Mechanical dredging device for discharging hopper of fine ore bin

By designing a mechanical dredging device for the lower hopper of the powder ore bin and using a motor to drive the winch and steel rope system to loosen the material, the problem of blockage in the powder ore bin was solved, and automatic dredging and safety were improved.

CN223421428UActive Publication Date: 2025-10-10YILIANG CHIHONG MINING IND
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Patent Information

Application Number
CN202520079706.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-10-10
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

The blockage of the powder ore silo makes dredging difficult and risky, and the existing manual dredging method has safety hazards.

Method used

A mechanical dredging device for the lower hopper of a powder ore bin is designed. The motor drives the winch and steel rope system to loosen the material by hooking to avoid blockage of the powder ore bin.

Benefits of technology

The automatic dredging of the powder ore bin is realized, which reduces the difficulty of dredging and safety risks and improves the safety and efficiency of operations.

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Abstract

The utility model relates to a mechanical dredging device for a blanking hopper of a fine ore bin, which comprises a stock bin, a dredging device and a control device, wherein two symmetrical discharge holes are formed in the bottom of the stock bin; a guide wheel, a steel rope, a winch, a speed reducer, a motor and a handle hook; two guide wheels are suspended above the stock bin, and the guide wheels are over against the discharge port; a motor is arranged below a discharging port in the bottom of the stock bin, the output end of the motor is connected with the input end of a speed reducer, the output end of the speed reducer is connected with winches, the winch on one side is connected with a steel rope, and the steel rope penetrates through the discharging port in one side of the bottom of the stock bin, passes through two guide wheels, then penetrates through the discharging port in the other side and then is connected with the winch on the other side. A handle hook is arranged on the steel rope and is positioned at the discharge hole; the difficulty and risk of dredging the blocked fine ore bin can be reduced.
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Description

Technical Field

[0001] The present application relates to the technical field of material discharge equipment, and in particular to a mechanical dredging device for a powder ore bin hopper. Background Art

[0002] During mineral processing operations, ore moisture can cause severe blockage in the fine ore bin, significantly impacting throughput, processes, and performance indicators. To stabilize throughput and reduce fluctuations in mineral processing indicators, when ore blockage occurs, crew members are promptly organized to clear the bin. Existing methods typically use bamboo poles and sledgehammers. During bamboo pole clearing operations, there is a risk of injury from the impact of ore on the pole and from falling ore. Using a sledgehammer to strike the ore bucket from a high-altitude edge poses the risk of falling, making clearing the fine ore bin blockage difficult and risky. Utility Model Content

[0003] In order to solve or partially solve the problems existing in the related art, the present application provides a mechanical dredging device for the lower hopper of a powder ore bin, which can reduce the difficulty and risk of dredging the powder ore bin due to blockage.

[0004] The present application discloses a mechanical dredging device for the lower hopper of a powder ore bin, comprising: a hopper, the bottom of which is structured with two symmetrical discharge ports; a guide wheel, a steel rope, a winch, a reducer, a motor, and a hook;

[0005] Two guide wheels are suspended above the silo, facing the discharge port; a motor is arranged below the bottom discharge port of the silo, the output end of the motor is connected to the input end of the reducer, the output end of the reducer is connected to a winch, a steel rope is connected to the winch on one side, the steel rope passes through the discharge port on one side of the bottom of the silo and passes through the two guide wheels, then passes through the discharge port on the other side and is connected to the winch on the other side, a hook is provided on the steel rope, and the hook is located at the discharge port.

[0006] Optionally, a material guide trough is provided at the bottom of the silo below the discharge port, and a hole is constructed on the material guide trough for only the steel rope to pass through, and the steel rope is slidably connected in the hole.

[0007] Optionally, a space is provided at the material guide trough for the hook to move up and down.

[0008] Optionally, the two discharge ports of the silo are arranged in a conical shape.

[0009] Optionally, the hook can be configured as a claw or umbrella shape.

[0010] The technical solution provided by this application may have the following beneficial effects:

[0011] The present application uses two motors to drive the winch to pull the steel rope to move at the two discharge ports. When the steel rope moves back and forth, the hook on the steel rope loosens the material to facilitate the material to fall from the discharge port, thereby avoiding blockage of the powder ore bin. In this way, the automatic dredging of the equipment avoids the difficulties and high risks of manual dredging.

[0012] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The above and other objects, features and advantages of the present application will become more apparent through a more detailed description of exemplary embodiments of the present application in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present application.

[0014] Figure 1 It is a structural diagram shown in an embodiment of the present application;

[0015] Reference numerals:

[0016] 1. Material silo; 11. Material outlet; 12. Material guide trough; 2. Guide wheel; 3. Steel rope; 31. Handle hook; 4. Winch; 5. Reducer; 6. Motor; 7. Conveyor belt. DETAILED DESCRIPTION

[0017] The following describes embodiments of the present application in more detail with reference to the accompanying drawings. Although the accompanying drawings illustrate embodiments of the present application, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments described herein. Rather, these embodiments are provided to make the present application more thorough and complete, and to fully convey the scope of the present application to those skilled in the art.

[0018] It should be understood that although the terms "first", "second", "third", etc. may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish information of the same type from each other. For example, without departing from the scope of this application, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0019] In the description of this application, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.

[0020] Unless otherwise expressly specified or limited, terms such as "mounted," "connected," "connect," and "fixed" should be interpreted broadly. For example, they may refer to fixed or detachable connections, or integration; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.

[0021] In response to the above problems, an embodiment of the present application provides a mechanical dredging device for the lower hopper of a powder ore bin. The technical solution of the embodiment of the present application is described in detail below with reference to the accompanying drawings.

[0022] like Figure 1 The mechanical dredging device for the lower hopper of a fine ore silo shown in the figure comprises: a silo 1, the bottom of which is structured with two symmetrical discharge ports 11; a guide wheel 2, a steel rope 3, a winch 4, a reducer 5, a motor 6, and a hook 31;

[0023] The present application suspends two guide wheels 2 above the silo 1. The two guide wheels 2 are mainly used to guide the steel rope 3 so that the steel rope 3 can be pulled easily. To this end, the guide wheels 2 are directly opposite the discharge port 11. The present application changes the traditional discharge port 1 of the silo 1 into two discharge ports, and installs a motor 6 below the discharge port 11 at the bottom of the silo 1. The output end of the motor 6 is connected to the input end of the reducer 5, and the output end of the reducer 5 is connected to the winch 4. The steel rope 3 is connected to one side of the winch 4. In this way, the motor 6 provides power for pulling the steel rope 3, and the reducer 5 adjusts the speed of the motor 6 so that the winch 4 does not rotate too fast. The steel rope 3 passes through the discharge port 11 on one side of the bottom of the silo 1 and passes through the two guide wheels 2. After passing through the discharge port 11 on the other side, it is connected to the winch 4 on the other side. The steel rope 3 is provided with a hook 31, which is located at the discharge port 11.

[0024] In this way, the present application drives the winch 4 through two motors to pull the steel rope 3 to move at the two discharge ports 11. When the steel rope 3 moves back and forth, the hook 31 on the steel rope 3 loosens the material to facilitate the material to fall from the discharge port 11, thereby avoiding blockage of the powder ore bin. In this way, the automatic dredging of the equipment avoids the difficulties and high risks of manual dredging.

[0025] In one embodiment, to facilitate the smooth unloading and conveying of materials, a guide trough 12 is provided at the bottom of the silo 1 below the discharge port 11. The guide trough 12 is configured with a hole for the steel rope 3 to pass through, and the steel rope 3 slides into the hole. The two guide troughs 12 guide the materials to the conveyor belt 7 so that the materials can be conveyed normally.

[0026] In one embodiment, in order to prevent the hook 31 from pressing against the material guide trough 12 during the process of moving the material up and down, a space for the hook 31 to move up and down is provided at the material guide trough 12 .

[0027] In one embodiment, the two discharge ports 11 of the silo 1 are tapered to facilitate material guidance.

[0028] In one embodiment, the hook 31 is configured to be claw-shaped or umbrella-shaped to facilitate loosening of materials.

[0029] In one embodiment, a φ18 steel wire rope is used as the traction rope 3. The rope 3 passes through the ore in the fine ore bin, with claw- or umbrella-shaped hooks 31 installed every 10 cm. Two sets of motor 6 and reducer 5 are configured: XWD6-87-3KW, with a transmission ratio of 87, a center height of 200 mm, an input power of 3KW, 380V, and a frequency converter of 50 Hz. The guide pulley 2 is a ZDY series mining overhead sheave with a diameter of 1 meter and a rated load of ≥5 tons. The motor is controlled by an ACS880-01-045A-3 inverter.

[0030] Finally, it should be noted that, in this document, relationships such as first and second, etc., are used solely to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms include, comprise, or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0031] Units described as separate components may or may not be physically separate, and components shown as units may or may not be physical units, that is, they may be located in one place or distributed across multiple network units. Some or all of these units may be selected to achieve the purpose of this embodiment according to actual needs.

[0032] The embodiments of the present application have been described above. The above description is illustrative and not exhaustive, and is not limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is selected to best explain the principles of the embodiments, their practical applications, or improvements to the technology in the market, or to enable other persons skilled in the art to understand the embodiments disclosed herein.

Claims

1. A mechanical dredging device for the lower hopper of a fine ore bin, characterized in that: include: A silo (1), wherein the bottom of the silo (1) is configured with two symmetrical discharge ports (11); and Guide wheel (2), steel rope (3), winch (4), reducer (5), motor (6), hook (31); Two guide wheels (2) are suspended above the silo (1), and the guide wheels (2) are directly opposite to the discharge port (11); the motor (6) is arranged below the discharge port (11) at the bottom of the silo (1), and the output end of the motor (6) is connected to the input end of the reducer (5), and the output end of the reducer (5) is connected to the winch (4). The steel rope (3) is connected to the winch (4) on one side, and the steel rope (3) passes through the discharge port (11) on one side of the bottom of the silo (1) and passes through the two guide wheels (2), and then passes through the discharge port (11) on the other side again, and is connected to the winch (4) on the other side. The hook (31) is arranged on the steel rope (3), and the hook (31) is located at the discharge port (11).

2. A mechanical dredging device for a powder ore hopper according to claim 1, characterized in that: A material guide trough (12) is provided at the bottom of the silo (1) below the discharge port (11), and a hole is constructed on the material guide trough (12) for only the steel rope (3) to pass through, and the steel rope (3) is slidably connected in the hole.

3. The mechanical dredging device for the lower hopper of a fine ore bin according to claim 2, characterized in that: The material guide trough (12) is provided with a space for the hook (31) to move up and down.

4. The mechanical dredging device for the lower hopper of a fine ore bin according to claim 1 is characterized in that: The two discharge ports (11) of the silo (1) are arranged in a conical shape.

5. The mechanical dredging device for the lower hopper of a fine ore bin according to claim 1 is characterized in that: The handle hook (31) is configured in an umbrella shape.