Natural alkaline old lake salt filling machine with adjustable flow speed
By using blocks to adjust the discharge flow rate and clamping mechanism in the natural alkaline old lake salt filling machine, the problems of filling machine error and conveying device offset are solved, the flow rate adjustment and carrier stability are achieved, and the filling error and residual amount are reduced.
Patent Information
- Application Number
- CN202423072975.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-12-12
AI Technical Summary
The existing natural alkaline old lake salt filling machine has a constant discharge flow rate, which results in residual material remaining in the discharge pipe, causing filling volume errors and affecting the stability of the carrier on the conveying device.
A structure including a support frame, a material tank, a discharge pipe, a stopper and an electric push rod was designed. The discharge flow rate was adjusted by moving the stopper in the discharge pipe. Combined with the clamping mechanism, the stability of the carrier was ensured, and the residual amount and error were reduced.
It can effectively adjust the flow rate of natural alkaline old lake salt, reduce filling errors, improve the stability of the carrier during transportation, and prevent the splashing of residues in the discharge pipe.
Smart Images

Figure CN223421043U_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of natural alkaline old lake salt processing, and specifically relates to a natural alkaline old lake salt filling machine with adjustable flow rate. Background Art
[0002] Filling machines are a type of packaging machine primarily used to mechanically fill materials. Based on the type of material being filled, filling machines can be categorized as liquid, paste, powder, and granule. Based on the degree of automation, filling machines can be divided into semi-automatic filling machines and fully automatic filling lines.
[0003] A search revealed a utility model patent application with authorization announcement number CN221316751U, which discloses a salt filling production line that facilitates precise control of filling volume. The production line includes multiple volumetric canning machines arranged in parallel, multiple filling conveyor belts, a finished product conveyor belt for conveying finished salt that has passed weighing and re-inspection to the next process for boxing or bagging, a conveyor belt weighing machine installed on the finished product conveyor belt for weighing and re-inspecting the finished salt after filling, a weighing QR code reader / writer, and multiple filling QR code readers / writers. Based on the QR code on the salt packaging, the utility model uses the QR code reader / writer to establish a correlation between the weight of the finished salt and the volumetric filling machine, facilitating timely adjustment of the volumetric cylinder volume to precisely control the weight range of the bagged salt.
[0004] In the existing technology, when using a filling machine to fill natural alkaline old lake salt, the natural alkaline old lake salt will always maintain a stable feeding rate for filling. However, when the filling is about to be completed, even if the feeding is stopped in time, the natural alkaline old lake salt remaining in the feeding pipe will continue to fall, which makes the amount of each filling have a certain error. At the same time, as the natural alkaline old lake salt continues to fall into the carrier, it will also cause a certain impact on the carrier, which will cause the carrier to deviate on the conveying device, affecting the filling process. Utility Model Content
[0005] The purpose of this solution is to provide a natural alkaline old lake salt filling machine with adjustable flow rate, so as to solve the problem in the existing technology that the discharge flow rate is constant, resulting in residual material in the discharge pipe causing errors in the filling volume, and at the same time solve the problem of unstable carrier during filling.
[0006] In order to achieve the above-mentioned purpose, the present invention provides a natural alkaline old lake salt filling machine with adjustable flow rate, comprising a support frame, which is a U-shaped frame with an open horizontal arrangement, a material tank being installed on the top of the support frame, a discharge pipe being installed on the bottom of the material tank, the discharge pipe being a square tube and passing through the support frame, a fixed seat being installed on one side of the discharge pipe, a cavity being provided inside the fixed seat and the width of the cavity being consistent with the inner diameter length of the discharge pipe, the cavity being connected to the discharge pipe, a block being provided in the cavity, the outer wall of the block being gap-fitted with the inner wall of the cavity, an inclined surface being provided facing the discharge pipe on the top of the block, an electric push rod being connected to the end of the block away from the discharge pipe, the electric push rod being installed on the outer wall of the fixed seat, a conveying mechanism being provided below the discharge pipe, and a clamping mechanism being also provided below the discharge pipe.
[0007] The principle of this solution is: when in use, first place the carrier for natural alkaline old lake salt on the conveying mechanism, let the conveying mechanism convey the carrier to the bottom of the discharge pipe, then the clamping mechanism will clamp and fix the carrier, and then the electric push rod will pull the block to move into the cavity. At this time, the natural alkaline old lake salt in the material tank will fall into the carrier through the discharge pipe. As the natural alkaline old lake salt in the carrier is continuously loaded, the electric push rod can push the block out of the cavity to adjust the size of the inner cavity of the discharge pipe, thereby reducing the amount of natural alkaline old lake salt falling, until the block closes the discharge pipe, reducing the residual amount of natural alkaline old lake salt in the discharge pipe when filling is stopped, and reducing filling errors.
[0008] The technical effect of this solution is that the natural alkaline old lake salt in the discharge material is blocked by the movement of the block in the discharge pipe, thereby slowing down the falling rate of the natural alkaline old lake salt, thereby adjusting the flow rate of the natural alkaline old lake salt in the discharge path. At the same time, the blocking of the block also reduces the falling amount of the natural alkaline old lake salt, which can reduce the residual amount in the discharge pipe before filling is completed and reduce the occurrence of errors during filling.
[0009] Furthermore, a guide shaft 1 is provided parallel to the side of the electric push rod 1, one end of which is fixed to the stopper, and the other end of which slides through the fixing seat. The movement of the stopper is guided by the guide shaft 1, thereby improving the stability of the stopper during movement.
[0010] Furthermore, a telescopic hose is connected to the bottom of the discharge pipe, and a second electric push rod is provided on the side of the telescopic hose. The top of the second electric push rod is fixed to the support frame, and the bottom of the second electric push rod is mounted on a connecting seat, and the connecting seat is fixed to the bottom of the telescopic hose. By the second electric push rod extending and retracting the telescopic hose, the discharge height of the natural alkaline old lake salt can be adjusted according to the size of the natural alkaline old lake salt filling carrier, thereby preventing the natural alkaline old lake salt from splashing out during filling.
[0011] Furthermore, a sleeve is provided on the side of the telescopic hose, the top of which is fixed to the support frame, and a connecting shaft is built into the bottom of the sleeve, the bottom of which is fixed to the connecting seat. The connecting shaft slides within the sleeve to guide the upward and downward extension of the telescopic hose, thereby ensuring that the telescopic hose is aligned with the natural alkaline old lake salt filling body after extension and contraction.
[0012] Furthermore, the conveying mechanism includes two parallel beams, each with a support leg mounted at both ends of the bottom of the beams. Drive rollers are mounted at both ends between the two beams, the ends of the drive rollers being rotatably connected to the beams. A conveyor belt is mounted on the drive rollers, and the conveyor belt is located below the discharge pipe. A drive motor is mounted at one end of one of the drive rollers, and the drive motor is mounted on the beam. Multiple support rollers are mounted on the inner side of the conveyor belt, and the ends of the support rollers are rotatably connected to the beams. The natural alkaline old lake salt filling carrier placed on the conveyor belt is transported by the drive of the conveyor belt, thereby completing the loading and unloading operations of the carrier.
[0013] Furthermore, the clamping mechanism includes a first clamping plate and a second clamping plate. Both the first clamping plate and the second clamping plate are arc-shaped plates and are relatively arranged on both sides below the discharge pipe. The side of the second clamping plate away from the first clamping plate is installed with an electric push rod 3, and the electric push rod 3 is installed on the support frame. The side of the first clamping plate away from the second clamping plate is installed with a support shaft. The support shaft slides through the L-shaped frame, and the bottom of the L-shaped frame is fixed to the bottom of the support frame. The top of the L-shaped frame is threadedly connected with a locking bolt, and the end of the locking bolt corresponds to the support shaft. By bringing the first clamping plate and the second clamping plate closer together, the natural alkaline old lake salt filling carrier moved to the bottom of the discharge pipe can be relatively clamped, thereby ensuring the stability of the carrier during filling.
[0014] Furthermore, a guide shaft 2 is provided on the side of the electric push rod 3, one end of which is fixed to the second clamping plate, and the other end of which slides through the support frame. The guide shaft 2 guides the movement of the second clamping plate, ensuring that the second clamping plate and the first clamping plate are always aligned. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The overall structure of the embodiment of the utility model is shown in FIG. Figure 1 .
[0016] Figure 2 The overall structure of the embodiment of the utility model is shown in FIG. Figure 2 ;
[0017] Figure 3 A side view of an embodiment of the present utility model;
[0018] Figure 4 This is a schematic diagram of the internal structure of the fixing base according to an embodiment of the present utility model.
[0019] The following is a further detailed description through specific implementation methods:
[0020] The figure marks in the drawings of the specification include: material tank 1, support frame 2, discharge pipe 3, fixed seat 4, cavity 5, block 6, inclined surface 7, electric push rod one 8, guide shaft one 9, telescopic hose 10, connecting seat 11, electric push rod two 12, connecting shaft 13, sleeve 14, conveying mechanism 15, clamping mechanism 16, crossbeam 17, drive roller 18, conveyor belt 19, drive motor 20, support roller 21, support leg 22, L-shaped frame 23, support shaft 24, splint one 25, locking bolt 26, splint two 27, electric push rod three 28, guide shaft two 29. DETAILED DESCRIPTION
[0021] The embodiment is basically as shown in the attached Figures 1-4 As shown: A natural alkaline old lake salt filling machine with adjustable flow rate, including a support frame 2, the support frame 2 is a U-shaped frame with an open horizontal setting, a material tank 1 is installed on the top of the support frame 2, and a discharge pipe 3 is installed at the bottom of the material tank 1. The discharge pipe 3 is a square tube and passes through the support frame 2. A fixed seat 4 is installed on one side of the discharge pipe 3. A cavity 5 is opened inside the fixed seat 4, and the width of the cavity 5 is consistent with the inner diameter of the discharge pipe 3. The cavity 5 is connected to the discharge pipe 3, and a The outer wall of the stopper 6 is in clearance with the inner wall of the cavity 5. The top of the stopper 6 is provided with an inclined surface 7 arranged toward the discharge pipe 3. The end of the stopper 6 away from the discharge pipe 3 is connected to an electric push rod 8, which is installed on the outer wall of the fixed seat 4. A guide shaft 9 is provided parallel to the side of the electric push rod 8. One end of the guide shaft 9 is fixed on the stopper 6, and the other end of the guide shaft 9 slides through the fixed seat 4. The movement of the stopper 6 is guided by the guide shaft 9. The bottom of the feeding tube 3 is connected to a telescopic hose 10, and an electric push rod 2 is provided on the side of the telescopic hose 10. The top of the electric push rod 2 is fixed to the support frame 2, and the bottom of the electric push rod 2 is installed on the connecting seat 11. The connecting seat 11 is fixed to the bottom of the telescopic hose 10. The telescopic hose 10 is telescopically extended by the electric push rod 2 12. The discharge height of the natural alkaline old lake salt can be adjusted according to the size of the natural alkaline old lake salt filling carrier to prevent the natural alkaline old lake salt from splashing out during filling; the side of the telescopic hose 10 is also provided with a sleeve 14, the top of the sleeve 14 is fixed to the support frame 2, and the bottom of the sleeve 14 is equipped with a connecting shaft 13, and the bottom of the connecting shaft 13 is fixed on the connecting seat 11. The connecting shaft 13 slides in the sleeve 14 to guide the up and down extension of the telescopic hose 10, thereby ensuring that the telescopic hose 10 is aligned with the natural alkaline old lake salt filling carrier after extension and contraction.
[0022] like Figure 1As shown, a conveying mechanism 15 is provided below the discharge pipe 3, and the conveying mechanism 15 includes two parallel beams 17, and support legs 22 are installed at both ends of the bottom of the beam 17. Drive rollers 18 are provided at both ends between the two beams 17, and the ends of the drive rollers 18 are rotatably connected to the beams 17. A conveyor belt 19 is installed on the drive roller 18, and the conveyor belt 19 is located below the discharge pipe 3. A drive motor 20 is installed at one end of one of the drive rollers 18, and the drive motor 20 is installed on the beam 17. A plurality of support rollers 21 are provided on the inner side of the conveyor belt 19, and the ends of the support rollers 21 are rotatably connected to the beam 17. The natural alkaline old lake salt filling carrier placed on the conveyor belt 19 is transported through the transmission of the conveyor belt 19 to complete the loading and unloading operations of the carrier.
[0023] like Figure 1 and Figure 2 As shown, a clamping mechanism 16 is also provided below the discharge tube 3. The clamping mechanism 16 includes a clamping plate 1 25 and a clamping plate 2 27. The clamping plate 1 25 and the clamping plate 2 27 are both arc-shaped plates and are relatively arranged on both sides of the lower side of the discharge tube 3. An electric push rod 3 28 is installed on the side of the clamping plate 2 27 away from the clamping plate 1 25. The electric push rod 3 28 is installed on the support frame 2. A support shaft 24 is installed on the side of the clamping plate 1 25 away from the clamping plate 2 27. The support shaft 24 slides through the L-shaped frame 23, and the bottom of the L-shaped frame 23 is fixed to the bottom of the support frame 2. The top of the L-shaped frame 23 is threadedly connected with The locking bolt 26, the end of the locking bolt 26 corresponds to the support shaft 24, and through the proximity of the splint 1 25 and the splint 2 27, the natural alkaline old lake salt filling carrier moved to the bottom of the discharge pipe 3 can be relatively clamped, thereby ensuring the stability of the carrier when being filled; the side of the electric push rod 3 28 is provided with a guide shaft 2 29, one end of the guide shaft 2 29 is fixed on the splint 2 27, and the other end of the guide shaft 2 29 slides through the support frame 2, and the movement of the splint 2 27 is guided by the guide shaft 2 29 to ensure that the splint 2 27 and the splint 1 25 are always in an aligned state.
[0024] The specific implementation process of the present utility model is as follows: when in use, first place the carrier for natural alkaline old lake salt on the conveying mechanism 15, and let the conveying mechanism 15 convey the carrier to the bottom of the discharge pipe 3, and then the clamping mechanism 16 will clamp and fix the carrier, and then the electric push rod 18 will pull the block 6 to move into the cavity 5. At this time, the natural alkaline old lake salt in the material tank 1 will fall into the carrier through the discharge pipe 3. As the natural alkaline old lake salt in the carrier is continuously loaded, the electric push rod 18 can push the block 6 out of the cavity 5 to adjust the size of the inner cavity of the discharge pipe 3, thereby reducing the falling amount of the natural alkaline old lake salt, until the block 6 closes the discharge pipe 3, reducing the residual amount of natural alkaline old lake salt in the discharge pipe 3 when filling is stopped, and reducing the filling error.
[0025] In this solution, the block 6 moves in the discharge pipe 3 to block the natural alkaline old lake salt in the discharge material, thereby slowing down the falling rate of the natural alkaline old lake salt, thereby adjusting the flow rate of the discharge path of the natural alkaline old lake salt. At the same time, the blockage of the block 6 also reduces the falling amount of the natural alkaline old lake salt, which can reduce the residual amount in the discharge pipe 3 before filling is completed, and reduce the occurrence of errors during filling.
[0026] The above is only an embodiment of the present invention, and the commonly known specific structures and characteristics of the scheme are not described in detail here. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the structure of the present invention, and these should also be regarded as the scope of protection of the present invention. These will not affect the effect of the implementation of the present invention and the practicality of the patent. The scope of protection claimed by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.
Claims
1. A natural alkaline old lake salt filling machine with adjustable flow rate, comprising a support frame, characterized in that: The support frame is a U-shaped frame with an open horizontal arrangement, a material tank is installed on the top of the support frame, a discharge pipe is installed on the bottom of the material tank, the discharge pipe is a square tube and passes through the support frame, a fixed seat is installed on one side of the discharge pipe, a cavity is provided inside the fixed seat, and the width of the cavity is consistent with the inner diameter length of the discharge pipe, the cavity is connected to the discharge pipe, a block is provided in the cavity, the outer wall of the block is gap-fitted with the inner wall of the cavity, the top of the block is provided with an inclined surface facing the discharge pipe, the end of the block away from the discharge pipe is connected to an electric push rod 1, the electric push rod 1 is installed on the outer wall of the fixed seat, a conveying mechanism is provided below the discharge pipe, and a clamping mechanism is also provided below the discharge pipe.
2. The natural alkaline old lake salt filling machine with adjustable flow rate according to claim 1, characterized in that: A guide shaft 1 is provided parallel to the side surface of the electric push rod 1, one end of the guide shaft 1 is fixed on the stop block, and the other end of the guide shaft 1 slides through the fixing seat.
3. The natural alkaline old lake salt filling machine with adjustable flow rate according to claim 1 is characterized in that: The bottom of the discharge pipe is connected to a telescopic hose, and the side of the telescopic hose is provided with an electric push rod 2. The top of the electric push rod 2 is fixed on the support frame, and the bottom of the electric push rod 2 is installed on the connecting seat, and the connecting seat is fixed on the bottom of the telescopic hose.
4. The natural alkaline old lake salt filling machine with adjustable flow rate according to claim 3 is characterized in that: A sleeve is further provided on the side of the telescopic hose, the top of the sleeve is fixed on the support frame, and a connecting shaft is built into the bottom of the sleeve, and the bottom of the connecting shaft is fixed on the connecting seat.
5. The natural alkaline old lake salt filling machine with adjustable flow rate according to claim 1, characterized in that: The conveying mechanism includes two parallel beams, support legs are installed at both ends of the bottom of the beams, and driving rollers are provided at both ends between the two beams. The ends of the driving rollers are rotatably connected to the beams. A conveyor belt is installed on the driving roller, and the conveyor belt is located below the discharge pipe. A driving motor is installed at one end of one of the driving rollers, and the driving motor is installed on the beam. A plurality of supporting rollers are provided on the inner side of the conveyor belt, and the ends of the supporting rollers are rotatably connected to the beams.
6. The natural alkaline old lake salt filling machine with adjustable flow rate according to claim 1, characterized in that: The clamping mechanism includes a clamping plate 1 and a clamping plate 2, both of which are arc-shaped plates and are relatively arranged on both sides below the discharge pipe. An electric push rod 3 is installed on the side of the clamping plate 2 away from the clamping plate 1, and the electric push rod 3 is installed on the support frame. A support shaft is installed on the side of the clamping plate 1 away from the clamping plate 2, and the support shaft slides through the L-shaped frame, and the bottom of the L-shaped frame is fixed to the bottom of the support frame. The top of the L-shaped frame is threadedly connected with a locking bolt, and the end of the locking bolt corresponds to the support shaft.
7. The natural alkaline old lake salt filling machine with adjustable flow rate according to claim 6, characterized in that: A guide shaft 2 is provided on the side of the electric push rod 3, one end of the guide shaft 2 is fixed on the clamping plate 2, and the other end of the guide shaft 2 slides through the support frame.
Citation Information
Patent Citations
Salt filling production line capable of conveniently and accurately controlling filling amount
CN221316751U