Calender conveyor for artificial leather production
By adding a waste conveyor to the artificial leather production equipment, the reuse of film edge materials and the effective use of heat are achieved, which solves the problem of raw material waste and improves production efficiency and economic value.
Patent Information
- Application Number
- CN202422960356.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-12-02
AI Technical Summary
In the artificial leather production process, the cut edges of the film contain raw materials, which will be wasted if directly discarded. Existing equipment cannot effectively recycle and utilize them.
A waste conveyor, conveyor 3, conveyor 4 and conveyor 5 were added between the original mixing mill, filter press and calender to separate and reuse waste from raw materials, and the heat insulation function of the newly added conveyors was used to prevent the waste from cooling.
The invention realizes the reuse of raw materials, reduces waste, improves energy utilization, reduces the mixing time of waste materials in the mixing mill, and saves space and cost.
Smart Images

Figure CN223419907U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mechanical equipment, and particularly relates to a calender conveyor for artificial leather production. Background Art
[0002] During the production of artificial leather, raw materials are mixed in a mill before being filtered in a filter press. The filtered raw materials then enter a calender. Conveyors are used to transport the raw materials between the mill, filter press, and calender. During operation, the calender can push impurities from the center of the drum toward the ends, where they accumulate at the edges of the sheet. A cutter then removes the impurities by cutting the edges. However, since the cut edges contain raw materials, discarding them directly would result in a waste of raw materials and fail to meet production needs. Therefore, a calender conveyor for artificial leather production is needed to address these technical issues. Utility Model Content
[0003] In view of the above-mentioned defects in the prior art, the utility model provides a calender conveyor for artificial leather production, comprising a calender, a filter press and an open mill, wherein a conveyor 1 is provided between the discharge port of the open mill and the inlet of the filter press, and a conveyor 2 is provided between the discharge port of the filter press and the inlet of the calender; a waste conveyor is provided on the calender, and the discharge end of the waste conveyor is matched with a conveyor 3, the discharge end of the conveyor 3 is matched with a conveyor 4, the discharge end of the conveyor 4 is matched with a conveyor 5, and the discharge end of the conveyor 5 is matched with the feed port of the open mill;
[0004] The conveyor three is arranged in parallel with the conveyor two, and the conveyor three is fixed above the conveyor two. The conveying direction of the conveyor three is opposite to that of the conveyor two. The conveyor five is arranged in parallel with the conveyor one, and the conveyor five is fixed above the conveyor one. The conveying direction of the conveyor five is opposite to that of the conveyor one.
[0005] The present invention adds a waste conveyor, conveyor three, conveyor four and conveyor five on the basis of not changing the original raw material transfer conveyor between the open mill, filter press and calender. The cut edge of the film can be transported to conveyor three through the waste conveyor, and then pass through conveyor four and conveyor five in sequence to enter the open mill to be mixed with other raw materials, heated, and filtered again through the filter press. After the impurities are filtered, it enters the calender, realizing the separation of raw materials and impurities in the waste, realizing the reuse of raw materials, and reducing the waste of raw materials. In the above process, the newly added conveyor three is located above conveyor two, and conveyor five is located above conveyor one. The raw materials transported by conveyor one and conveyor two contain more heat. The heat emitted by the raw materials can keep the waste on conveyor three and conveyor five warm, preventing the waste from cooling and hardening, reducing heat waste, improving energy utilization, and further reducing the time the waste is mixed in the open mill.
[0006] Preferably, the second conveyor is connected to a pushing assembly, which includes a push rod, a horizontal connecting rod, a rotating motor, and a vertical bracket. A connecting plate is fixed to the top of the bracket, one end of the connecting plate extends to the feed end of the second conveyor and is hinged to the frame of the feed end of the second conveyor. The rotating motor is arranged at the top of the bracket, and the output shaft of the rotating motor is vertically upward and fixedly connected to one end of the connecting rod. The connecting rod is hinged to one end of the push rod, and the other end of the push rod is hinged to the middle of the frame of the second conveyor. The calender is provided with a horizontal support rod. The discharge end of the second conveyor passes above the support rod and extends to the feed port of the calender. The support rod contacts the frame at the bottom of the second conveyor. The rotation of the rotating motor drives the connecting rod to rotate, and the push rod connected to the connecting rod drives the second conveyor to reciprocate periodically, so that the second conveyor can swing back and forth with its feed end as the center, thereby increasing the distribution range of the discharge end of the second conveyor on the calender, improving the uniformity of the calender feed, and improving efficiency and quality.
[0007] Preferably, the waste conveyor includes a sixth conveyor and a seventh conveyor. A gantry is provided above the frame of the sixth conveyor. The top of the gantry is connected to the lower surface of the support rod via a universal joint. Guide chutes are provided on both side walls of the frame of the sixth conveyor. The discharge end of the seventh conveyor cooperates with the third conveyor. The feed end of the seventh conveyor is located below the sixth conveyor. Slide blocks are fixedly connected to the two sides of the frame of the feed end of the seventh conveyor via connecting blocks. The two slide blocks are slidably arranged in corresponding guide chutes. This arrangement allows the total length and tilt direction of the waste conveyor to be flexibly changed when the feed end of the third conveyor continuously swings with the discharge end of the second conveyor, ensuring that the discharge end of the seventh conveyor cooperates with the feed end of the third conveyor, so that waste can be smoothly transferred from the seventh conveyor to the third conveyor.
[0008] Preferably, the feed end of Conveyor 3 is equipped with an infeed conveyor. The frame of the infeed conveyor is fixedly connected to the frame of Conveyor 3, and the frame of the infeed conveyor is fixedly connected to the frame of the discharge end of Conveyor 7 via a fixed block. The provision of the infeed conveyor reduces the bending degree of waste material from Conveyor 7 to Conveyor 3, making the transition smoother and preventing waste material from breaking and affecting the conveying effect.
[0009] Preferably, conveyor six, conveyor seven and transition conveyor are all belt conveyors.
[0010] Preferably, the upper surface of the connecting rod is provided with a groove, the groove is provided along the length direction of the connecting rod, a screw rod is arranged in the groove, the two ends of the screw rod are rotatably connected with the two ends of the groove through bearings, one end of the screw rod is connected with a knob after penetrating through the groove, a moving block is slidably arranged in the groove, the moving block is threadedly matched with the screw rod, and the top of the moving block is hingedly connected with one end of a push rod.
[0011] Preferably, the conveyor I, the conveyor II, the conveyor III, the conveyor IV and the conveyor V are belt conveyors.
[0012] The utility model also includes other components which can make the calender conveyor for artificial leather production normally use, such as the control component of calender, the control component of filter press, the control component of open mill, the control component of conveyor I, the control component of conveyor II, the control component of conveyor III, the control component of conveyor IV, the control component of conveyor V, the control component of conveyor VI, the control component of conveyor VII, the control component of rotating motor, the control component of transition conveyor and the like are the common equipment in the field and are the conventional technical means in the field. In addition, the devices or components not limited in the utility model, such as calender, filter press, open mill, conveyor I, conveyor II, conveyor III, conveyor IV, conveyor V, conveyor VI, conveyor VII, transition conveyor, belt conveyor, universal adapter and the like adopt the conventional technical means in the field and the conventional equipment in the field.
[0013] Working principle: on the basis of not changing the raw material transfer conveyor I, conveyor II between the original open mill, filter press and calender, the waste conveyor, conveyor III, conveyor IV and conveyor V are added, the cut rubber sheet edge can be transported to the conveyor III through the waste conveyor, then sequentially pass through the conveyor IV, conveyor V and enter the open mill and other raw materials mixed and heated and then pass through the filter press again, the impurities are filtered and then enter the calender, realizing the separation of raw materials and impurities in waste, realizing the reuse of raw materials and reducing the waste of raw materials. In the above process, the newly added conveyor III is located above the conveyor II, the conveyor V is located above the conveyor I, the raw materials conveyed by the conveyor I and the conveyor II contain more heat, and the heat emitted by the raw materials can play a heat preservation role on the waste on the conveyor III and the conveyor V, avoiding the waste from cooling and hardening, reducing the waste of heat, improving the energy utilization rate and further reducing the mixing time of waste in the open mill.
[0014] The beneficial effects of the present invention are as follows: the original raw material conveying device (conveyor 1 and conveyor 2) is not changed, and new waste transfer and conveying devices (waste conveyor, conveyor 3, conveyor 4 and conveyor 5, etc.) are added on the basis of the original raw material conveying device (conveyor 1 and conveyor 2), the structure is simple and reasonable, and the cost is reduced. At the same time, the waste can be separated from the raw materials and impurities without increasing the cost of other equipment, which saves space and reduces the waste of labor and raw materials. At the same time, in the process of waste recycling, the heat emitted by the raw materials on the raw material conveying device (conveyor 1 and conveyor 2) can be fully utilized, which reduces the waste of heat and avoids the waste from cooling and hardening. At the same time, the mixing time of the waste in the open mill is further reduced, the energy-saving and environmental protection effects are obvious, and the overall economic value of the calender, filter press and open mill is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0016] Figure 1 This is a structural schematic diagram of a calender conveyor for artificial leather production in an embodiment of the present utility model;
[0017] Figure 2 for Figure 1 A top view of
[0018] Figure 3 for Figure 2 The state diagram of waste transportation after the middle conveyor 2 swings to a certain angle;
[0019] Figure 4 for Figure 2 Schematic diagram of the connection structure between the middle connecting rod and the push rod;
[0020] Figure 5 for Figure 1 Schematic diagram of the structure of the medium waste conveyor;
[0021] Figure 6 for Figure 5 Right view of .
[0022] In the figure: 1. Calender; 2. Filter press; 3. Open mill; 4. Conveyor 5; 5. Conveyor 1; 6. Conveyor 4; 7. Conveyor 3; 8. Conveyor 2; 9. Bracket; 10. Rotating motor; 11. Connecting rod; 12. Support rod; 13. Gantry; 14. Conveyor 6; 15. Conveyor 7; 16. Guide chute; 17. Push rod; 18. Moving block; 19. Knob; 20. Transition conveyor; 21. Connecting plate; 22. Waste; 23. Connecting block; 24. Slider; 25. Universal joint; 26. Fixed block. DETAILED DESCRIPTION
[0023] The present invention is described below in conjunction with the accompanying drawings and specific embodiments of the present invention. The description herein is intended only to explain the present invention and is not intended to limit the present invention. Based on the embodiments of the present invention, any modifications, equivalent substitutions, improvements, etc. made by those skilled in the art without creative work to all other embodiments obtained based on the embodiments of the present invention shall be included within the scope of protection of the present invention.
[0024] Example
[0025] like Figure 1-6 As shown, the utility model provides a calender conveyor for artificial leather production, comprising a calender 1, a filter press 2 and an open mill 3, a conveyor 1 5 being provided between the discharge port of the open mill 3 and the inlet of the filter press 2, a conveyor 2 8 being provided between the discharge port of the filter press 2 and the inlet of the calender 1; a waste conveyor being provided on the calender 1, a conveyor 3 7 being provided at the discharge end of the waste conveyor, a conveyor 4 6 being provided at the discharge end of the conveyor 3 7, a conveyor 5 4 being provided at the discharge end of the conveyor 4 6, and a conveyor 5 4 being provided at the discharge end of the conveyor 5 4 cooperating with the feed port of the open mill 3;
[0026] The conveyor three 7 is arranged in parallel with the conveyor two 8, and the conveyor three 7 is fixed above the conveyor two 8. The conveying direction of the conveyor three 7 is opposite to that of the conveyor two 8. The conveyor five 4 is arranged in parallel with the conveyor one 5, and the conveyor five 4 is fixed above the conveyor one 5. The conveying direction of the conveyor five 4 is opposite to that of the conveyor one 5.
[0027] The conveyor 2 8 is connected to a pushing assembly, which includes a push rod 17, a horizontal connecting rod 11, a rotating motor 10 and a vertical bracket 9. A connecting plate 21 is fixed to the top of the bracket 9. One end of the connecting plate 21 extends to the feed end of the conveyor 2 8 and is hinged to the frame of the feed end of the conveyor 2 8. The rotating motor 10 is arranged on the top of the bracket 9. The output shaft of the rotating motor 10 is vertically fixed upward to one end of the connecting rod 11. The connecting rod 11 is hinged to one end of the push rod 17. The other end of the push rod 17 is hinged to the middle part of the frame of the conveyor 2 8. A horizontal support rod 12 is provided on the calender 1. The discharge end of the conveyor 2 8 passes above the support rod 12 and extends to the feed port of the calender 1. The support rod 12 is in contact with the frame at the bottom of the conveyor 2 8. A connecting rod 11 is driven to rotate by the rotation of a rotating motor 10, and a push rod 17 connected to the connecting rod 11 pushes the conveyor 2 8 to perform periodic reciprocating motion, so that the conveyor 2 8 can swing back and forth with its feed end as the center, thereby increasing the distribution range of the discharge end of the conveyor 2 8 on the calender 1, improving the uniformity of the feed of the calender 1, and improving efficiency and quality.
[0028] The waste conveyor includes a sixth conveyor 14 and a seventh conveyor 15. A portal frame 13 is provided above the frame of the sixth conveyor 14. The top of the portal frame 13 is connected to the lower surface of the support rod 12 via a universal joint 25. Guide chutes 16 are provided on both side walls of the frame of the sixth conveyor 14. The discharge end of the seventh conveyor 15 cooperates with the third conveyor 7. The feed end of the seventh conveyor 15 is located below the sixth conveyor 14. Sliders 24 are fixedly connected to each side of the frame of the feed end of the seventh conveyor 15 via connecting blocks 23. The two slides 24 are slidably disposed in corresponding guide chutes 16. This arrangement allows the total length and inclination direction of the waste conveyor 22 to be flexibly changed as the feed end of the third conveyor 7 continuously swings with the discharge end of the second conveyor 8, ensuring that the discharge end of the seventh conveyor 15 cooperates with the feed end of the third conveyor 7, allowing the waste 22 to smoothly transfer from the seventh conveyor 15 to the third conveyor 7.
[0029] The feed end of the conveyor 3 7 is equipped with an infeed conveyor 20. The frame of the infeed conveyor 20 at the discharge end is fixedly connected to the frame of the conveyor 3 7. The frame of the infeed conveyor 20 is fixedly connected to the frame of the discharge end of the conveyor 7 15 via a fixing block 26. The provision of the infeed conveyor 20 reduces the bending degree of the waste material from the conveyor 7 15 into the conveyor 3 7, making the transition smoother and preventing the waste material 22 from breaking and affecting the conveying effect.
[0030] Conveyor six 14, conveyor seven 15 and transition conveyor 20 are all belt conveyors.
[0031] The upper surface of the connecting rod 11 is provided with a groove, which is arranged along the length direction of the connecting rod 11. A screw is arranged in the groove. The two ends of the screw are respectively connected to the two ends of the groove through bearings. One end of the screw passes through the groove and is connected to a knob 19. A moving block 18 is slidably arranged in the groove. The moving block 18 is engaged with the screw thread. The top of the moving block 18 is hingedly connected to one end of the push rod 17. This is provided so that the screw can be rotated by turning the knob 19, and the moving block 18 moves along the screw, thereby changing the connection position of the push rod 17 and the connecting rod 11, thereby changing the range of the pushing assembly to push the conveyor 2 8.
[0032] The conveyor 1 5 , conveyor 2 8 , conveyor 3 7 , conveyor 4 6 and conveyor 5 4 are all belt conveyors.
[0033] Without changing the original conveyor 1 5 and conveyor 2 8 for transferring raw materials between the open mill 3, filter press 2 and calender 1, a waste conveyor 22, conveyor 3 7, conveyor 4 6 and conveyor 5 4 are added. The cut film edge can be transported to conveyor 3 7 via the waste conveyor, and then pass through conveyor 4 6 and conveyor 5 4 in sequence and enter the open mill 3 to be mixed with other raw materials, heated, and then filtered again by the filter press 2. After the impurities are filtered, it enters the calender 1, thereby realizing the separation of raw materials and impurities in the waste 22, realizing the reuse of raw materials and reducing the waste of raw materials. In the above process, the newly added conveyor three 7 is located above conveyor two 8, and conveyor five 4 is located above conveyor one 5. The raw materials transported by conveyor one 5 and conveyor two 8 contain more heat. The heat emitted by the raw materials can keep the waste 22 on conveyor three 7 and conveyor five 4 warm, preventing the waste 22 from cooling and hardening, reducing heat waste, improving energy utilization, and further reducing the mixing time of the waste 22 in the open mill 3.
[0034] While the embodiments of the present invention have been described above, the foregoing description is intended to be illustrative, non-exhaustive, and not limited to the disclosed embodiments. Numerous modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention are intended to be included within the scope of protection of the present invention.
Claims
1. A calender conveyor for artificial leather production, comprising a calender, a filter press, and an open mill, wherein a first conveyor is provided between the discharge port of the open mill and the inlet of the filter press, and a second conveyor is provided between the discharge port of the filter press and the inlet of the calender; characterized in that: The calender is provided with a waste conveyor, the discharge end of the waste conveyor is matched with a conveyor three, the discharge end of the conveyor three is matched with a conveyor four, the discharge end of the conveyor four is matched with a conveyor five, and the discharge end of the conveyor five is matched with the feed port of the open mill; The conveyor three is arranged in parallel with the conveyor two, and the conveyor three is fixed above the conveyor two. The conveying direction of the conveyor three is opposite to that of the conveyor two. The conveyor five is arranged in parallel with the conveyor one, and the conveyor five is fixed above the conveyor one. The conveying direction of the conveyor five is opposite to that of the conveyor one.
2. The calender conveyor for artificial leather production according to claim 1, characterized in that: The second conveyor is connected to a pushing assembly, which includes a push rod, a horizontal connecting rod, a rotating motor and a vertical bracket. A connecting plate is fixed to the top of the bracket, one end of the connecting plate extends to the feed end of the second conveyor and is hinged to the frame of the feed end of the second conveyor. The rotating motor is arranged on the top of the bracket, and the output shaft of the rotating motor is vertically fixedly connected to one end of the connecting rod, the connecting rod is hinged to one end of the push rod, and the other end of the push rod is hinged to the middle part of the frame of the second conveyor. A horizontal support rod is provided on the calender, and the discharge end of the second conveyor passes above the support rod and extends to the feed port of the calender, and the support rod is in contact with the frame at the bottom of the second conveyor.
3. The calender conveyor for artificial leather production according to claim 2, characterized in that: The waste conveyor includes conveyor six and conveyor seven. A door frame is provided above the frame of conveyor six. The top of the door frame is connected to the lower surface of the support rod through a universal joint. Guide slides are provided on both side walls of the frame of conveyor six. The discharge end of conveyor seven cooperates with conveyor three. The feeding end of conveyor seven is located below conveyor six. Slide blocks are fixedly connected to both sides of the frame of the feeding end of conveyor seven through connecting blocks. The two slide blocks are slidably set in the corresponding guide slides.
4. The calender conveyor for artificial leather production according to claim 3, characterized in that: The feed end of the conveyor three is matched with a transition conveyor, the frame of the discharge end of the transition conveyor is fixedly connected to the frame of the conveyor three, and the frame of the feed end of the transition conveyor is fixedly connected to the frame of the discharge end of the conveyor seven.
5. The calender conveyor for artificial leather production according to claim 4, characterized in that: Conveyor 6, conveyor 7 and transition conveyor are all belt conveyors.
6. The calender conveyor for artificial leather production according to claim 2, characterized in that: A groove is provided on the upper surface of the connecting rod, and the groove is arranged along the length direction of the connecting rod. A screw is provided in the groove. The two ends of the screw are rotatably connected to the two ends of the groove through bearings respectively. One end of the screw passes through the groove and is connected to a knob. A moving block is slidably provided in the groove. The moving block cooperates with the screw thread, and the top of the moving block is hinged to one end of the push rod.
7. The calender conveyor for artificial leather production according to claim 1, characterized in that: The conveyor 1, conveyor 2, conveyor 3, conveyor 4 and conveyor 5 are all belt conveyors.