Efficient bagasse lifting conveyor
By designing an efficient bagasse lifting conveyor and adopting a motor-driven chain transmission method, the problem of low efficiency of manual salvage in the existing technology is solved, and the fully automatic lifting and conveying of bagasse is realized, thereby improving production efficiency and scope of application.
Patent Information
- Application Number
- CN202422730601.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-08
AI Technical Summary
Existing bagasse elevators rely on manual salvage, resulting in low work efficiency and high labor intensity, and are unable to meet large-scale production needs.
An efficient bagasse lifting conveyor is designed, which adopts a combined structure of a support frame, a casing, a driving shaft and a driven shaft, a driving sprocket, a Y-shaped chain, a crossbeam and rake teeth, and uses a motor and a reducer to drive the chain transmission to achieve fully automatic lifting and conveying of bagasse.
The invention realizes efficient automatic transportation of bagasse, improves production efficiency, reduces labor intensity, has a wide range of applications and is highly practical.
Smart Images

Figure CN223421563U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to bagasse conveying technical field especially relates to a kind of efficient bagasse lifting conveyor. BACKGROUND
[0002] Bagasse is the residue of sugarcane after being squeezed to extract cane juice in sugar cane mill, which is used as boiler fuel in domestic and foreign sugar mills to produce steam for power generation and supply of steam required in sugar production process. In addition to self-use in sugar mill, it can also supply power and steam to outside.
[0003] Bagasse needs to be transported from one mill to another for repeated juice extraction. In this process, it is transported by using an elevator. The existing elevator used is usually a belt elevator. The bagasse is manually fished out of the cane juice in the residue storage pool and placed on the conveying belt by shovel to complete the transportation. Since manual fishing of bagasse is used, the work efficiency is low, the labor intensity of personnel is high, and it cannot meet the large-scale production demand, with low transportation efficiency. SUMMARY
[0004] The technical problem to be solved by the utility model is to provide an efficient bagasse lifting conveyor to solve the above problems of the prior art, which can efficiently transport bagasse, effectively improve production efficiency, and has the characteristics of wide application range and strong practicability.
[0005] The utility model adopts the technical scheme of an efficient bagasse lifting conveyor, which comprises a support frame, an inclined casing arranged on the support frame, a driving shaft and a driven shaft rotatably arranged at the upper and lower ends of the casing respectively, driving sprockets arranged on the driving shaft and the driven shaft, Y-shaped chains meshing with the driving sprockets, a plurality of cross beams laid on the Y-shaped chains, a plurality of tines arranged on each cross beam, a driving device arranged above the casing for driving the driving shaft, a receiving chute arranged below the casing, an inlet arranged on the receiving chute, and a high-level tank arranged above the casing for bagasse outlet.
[0006] As a further improvement, the driving device comprises a motor, a speed reducer, a first transmission chain, a first sprocket and a second sprocket. The output end of the motor is connected with the speed reducer, the output end of the speed reducer is connected with the first sprocket, the second sprocket is sleeved on the driving shaft, and the first transmission chain is installed between the first sprocket and the second sprocket.
[0007] Further, the motor and the speed reducer are installed above the casing through a driving platform, and a waterproof cover is arranged on the driving platform.
[0008] Further, a tensioning wheel is arranged on the casing, and the tensioning wheel is meshed with the first transmission chain.
[0009] Furthermore, bearing seats are provided on the casing at both ends of the driving shaft and the driven shaft, and the driving shaft and the driven shaft are rotatably mounted on the casing through the bearing seats.
[0010] Furthermore, a straddle chute is provided above the casing, and a straddle flap is rotated between the high-level trough and the straddle chute.
[0011] Furthermore, rollers are rotatably provided on both sides of the beam, and the rollers are installed on sliding rails.
[0012] Beneficial effects
[0013] Compared with the prior art, the present invention has the following advantages:
[0014] The utility model relates to an efficient bagasse lifting conveyor, which places the entire conveyor on one side of the squeezer and places the receiving trough body below the bagasse discharge port of the squeezer, so that the bagasse and sugarcane juice can directly enter the receiving trough body from the feed port after coming out of the squeezer. At this time, the reducer is driven by the motor, and the reducer drives the first sprocket to rotate, and the first sprocket drives the second sprocket through the first transmission chain, thereby driving the driving shaft through the second sprocket, and the driving shaft drives the driven shaft to rotate through the Y-type chain, and drives the crossbeam installed thereon, and the crossbeam drives the rake teeth to move. During the movement, the rake teeth rake the bagasse in the receiving trough body to the lower side of the casing, and under the operation of the rake teeth and the Y-type chain, the bagasse is quickly transported to a high place, and then the bagasse is discharged from the high-level trough. During the transportation process, the bagasse will not fall downward under the obstruction of the rake teeth, thereby improving the transportation efficiency, thereby realizing fully automatic lifting and transportation of bagasse, effectively improving production efficiency, and having the characteristics of strong practicality and wide application range. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0016] Figure 2 for Figure 1 A magnified schematic diagram of the structure at AA in the middle;
[0017] Figure 3 This is a schematic diagram of the practical application structure of the utility model.
[0018] Among them: 1- casing, 2- driving device, 3- supporting frame, 4- driving shaft, 5- driven shaft, 6- driving sprocket, 7- Y-type chain, 8- crossbeam, 9- rake teeth, 10- driving platform, 11- roller, 12- bearing seat, 13- tensioning wheel, 14- straddle chute, 15- high position trough, 16- straddle flap, 17- receiving trough body, 18- waterproof cover, 19- press, 21- motor, 22- reducer, 23- first sprocket, 24- first transmission chain, 25- second sprocket. DETAILED DESCRIPTION
[0019] The present invention will be further described below with reference to the specific embodiments in the accompanying drawings.
[0020] See Figure 1-3 As shown, the utility model is a high-efficiency bagasse lifting conveyor, including a support frame 3, a tilted casing 1 is provided on the support frame 3, a driving shaft 4 and a driven shaft 5 are respectively rotatably provided at the upper and lower ends of the casing 1, a driving sprocket 6 is provided on the driving sprocket 6, a Y-shaped chain 7 is engaged with the driving sprocket 6, a plurality of crossbeams 8 are laid on the Y-shaped chain 7, and each crossbeam 8 is provided with a plurality of rake teeth 9, a driving device 2 for driving the driving shaft 4 is provided above the casing 1, a material receiving trough 17 is provided below the casing 1, a feed port is provided on the material receiving trough 17, a high-level trough 15 for bagasse outlet is provided above the casing 1, and by placing the entire conveyor on one side of the squeezer 19 and placing the material receiving trough 17 below the bagasse discharge port of the squeezer 19, the bagasse and sugarcane juice can be directly discharged from the feed port after coming out of the squeezer 19. The bagasse is then conveyed to the feed trough 17 by the rake teeth 9. The bagasse is ...
[0021] Specifically, the driving device 2 includes a motor 21, a reducer 22, a first transmission chain 24, a first sprocket 23 and a second sprocket 25. The output end of the motor 21 is connected to the reducer 22, the output end of the reducer 22 is connected to the first sprocket 23, the second sprocket 25 is sleeved on the driving shaft 4, and the first transmission chain 24 is installed between the first sprocket 23 and the second sprocket 25. The motor 21 and the reducer 22 are used as a power source and driven by chain transmission. The output end of the motor 21 and the reducer 22 can be effectively set above the casing 1, effectively preventing the sugarcane juice retained in the bagasse during the lifting process from flowing onto the motor 21 and the reducer 22, thereby protecting them and reducing the occurrence of maintenance failures. At the same time, the chain transmission method is stable and the installation method is simple and reliable.
[0022] Preferably, the motor 21 and the reducer 22 are installed above the housing 1 through the drive platform 10. A waterproof cover is provided on the drive platform 10, which plays a role in waterproofing and dustproofing, and effectively protects the motor 21 and the reducer 22.
[0023] Furthermore, a tensioning wheel 13 is provided on the housing 1, which engages with the first transmission chain 24 to regulate the first transmission chain 24 and prevent the first transmission chain 24 from being too loose, which affects the service life and normal operation.
[0024] Furthermore, bearing seats 12 are provided on the casing 1 at both ends of the driving shaft 4 and the driven shaft 5. The driving shaft 4 and the driven shaft 5 are rotatably mounted on the casing 1 through the bearing seats 12, ensuring smoother and more stable operation.
[0025] Furthermore, a straddle chute 14 is provided above the casing 1, and a straddle flap 16 is rotated between the high-level trough 15 and the straddle chute 14. When a press 19 below the high-level trough 15 fails, the straddle flap 16 can be rotated so that the bagasse can be guided by the straddle flap 16 to enter another press 19 from the straddle chute 14 to continue production, thereby effectively ensuring the continuity of production.
[0026] Furthermore, rollers 11 are rotatably provided on both sides of the beam 8. The rollers 11 are installed on sliding rails. The rollers 11 roll during movement, changing traditional hard friction to rolling friction, effectively protecting related components, reducing the occurrence of failures, and reducing maintenance costs.
[0027] When the efficient bagasse lifting conveyor of this embodiment is in use, the entire conveyor is placed on one side of the press 19, and the receiving trough 17 is placed below the bagasse discharge port of the press 19, so that the bagasse comes out of the press 19 and directly enters the receiving trough 17 from the feed port. At this time, the motor 21 drives the reducer 22, and the reducer 22 drives the first sprocket 23 to rotate. The first sprocket 23 drives the second sprocket 25 through the first transmission chain 24, thereby driving the driving shaft 4 through the second sprocket 25, and the main shaft 4 is driven. The driving shaft 4 drives the driven shaft 5 to rotate through the Y-chain 7, and at the same time drives the crossbeam 8 installed thereon, and the crossbeam 8 drives the rake teeth 9 to move, thereby transporting the bagasse in the receiving trough 17 to the crossbeam 8. Under the action of the crossbeam 8 and the rake teeth 9, the bagasse is quickly transported to a high place, and then the bagasse is discharged from the high-level trough 15 into the next press 19. During the transportation process, the bagasse will not fall downward under the obstruction of the rake teeth 9, thereby improving the transportation efficiency, thereby realizing the fully automatic lifting and transportation of the bagasse, and effectively improving the production efficiency. The utility model is a high-efficiency bagasse lifting conveyor, which can efficiently transport bagasse and effectively improve the production efficiency, and has the characteristics of wide application range and strong practicality.
[0028] The above is only a preferred embodiment of the present invention. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the structure of the present invention. These modifications and improvements will not affect the effect of the implementation of the present invention and the practicality of the patent.
Claims
1. A high-efficiency bagasse lifting conveyor, characterized in that: The invention comprises a support frame (3), wherein the support frame (3) is provided with an inclined casing (1), the upper and lower ends of the casing (1) are respectively provided with a driving shaft (4) and a driven shaft (5), the driving shaft (4) and the driven shaft (5) are both provided with a driving sprocket (6), the driving sprocket (6) is meshed with a Y-shaped chain (7), a plurality of crossbeams (8) are laid on the Y-shaped chain (7), and each of the crossbeams (8) is provided with a plurality of rake teeth (9), a driving device (2) for driving the driving shaft (4) is provided above the casing (1), a material receiving trough (17) is provided below the casing (1), a material feeding port is provided on the material receiving trough (17), and a high-level trough (15) for bagasse outlet is provided above the casing (1).
2. The high-efficiency bagasse lifting conveyor according to claim 1, characterized in that: The driving device (2) comprises a motor (21), a reducer (22), a first transmission chain (24), a first sprocket (23) and a second sprocket (25), wherein the output end of the motor (21) is connected to the reducer (22), the output end of the reducer (22) is connected to the first sprocket (23), the second sprocket (25) is sleeved on the driving shaft (4), and the first transmission chain (24) is installed between the first sprocket (23) and the second sprocket (25).
3. The high-efficiency bagasse lifting conveyor according to claim 2, characterized in that: The motor (21) and the reducer (22) are installed above the casing (1) via a driving platform (10), and a waterproof cover (18) is provided on the driving platform (10).
4. The high-efficiency bagasse lifting conveyor according to claim 2, characterized in that: The casing (1) is provided with a tensioning wheel (13), and the tensioning wheel (13) is engaged with the first transmission chain (24).
5. The high-efficiency bagasse lifting conveyor according to claim 1, characterized in that: The housing (1) is provided with bearing seats (12) at both ends of the driving shaft (4) and the driven shaft (5), and the driving shaft (4) and the driven shaft (5) are rotatably mounted on the housing (1) through the bearing seats (12).
6. The high-efficiency bagasse lifting conveyor according to claim 1, characterized in that: A straddle chute (14) is provided above the casing (1), and a straddle flap (16) is rotated between the high-level tank (15) and the straddle chute (14).
7. The high-efficiency bagasse lifting conveyor according to claim 1, characterized in that: Rollers (11) are rotatably provided on both sides of the crossbeam (8), and the rollers (11) are installed on sliding rails.