Feeding device for material tray

By adopting two transmission lines and a moving mechanism in the material pallet loading device, automatic transmission of the pallet is realized, which solves the problem of high cost of loading by robots in the existing technology, reduces costs and improves transmission efficiency.

CN223421741UActive Publication Date: 2025-10-10TECH-FRONT (CHONGQING) COMPUTER CO LTD
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Patent Information

Application Number
CN202422623044.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-10-10
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

In the prior art, using a robot to load pallets results in a high cost problem.

Method used

Two transmission lines and a moving mechanism are used. The material pallets are recovered through the first transmission line, and the material pallets to be produced are transported through the second transmission line. The carrying mechanism and the lifting mechanism are used to reciprocate between the two transmission lines to realize the automatic transmission of the pallets, avoiding the use of additional robots.

Benefits of technology

It reduces the cost of pallet loading, improves transmission efficiency, and reduces dependence on robots.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223421741U_ABST
    Figure CN223421741U_ABST
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Abstract

The utility model provides a feeding device for a material tray. The feeding device comprises a first transmission line and a second transmission line. The bearing mechanism contacts with the bottom of the tray; the lifting mechanism is used for controlling lifting of the bearing mechanism; the moving mechanism is located between the first transmission line and the second transmission line, the bearing mechanism is installed on the moving mechanism, and the moving mechanism is used for moving the bearing mechanism from the first transmission line to the second transmission line; first transmission lines are arranged on the two sides of one end of the moving mechanism, and second transmission lines are arranged on the two sides of the other end of the moving mechanism. By the adoption of the two conveying lines, when the bearing mechanism moves between the first conveying line and the second conveying line under the action of the moving mechanism, the bearing mechanism can move up and down through the lifting mechanism, and therefore conveying of the material trays on the first conveying line and the second conveying line cannot be affected. According to the feeding device, an additional mechanical arm does not need to be used, and compared with the mechanical arm, the cost is saved by adding one conveying line.
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Description

Technical Field

[0001] The utility model belongs to the technical field of material feeding, in particular to a feeding device for a material tray. Background Art

[0002] In electronic production technology, PCB boards or various shells should be processed. In order to prevent damage to components, pallets are used during the transmission process. The components are placed on the pallets and then moved. Therefore, pallets can generally be recycled.

[0003] Existing pallets are basically collected after production and placed on the production line by a robot at the beginning of the production line. This will add a robot, resulting in higher costs. Utility Model Content

[0004] In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a loading device for material pallets, which is used to solve the problem of high cost caused by using a robot to load pallets in the prior art.

[0005] To achieve the above-mentioned and other related purposes, the present invention provides a loading device for a material tray, comprising:

[0006] a first conveying line, for conveying the pallet along a first direction;

[0007] a second conveying line for conveying the pallet in a second direction opposite to the first direction;

[0008] A bearing mechanism, configured to contact the bottom of the pallet and support the pallet;

[0009] A lifting mechanism, used to control the lifting and lowering of the carrying mechanism;

[0010] The moving mechanism is located between the first transmission line and the second transmission line, and the supporting mechanism is installed on the moving mechanism. The moving mechanism is used to control the reciprocating movement of the supporting mechanism between the first transmission line and the second transmission line; the first transmission line is set on both sides of one end of the moving mechanism, and the second transmission line is set on both sides of the other end of the moving mechanism.

[0011] Furthermore, the supporting mechanism includes a vertical plate and a sliding plate, the sliding plate is connected to the moving mechanism, the vertical plate is connected to the sliding plate, a first bottom plate is provided on the vertical plate, an opening is provided on the first bottom plate, a second bottom plate is installed at the opening, the lifting mechanism is provided on the side of the vertical plate away from the sliding plate, the lifting mechanism passes through the first bottom plate and is connected to the second bottom plate, and the lifting mechanism is used to control the lifting and lowering of the second bottom plate.

[0012] Furthermore, at least one suction cup is installed on the first bottom plate.

[0013] Furthermore, the suction cups are arranged on both sides of the second bottom plate.

[0014] Furthermore, the width of the second bottom plate is greater than the opening.

[0015] Furthermore, a connecting ear is installed on the first base plate, and the loading device also includes a drag chain, an air pipe is provided in the drag chain, and an air duct is provided in the first base plate, and the air duct is used to connect the air pipe with the suction cup.

[0016] Furthermore, the moving mechanism includes a first power and a first guide rail, the sliding plate is located on the first guide rail, the sliding plate is connected to the first power, a second guide rail is provided on the side of the first guide rail away from the vertical plate, and a slider matching the second guide rail is provided on the sliding plate.

[0017] Furthermore, a sensing block is provided on the connecting block, and a sensor is provided on the moving mechanism, and the sensor is used to sense the sensing block.

[0018] Furthermore, a first baffle is provided on the first transmission line, and both ends of the first baffle span the first transmission line along the width direction of the first transmission line. A second power is provided on the side of the first transmission line away from the second transmission line, and the second power is connected to the second baffle. A third baffle is provided on the side of the first transmission line away from the second power, and the second baffle is arranged parallel to the third baffle.

[0019] Furthermore, first guide plates are installed on both sides of the first transmission line, and second guide plates are installed on both sides of the second transmission line. The inlets of the first guide plate and the second guide plate are both configured to be trumpet-shaped.

[0020] As described above, the present invention has the following beneficial effects: the present application adopts two transmission lines, and the recovered material pallets are transmitted back through the first transmission line, and the material pallets required for production use are transported through the second transmission line. In order to smoothly move the material pallets from the first transmission line to the second transmission line, the present application separates the middle parts of the first transmission line and the second transmission line, and sets a moving mechanism in the middle. When the carrying mechanism moves between the first transmission line and the second transmission line under the action of the moving mechanism, the carrying mechanism can move up and down through the lifting mechanism, so it will not affect the transmission of the material pallets between the first transmission line and the second transmission line. The loading device provided by the present application eliminates the need for an additional manipulator, and adding a transmission line saves costs compared to using a manipulator. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A schematic structural diagram of a loading device for a material tray provided by the present invention;

[0022] Figure 2 for Figure 1 Schematic diagram of part of the structure;

[0023] Figure 3 It is a structural diagram of the carrying mechanism.

[0024] Part Number Description

[0025] 1-first transmission line, 101-first baffle, 102-second baffle, 103-third baffle, 104-first guide plate, 105-second power, 2-second transmission line, 201-second guide plate, 3-carrying mechanism, 301-vertical plate, 302-sliding plate, 303-first bottom plate, 304-second bottom plate, 305-suction cup, 307-connecting ear, 308-air duct, 309-slider, 310-sensing block, 311-sensor, 4-lifting mechanism, 5-moving mechanism, 501 first guide rail, 502-second guide rail, 503-connecting plate, 6-drag chain. DETAILED DESCRIPTION

[0026] The following describes the implementation of the present invention through specific embodiments. People familiar with this technology can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.

[0027] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for understanding and reading by those familiar with this technology, and are not used to limit the conditions for implementation of the present invention. Therefore, they have no substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size should still fall within the scope of the technical content disclosed in the present invention without affecting the efficacy and purpose of the present invention. At the same time, terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and are not used to limit the scope of implementation of the present invention. Changes or adjustments in their relative relationships should also be considered as the scope of implementation of the present invention without substantially changing the technical content.

[0028] In order to describe the present invention in detail, first, the loading device for a material tray of the present invention will be specifically described below.

[0029] like Figures 1 to 3As shown, the utility model provides a kind of loading device for material pallet, including first transmission line 1 and second transmission line 2, first transmission line 1 is used to transmit pallet along first direction, second transmission line 2, for transmitting pallet along the second direction opposite to first direction.This embodiment first direction is from left to right, and second direction is from head to left.

[0030] The middle part of first transmission line 1, second transmission line 2 is separated by a small distance, which is equivalent to setting a gap in the middle part of first transmission line 1, second transmission line 2 respectively, moving mechanism 5 is located at the gap, moving mechanism 5 is located between first transmission line 1 and second transmission line 2, carrying mechanism 3 is installed on moving mechanism 5, and moving mechanism 5 is used to control the reciprocating motion of carrying mechanism 3 between first transmission line 1 and second transmission line 2.Both sides of one end of moving mechanism 5 are provided with first transmission line 1, and both sides of the other end of moving mechanism 5 are provided with second transmission line 2.Carrying mechanism 3 is used to contact with the bottom of material pallet, and lifting mechanism 4 is used to control the lifting of carrying mechanism 3.

[0031] The first transmission line 1 and the second transmission line 2 of the embodiment are both provided with two sections, because this way makes the material pallet can be better transmitted.If first transmission line 1 and second transmission line 2 have only one section, then moving mechanism 5 is located at the side of first transmission line 1 and second transmission line 2, when material pallet moves on first transmission line 1, it may not fall on carrying mechanism 3, and material pallet cannot smoothly enter second transmission line 2.

[0032] The first transmission line 1 and the second transmission line 2 of the present application are both provided with two sections, for example, when material pallet moves on first transmission line 1 to the upper side of moving mechanism 5, both ends of material pallet are located on first transmission line 1, at this time, lifting mechanism 4 drives carrying mechanism 3 to rise, and material pallet is lifted, then moving mechanism 5 drives lifting mechanism 4 and carrying mechanism 3 to move to the gap of second transmission line 2, lifting mechanism 4 lowers carrying mechanism 3, and both ends of material pallet fall on second transmission line 2, when second transmission line 2 transmits, it can smoothly move material pallet.

[0033] The first transmission line 1 is a recycling line, and therefore, in order to smoothly stop the material tray, a first baffle 101 is arranged on the first transmission line 1, both ends of the first baffle 101 span across both sides of the first transmission line 1 along the width direction of the first transmission line 1, and the material tray is blocked by the first baffle 101 after moving to the first baffle 101 and cannot continue to move. In order to smoothly locate the middle part of the tray in the width direction after the carrying mechanism 3 rises, a second power 105 is arranged on the first transmission line 1, the output end of the second power 105 is connected with a second baffle 102, a third baffle 103 is arranged on the side of the first transmission line 1 close to the second transmission line 2, and the second baffle 102 and the third baffle 103 can be arranged in parallel. The second power 105 is installed on the side away from the first transmission line 1, and after the material tray is blocked by the first baffle 101, the second power 105 moves the second baffle 102 towards the side of the third baffle 103, positions the material tray on the other side, so that the position where the carrying mechanism 3 contacts the material tray is certain, and it is ensured that the carrying mechanism 3 can smoothly lift and move the material tray.

[0034] A fourth baffle is installed on the side of the second transmission line 2 away from the first transmission line 1, and after the moving mechanism 5 moves the material tray to the second transmission line 2, the fourth baffle can limit the material tray.

[0035] In order to make the material tray basically remain in the middle part when moving on the first transmission line 1 and the second transmission line 2 to facilitate subsequent operation, a first guide plate 104 is installed on both sides of the first transmission line 1, and a second guide plate 201 is arranged on both sides of the second transmission line 2, and the inlet of the first guide plate 104 and the second guide plate 201 is arranged in a horn shape. Figure 1 As shown in the figure, for example, the first transmission line 1 moves from left to right, the left side of the first guide plate 104 is arranged in a horn shape, and the second transmission line 2 moves from right to left, and the right side of the second guide plate 201 is arranged in a horn shape.

[0036] The moving mechanism 5 includes a connecting plate 503, a first power, and a first guide rail 501, and the first guide rail 501 is installed on the connecting plate 503. The first guide rail 501 is provided with the belts of the first transmission line 1 on both sides of one end, and the belts of the second transmission line 2 on both sides of the other end. In some embodiments, the moving mechanism 5 can adopt a lead screw sliding table.

[0037] The supporting mechanism 3 includes a vertical plate 301 and a sliding plate 302. The sliding plate 302 is connected to the moving mechanism 5. The vertical plate 301 is connected to the sliding plate 302. A first bottom plate 303 is provided on the vertical plate 301. The lifting mechanism 4 is provided on the side of the vertical plate 301 away from the sliding plate 302. The lifting mechanism 4 passes through the first bottom plate 303 and is connected to the second bottom plate 304. The lifting mechanism 4 is used to control the raising and lowering of the second bottom plate 304. To facilitate the lifting mechanism 4 to pass through the first bottom plate 303, an opening is provided in the first bottom plate 303. To limit the lowering position of the second bottom plate 304, the size of the opening is smaller than the size of the second bottom plate 304, so that the second bottom plate 304 cannot pass through the opening and continue to move downward, preventing the second bottom plate 304 from being unable to pass through the opening when it is about to rise.

[0038] The first bottom plate 303 is fixedly connected to the vertical plate 301, so that only the second bottom plate 304 moves during lifting and lowering. The width of the first bottom plate 303 can be wider than the gap in the middle of the first transmission line 1, which can increase the contact area between the material tray and the first bottom plate 303, making the material tray more stable during movement and prevent it from slipping.

[0039] In some embodiments, the lifting mechanism 4 can be pneumatic, electric or hydraulic. In this embodiment, a cylinder is used, and the movable end of the cylinder is connected to the bottom of the second base plate 304, and the second base plate 304 is moved up and down by the cylinder.

[0040] Several suction cups 305 are installed on the first base plate 303. When the second base plate 304 lowers the material tray, the bottom of the material tray contacts the suction cups 305, which hold the material tray in place and prevent it from moving. After the second base plate 304 lowers, the top of the second base plate 304 must be lower than the suction cups 305 to ensure contact with the material tray.

[0041] In order to better suck the material tray, suction cups 305 are provided on both sides of the second bottom plate 304, which not only ensures symmetry but also increases the suction force to suck the material tray.

[0042] In order to reduce pipelines, two air ducts 308 are set on the first bottom plate 303. The air ducts 308 enter from one side of the first bottom plate 303. Air holes are set on the upper part of the first bottom plate 303. A suction cup 305 is installed at each air hole, and the suction cup 305 is connected to the air duct 308.

[0043] Since both the lifting mechanism 4 and the suction cup 305 require air supply, an air pipe is used to connect the air source and the air duct 308 and the lifting mechanism 4. In order to prevent the air pipe from being worn, a drag chain 6 is also provided on the connecting plate 503. The air pipe is passed through the drag chain 6, and a connecting ear 307 is provided on the first bottom plate 303. The drag chain 6 is connected to the connecting ear 307, so that the air pipe moves with the sliding block.

[0044] The sliding plate 302 is connected to the first guide rail 501, and the first power controls the movement of the sliding plate 302. In order to maintain the stability of the sliding plate 302, a second guide rail 502 is set on the side of the first guide rail 501, and a slider 309 matching the second guide rail 502 is set at the bottom of the connecting plate 503.

[0045] The connecting block is provided with a sensing block 310, and the moving mechanism 5 is provided with a sensor 311, which is used to sense the sensing block 310. The sensing block 310 moves with the connecting block, and when it moves to the sensor 311, it means that it has moved into place, and the first power output stops.

[0046] Operation: When a material tray is retrieved on the first conveyor line 1, it moves to the first stopper 101, where it is blocked and cannot move further. The second and third stoppers 102 and 103 cooperate to adjust the material tray's position. The moving mechanism 5 moves the supporting mechanism 3 to the gap in the first conveyor line, positioning it below the material tray. The lifting mechanism 4 raises the second bottom plate 304, which lifts the material tray upward and off the first conveyor line 1. The moving mechanism 5 then moves the supporting mechanism 3 toward the second conveyor line 2. When the sensor 311 near the first conveyor line 1 detects a signal, the lifting mechanism 4 lowers the second bottom plate 304, causing the bottom of the material tray to contact the suction cup 305, which then holds the material tray in place. The moving mechanism 5 continues to drive the supporting mechanism 3. When the sensor 311 near the second conveyor line detects a signal, the lifting mechanism 4 raises the second bottom plate 304, and the moving mechanism 5 continues to move, moving the material tray above the second conveyor line 2. The lifting mechanism 4 lowers the second bottom plate 304, and the material tray falls onto the second transmission line 2. Then, the parts are placed on the material tray, and the second transmission line 2 drives the material tray to move.

[0047] The above embodiments are merely illustrative of the principles and effects of the present invention and are not intended to limit the present invention. Anyone skilled in the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by one of ordinary skill in the art without departing from the spirit and technical principles disclosed in the present invention are intended to be covered by the claims of the present invention.

Claims

1. A loading device for a material tray, characterized in that: include: a first conveying line, for conveying the pallet along a first direction; a second conveying line for conveying the pallet in a second direction opposite to the first direction; A carrying mechanism, used for contacting with the bottom of the material tray to support the tray; A lifting mechanism, used to control the lifting and lowering of the carrying mechanism; The moving mechanism is located between the first transmission line and the second transmission line. The supporting mechanism is installed on the moving mechanism. The moving mechanism is used to control the reciprocating movement of the supporting mechanism between the first transmission line and the second transmission line. The first transmission line is set on both sides of one end of the moving mechanism, and the second transmission line is set on both sides of the other end of the moving mechanism.

2. The loading device for material tray according to claim 1, characterized in that: The supporting mechanism includes a vertical plate and a sliding plate, the sliding plate is connected to the moving mechanism, the vertical plate is connected to the sliding plate, a first bottom plate is provided on the vertical plate, the lifting mechanism is provided on the side of the vertical plate away from the sliding plate, the lifting mechanism passes through the first bottom plate and is connected to the second bottom plate, and the lifting mechanism is used to control the lifting and lowering of the second bottom plate.

3. The loading device for material tray according to claim 2, characterized in that: At least one suction cup is installed on the first bottom plate.

4. The loading device for material tray according to claim 3, characterized in that: The suction cups are arranged on both sides of the second bottom plate.

5. The loading device for material tray according to claim 3, characterized in that: The first bottom plate is provided with an opening, and the width of the second bottom plate is greater than the opening.

6. The loading device for material tray according to claim 3 or 4, characterized in that: A connecting ear is installed on the first bottom plate, and the loading device also includes a drag chain, an air pipe is provided in the drag chain, and an air channel is provided in the first bottom plate, and the air channel is used to connect the air pipe with the suction cup.

7. The loading device for material tray according to claim 2, characterized in that: The moving mechanism includes a first power and a first guide rail. The sliding plate is located on the first guide rail and is connected to the first power. A second guide rail is provided on the side of the first guide rail away from the vertical plate. A slider matching the second guide rail is provided on the sliding plate.

8. The loading device for material tray according to claim 7, characterized in that: The sliding plate is provided with a sensing block, and the moving mechanism is provided with a sensor, which is used to sense the sensing block.

9. The loading device for material tray according to claim 1, characterized in that: A first baffle is provided on the first transmission line, and both ends of the first baffle span the first transmission line along the width direction of the first transmission line. A second power is provided on the side of the first transmission line away from the second transmission line, and the second power is connected to the second baffle. A third baffle is provided on the side of the first transmission line away from the second power, and the second baffle is arranged parallel to the third baffle.

10. The loading device for material tray according to claim 1, characterized in that: First guide plates are installed on both sides of the first transmission line, and second guide plates are installed on both sides of the second transmission line. The inlets of the first guide plate and the second guide plate are both configured to be trumpet-shaped.