structure.
[0012] Compared with the prior art, the utility model has the advantages of:
[0013] The first connecting head and the second connecting head are arranged, the two rope saws can be butt-jointed and installed, the diamond rope saw can be cut and replaced when damaged, and the use cost of the diamond rope saw is reduced; and the heat-conducting sheet is fixedly connected with the diamond string beads through heat-conducting glue in use, the heat-conducting sheet can conduct heat for the diamond string beads, the heat of the diamond string beads after friction is reduced, and the heat generated by the diamond string beads does not affect the rubber sleeve of the diamond rope saw. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a whole structure schematic view of the utility model;
[0015] Figure 2 It is a structure view of the first connecting head of the utility model;
[0016] Figure 3 It is a structure view of the second connecting head of the utility model;
[0017] Figure 4 It is a structure view of the diamond string bead of the utility model.
[0018] In the drawing: 1, first rope saw section; 2, second rope saw section; 3, first connecting head; 4, second connecting head; 5, steel wire rope; 6, diamond string bead; 7, first fixed cylinder; 8, first external groove; 9, connecting sheet; 10, opening and closing sheet; 11, butt joint hole; 12, magnetic ring; 13, threaded cylinder; 14, positioning lead screw; 15, second fixed cylinder; 16, glue layer; 17, second external groove; 18, wire hole; 19, butt joint rod; 20, magnetic sleeve pipe; 21, heat-conducting sheet; 22, heat-conducting glue; 23, heat-dissipating hole. DETAILED DESCRIPTION
[0019] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0020] like Figure 1-4 As shown, a diamond wire saw for making a concrete water trough provided by an embodiment of the present invention comprises a first wire saw segment 1 and a second wire saw segment 2. The outer surface of one end of the first wire saw segment 1 is detachably connected to a first connector 3, and the outer surface of one end of the second wire saw segment 2 is detachably connected to a second connector 4. The outer surface of the rear end of the first connector 3 is fixedly connected to a first fixed cylinder 7. The outer wall of the first connector 3 is provided with a first external groove 8 and a connecting piece 9. The first external groove 8 is located below the connecting piece 9. An opening and closing piece 10 is provided between the connecting piece 9 and the first connector 3. The outer surface of the front end of the first connector 3 is provided with a docking hole 1 1. The inner wall of the docking hole 11 is fixedly connected with a magnetic ring 12, the outer surface of the upper end of the connecting piece 9 is provided with a threaded cylinder 13, and the middle part of the threaded cylinder 13 is provided with a positioning screw 14. The outer surface of the rear end of the second connecting head 4 is fixedly connected with a second fixed cylinder 15, and the inner wall of the second fixed cylinder 15 is provided with a glue layer 16. The outer wall of the second connecting head 4 is provided with a second external groove 17, and the middle part of the second external groove 17 is provided with a wire hole 18. The outer surface of the front end of the second connecting head 4 is provided with a docking rod 19, and the outer wall of the docking rod 19 is fixedly connected with a magnetic sleeve 20. The outer surfaces of both ends of the diamond beads 6 are provided with heat conducting sheets 21.
[0021] Specific, in this embodiment, including the first rope saw section 1 and the second rope saw section 2, one end of the first rope saw section 1 is detachably connected with the first connecting head 3, one end of the second rope saw section 2 is detachably connected with the second connecting head 4, the rear end of the first connecting head 3 is fixedly connected with the first fixed cylinder 7, the outer wall of the first connecting head 3 is provided with the first external groove 8 and the connecting piece 9, the first connecting head 3 can be connected with the second fixed cylinder 15 in use, the connecting rod 19 on the second fixed cylinder 15 can be inserted into the connecting hole 11 at the front end of the first connecting head 3 when connected, and the magnetic sleeve 20 on the connecting rod 19 can be magnetically adsorbed with the magnetic ring 12 in the connecting hole 11, so that the first connecting head 3 and the second fixed cylinder 15 can be stably connected, then the connecting piece 9 can be covered into the first external groove 8 and the second external groove 17, at this time the positioning screw rod 14 is matched with the screw hole 18, the positioning screw rod 14 can be turned into the screw hole 18 for fixation, so as to reinforce the first connecting head 3 and the second fixed cylinder 15, when the diamond rope saw is damaged, the damaged section can be cut off, then the first connecting head 3 and the second connecting head 4 are installed to connect and install the diamond rope saw, the whole rope saw can be avoided to be replaced, the use cost of the diamond rope saw is reduced, the first external groove 8 is located below the connecting piece 9, the opening and closing piece 10 is arranged between the connecting piece 9 and the first connecting head 3, the front end of the first connecting head 3 is provided with the connecting hole 11, the inner wall of the connecting hole 11 is fixedly connected with the magnetic ring 12, the upper end of the connecting piece 9 is provided with the threaded cylinder 13, the middle part of the threaded cylinder 13 is provided with the positioning screw rod 14, the rear end of the second connecting head 4 is fixedly connected with the second fixed cylinder 15, the inner wall of the second fixed cylinder 15 is provided with the glue layer 16, the outer wall of the second connecting head 4 is provided with the second external groove 17, the middle part of the second external groove 17 is provided with the screw hole 18, the front end of the second connecting head 4 is provided with the connecting rod 19, the outer wall of the connecting rod 19 is fixedly connected with the magnetic sleeve 20, and the outer surfaces of both ends of the diamond beads 6 are provided with the heat conduction pieces 21.
[0022] The utility model provides a diamond wire saw for making a concrete water flow trough. The first connecting head 3 provided can be docked with the second fixed tube 15 when in use. During docking, the docking rod 19 on the second fixed tube 15 can be inserted into the docking hole 11 at the front end of the first connecting head 3, and the magnetic sleeve 20 on the docking rod 19 can be magnetically adsorbed with the magnetic ring 12 in the docking hole 11, so that the first connecting head 3 and the second fixed tube 15 can be stably connected. Then the connecting piece 9 can be covered in the first external groove 8 and the second external groove 17. At this time, the positioning screw rod 14 is aligned with the wire hole 18, and the positioning screw rod 14 can be rotated into the wire hole 18 for fixation, so that the first connecting head 3 and the second fixed tube 15 can be reinforced. When the diamond wire saw is damaged, the damaged section can be cut off, and then the first connecting head 3 and the second connecting head 4 can be installed to dock the diamond wire saw, which can avoid replacing the entire wire saw and reduce the use cost of the diamond wire saw.
[0023] In one embodiment of the present invention, a steel wire rope 5 is provided in the middle of the first rope saw segment 1 and the second rope saw segment 2, and diamond beads 6 are provided on the outer walls of the first rope saw segment 1 and the second rope saw segment 2. The diamond beads 6 can cut objects when in use.
[0024] In another embodiment provided by the present invention, a thermally conductive adhesive 22 is provided between the thermally conductive sheet 21 and the diamond beads 6, and a heat dissipation hole 23 is provided in the middle of the thermally conductive sheet 21. When in use, the thermally conductive sheet 21 can be fixed to both ends of the diamond beads 6 by the thermally conductive adhesive 22, which can have a heat-conducting effect on the diamond beads 6, reduce the heat of the diamond beads 6 after friction, and prevent the heat generated by the diamond beads 6 from affecting the rubber sleeve of the diamond wire saw.
[0025] In another embodiment provided by the present invention, the connecting piece 9 is movably connected to the first connecting head 3 through the opening and closing piece 10, the positioning screw 14 is threadedly connected to the threaded tube 13, and the positioning screw 14 passes through the connecting piece 9. When in use, the positioning screw 14 can be rotated into the thread hole 18 for fixation, thereby reinforcing the first connecting head 3 and the second fixed tube 15.
[0026] In one embodiment provided by the present invention, the structure of the first fixed cylinder 7 is the same as that of the second fixed cylinder 15, the docking rod 19 and the magnetic sleeve 20 are an integrally formed structure, the number of the docking rods 19 is six groups, and the magnetic sleeve 20 is mainly used for magnetic adsorption with the magnetic ring 12, so that a stable connection can be achieved between the first connector 3 and the second fixed cylinder 15.
[0027] In another embodiment provided by the present invention, the heat conducting plate 21 is fixedly connected to the diamond beads 6 through the heat conducting glue 22. The heat conducting plate 21 and the heat dissipation holes 23 are an integrally formed structure. The heat dissipation holes 23 can help the heat conducting plate 21 to dissipate heat and cool down when in use.
[0028] It should be noted that the utility model is a diamond wire saw for making concrete water flow troughs. When in use, the first connecting head 3 can be docked with the second fixed tube 15. During docking, the docking rod 19 on the second fixed tube 15 can be inserted into the docking hole 11 at the front end of the first connecting head 3, and the magnetic sleeve 20 on the docking rod 19 can be magnetically adsorbed with the magnetic ring 12 in the docking hole 11, so that the first connecting head 3 and the second fixed tube 15 can be stably connected. Then the connecting piece 9 can be covered into the first external groove 8 and the second external groove 17. At this time, the positioning screw rod 14 is aligned with the wire hole 18, and the positioning screw rod 14 can be rotated into the wire hole 18 for fixing, thereby reinforcing the first connecting head 3 and the second fixed tube 15. When the diamond wire saw is used, the first connecting head 3 and the second fixed tube 15 can be fixed. When the wire saw is damaged, the damaged section can be cut off, and then the first connector 3 and the second connector 4 can be installed to dock the diamond wire saw, which can avoid replacing the entire wire saw and reduce the use cost of the diamond wire saw. The heat conducting plate 21 can be fixed to the two ends of the diamond beads 6 through the thermal adhesive 22 when in use, which can have a heat-conducting effect on the diamond beads 6, and the heat dissipation holes 23 can help the heat conducting plate 21 to dissipate heat and cool down, which can reduce the heat of the diamond beads 6 after friction, and avoid the heat generated by the diamond beads 6 affecting the rubber sleeve of the diamond wire saw. The first connector 3 and the second connector 4 can be respectively put on the wire saw through the first fixed tube 7 and the second fixed tube 15 when in use, and the first fixed tube 7 and the second fixed tube 15 are clamped by tools.
[0029] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A diamond wire saw for making a concrete water trough, comprising a first wire saw segment (1) and a second wire saw segment (2), characterized in that: The outer surface of one end of the first rope saw segment (1) is detachably connected to a first connector (3), the outer surface of one end of the second rope saw segment (2) is detachably connected to a second connector (4), the outer surface of the rear end of the first connector (3) is fixedly connected to a first fixed cylinder (7), the outer wall of the first connector (3) is provided with a first external groove (8) and a connecting piece (9), the first external groove (8) is located below the connecting piece (9), an opening and closing piece (10) is provided between the connecting piece (9) and the first connector (3), the outer surface of the front end of the first connector (3) is provided with a docking hole (11), the inner wall of the docking hole (11) is fixedly connected to the first fixing ... surface of the first rope saw segment (1) is detachably connected to the first fixing cylinder (7), the outer surface of the first rope saw segment (1) is detachably connected to the first fixing cylinder (7), the outer surface of the first rope saw segment (1) is detachably connected to the first fixing cylinder (7), the outer surface of the first rope saw segment (1) is detachably connected to the first fixing cylinder (7), the outer surface of the first rope saw segment (1) is detachably connected to the first fixing cylinder (7), the outer surface of the first rope saw segment (1) is detachably connected to the first fixing cylinder (7), the outer surface of the first rope saw segment (1) is detachably connected to the first fixing cylinder (7), the outer surface of the first rope saw segment (1) is detachably connected to the first fixing cylinder A magnetic ring (12) is connected, a threaded barrel (13) is provided on the outer surface of the upper end of the connecting piece (9), a positioning screw (14) is provided in the middle of the threaded barrel (13), a second fixed barrel (15) is fixedly connected to the outer surface of the rear end of the second connecting head (4), an adhesive layer (16) is provided on the inner wall of the second fixed barrel (15), a second external groove (17) is provided on the outer wall of the second connecting head (4), a thread hole (18) is provided in the middle of the second external groove (17), a docking rod (19) is provided on the outer surface of the front end of the second connecting head (4), and a magnetic sleeve (20) is fixedly connected to the outer wall of the docking rod (19).
2. The diamond wire saw for making a concrete water trough according to claim 1, characterized in that: A steel wire rope (5) is provided in the middle of each of the first rope saw segment (1) and the second rope saw segment (2); diamond beads (6) are provided on the outer walls of each of the first rope saw segment (1) and the second rope saw segment (2); and heat conducting plates (21) are provided on the outer surfaces of both ends of the diamond beads (6).
3. The diamond wire saw for making a concrete water trough according to claim 2, characterized in that: A heat-conducting adhesive (22) is provided between the heat-conducting sheet (21) and the diamond beads (6), and a heat-dissipating hole (23) is provided in the middle of the heat-conducting sheet (21).
4. The diamond wire saw for manufacturing a concrete water trough according to claim 1, characterized in that: The connecting piece (9) is movably connected to the first connecting head (3) via the opening and closing piece (10); the positioning screw rod (14) is threadedly connected to the threaded barrel (13); and the positioning screw rod (14) passes through the connecting piece (9).
5. The diamond wire saw for manufacturing a concrete water trough according to claim 1, characterized in that: The structure of the first fixed cylinder (7) is the same as that of the second fixed cylinder (15), the docking rods (19) and the magnetic sleeve (20) are an integrally formed structure, and the number of the docking rods (19) is six groups.
6. The diamond wire saw for manufacturing a concrete water trough according to claim 3, characterized in that: The heat conducting sheet (21) is fixedly connected to the diamond beads (6) via a heat conducting adhesive (22), and the heat conducting sheet (21) and the heat dissipation holes (23) are an integrally formed structure.