Material channel detection device

By designing a material channel detection device, the problem of manual loading required for bearing ring detection in the existing technology is solved, automatic detection is realized, and detection efficiency and stability are improved.

CN223421766UActive Publication Date: 2025-10-10ZHEJIANG JW PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202422608589.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-10-10
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

The inspection of bearing rings on existing automated production lines requires manual loading and cannot be automated.

Method used

A material channel detection device is designed, which includes a feeding channel, a detection channel, a feeding mechanism, a limit assembly and a detection mechanism. The pusher block and the detection head are driven by a cylinder and a cylinder piston rod to realize the automatic detection of the bearing ring.

Benefits of technology

The invention realizes the assembly line automatic detection of the bearing ring, improves the detection efficiency, has a simple and compact structure and stable operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material channel detection device which comprises an installation seat, a feeding channel and a detection channel are arranged on the installation seat, the lower end of the feeding channel is communicated with the detection channel, a limiting assembly is arranged in the middle of the detection channel, a feeding mechanism is fixedly installed on one side of the installation seat, and a detection mechanism is arranged on one side of the installation seat. The detection mechanism comprises a second air cylinder and a detector, the detector is fixedly mounted on one side of the mounting base, the second air cylinder is fixedly mounted on the mounting base through a first mounting frame, an assembly rod is fixedly connected to the end of a piston rod of the second air cylinder, a detection head is fixedly connected to one end of the assembly rod, and a hexagon screw is fixedly mounted at the other end of the assembly rod; according to the utility model, the loading channel, the detection channel, the loading mechanism and the limiting mechanism are matched with the detection mechanism to realize assembly line type automatic detection of the bearing ring body, so that the detection efficiency is effectively improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to bearing ring production detection equipment technical field, especially relate to a material lane detection device. BACKGROUND

[0002] The Chinese patent with the publication number CN216977819U discloses a tool for detecting bearing ring chamfer, which comprises a bearing adjusting structure and an adjusting detection structure; wherein the bearing adjusting structure comprises a bearing plate, a stand column is fixedly installed on the bearing plate, a limiting plate is fixedly installed on the angle adjuster, a miniature forward-reverse motor is fixedly installed in the limiting plate, and a bearing box is fixedly installed at the output shaft end of the miniature forward-reverse motor; wherein the adjusting detection structure comprises a pump, the pump is fixedly installed on the bearing plate, the gas outlet of the pump is communicated with a gas conveying hose, one end of the gas conveying hose away from the pump penetrates through the outer wall of the limiting plate and the bearing box, and in the measurement process, the position of the laser chamfer measuring device is adjusted by the limiting frame and the placing box, and the chamfering degree in the bearing ring is detected by the laser chamfer measuring device, so as to improve the measurement accuracy and avoid large errors in manual measurement.

[0003] However, the above-mentioned device needs manual feeding when in use, and is not suitable for automatic production line.

[0004] Therefore, a material lane detection device is provided. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a material lane detection device, thereby solving the technical problem that the bearing ring detection tool on the existing automatic production line is manually fed.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0007] A material lane detection device comprises a mounting seat, an upper feeding channel and a detection channel are arranged on the mounting seat respectively, the lower end of the upper feeding channel is communicated with the detection channel, a limiting assembly is arranged in the middle part of the detection channel, an upper feeding mechanism for pushing the bearing ring body in the upper feeding channel into the limiting assembly is fixedly installed on one side of the mounting seat, and a detection mechanism for detecting the inner chamfer of the bearing ring body is arranged on one side of the mounting seat.

[0008] The detection mechanism comprises a second cylinder and a detector, the detector is fixedly installed on one side of the mounting seat, the second cylinder is fixedly installed on the mounting seat through a first mounting bracket, a mounting rod is fixedly connected to the piston rod end of the second cylinder, a detection head is fixedly connected to one end of the mounting rod, a detection inclined surface matched with the inner chamfer of the bearing ring body is arranged at the end of the detection head away from the mounting rod, a hexagonal screw is fixedly installed at the other end of the mounting rod, and when the detection inclined surface on the detection head is inserted into the inner side of the bearing ring body, the hexagonal screw can extrude the detection head of the detector.

[0009] As a further scheme of the utility model, the limiting assembly comprises a third cylinder and a V-shaped seat, the third cylinder is fixedly installed on the mounting seat through a second mounting frame, the V-shaped seat is fixedly installed on the piston rod end of the third cylinder, when the piston rod of the third cylinder is controlled to retract, the V-shaped seat can be withdrawn from the detection channel, so that the bearing ring body on the V-shaped seat falls into the defective product chute.

[0010] As a further scheme of the utility model, a fixed seat is fixedly installed on the mounting seat, a stop block is fixedly installed on the lower end of the fixed seat through a fixed rod, and the stop block is located directly above the V-shaped seat.

[0011] As a further scheme of the utility model, the feeding mechanism comprises a first cylinder, the first cylinder is fixedly installed on the mounting seat, a pushing block is fixedly installed on the piston rod end of the first cylinder, and the pushing block is slidingly arranged at one end of the detection channel.

[0012] As a further scheme of the utility model, a linear bearing is fixedly installed on the mounting seat, a guide rod is fixedly installed on the assembly rod, and the guide rod is slidingly inserted into the inner side of the linear bearing.

[0013] As a further scheme of the utility model, the pushing block is a rubber block.

[0014] Compared with the prior art, the material channel detection device has the following beneficial effects:

[0015] The feeding channel, the detection channel, the feeding mechanism, the limiting mechanism and the detection mechanism are cooperated to realize the automatic detection of the bearing ring body in a flow line mode, the detection efficiency is effectively improved, and the device has a simple and compact overall structure and stable operation. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme of the embodiment of the application, the following will briefly introduce the drawings needed to be used in the embodiment, and obviously, the drawings in the following description are only one case of the embodiment of the application, and other drawings can be obtained by those skilled in the art without creative labor.

[0017] Figure 1 It is a structure schematic view of the embodiment of the utility model;

[0018] Figure 2 It is a structure schematic view of the embodiment of the utility model;

[0019] Figure 3 It is one of the local structure schematic views of the embodiment of the utility model;

[0020] Figure 4This is a schematic diagram of a partial structure of an embodiment of the utility model from above;

[0021] Figure 5 This is the second schematic diagram of the partial structure of an embodiment of the present utility model;

[0022] Figure 6 This is a schematic structural diagram of the detection head detecting the bearing ring body in an embodiment of the present utility model.

[0023] Reference numerals:

[0024] 1. Mounting seat; 101. Feeding channel; 102. Detection channel; 2. First cylinder; 3. Pushing block; 4. Second cylinder; 5. First mounting bracket; 6. Assembly rod; 7. Hexagon screw; 8. Detector; 9. V-shaped seat; 10. Third cylinder; 11. Fixed seat; 12. Fixed rod; 13. Stopper; 14. Linear bearing; 15. Bearing ring body; 16. Guide rod; 17. Detection head; 1701. Detection inclined surface. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solutions and advantages of the present invention more clear, the following is a further detailed description of the present invention in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0026] In the description of the embodiments of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the embodiments of the present invention.

[0027] In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, an integral connection, or a detachable connection; it can be the internal connection of two components; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0028] See also Figures 1 to 6As shown, an embodiment of the utility model provides a material channel detection device, including a mounting base 1, on which a feeding channel 101 and a detection channel 102 are respectively provided, the lower end of the feeding channel 101 is communicated with the detection channel 102, and a limiting component is provided in the middle of the detection channel 102, the limiting component includes a third cylinder 10 and a V-shaped seat 9, the third cylinder 10 is fixedly mounted on the mounting base 1 through a second mounting frame, and the V-shaped seat 9 is fixedly mounted on the piston rod end of the third cylinder 10, when the piston rod of the third cylinder 10 is controlled to retract, the V-shaped seat 9 can be withdrawn from the detection channel 102, so that the bearing ring body 15 on the V-shaped seat 9 falls into the defective material channel.

[0029] A loading mechanism for pushing the bearing ring body 15 in the loading channel 101 into the limiting assembly is fixedly installed on one side of the mounting seat 1. The loading mechanism includes a first cylinder 2, which is fixedly mounted on the mounting seat 1. A pusher block 3 is fixedly mounted on the end of the piston rod of the first cylinder 2. The pusher block 3 is slidably arranged at one end of the detection channel 102, wherein the pusher block 3 is arranged as a rubber block to avoid scratching the surface of the bearing ring body 15.

[0030] One side of the mounting base 1 is provided with a detection mechanism for detecting the inner chamfer of the bearing ring body 15, the detection mechanism includes a second cylinder 4 and a detector 8, the detector 8 is fixedly mounted on one side of the mounting base 1, the second cylinder 4 is fixedly mounted on the mounting base 1 through the first mounting bracket 5, the piston rod end of the second cylinder 4 is fixedly connected to the assembly rod 6, one end of the assembly rod 6 is fixedly connected to the detection head 17, the end of the detection head 17 away from the assembly rod 6 is provided with a detection inclined surface 1701 matching the inner chamfer of the bearing ring body 15, the other end of the assembly rod 6 is fixedly mounted with a hexagonal screw 7, when the detection inclined surface 1701 on the detection head 17 is inserted into the inner side of the bearing ring body 15, the hexagonal screw 7 can squeeze the detection head of the detector 8.

[0031] In order to prevent the bearing ring body 15 that has passed the inspection on the V-shaped seat 9 from being squeezed out of the inspection channel 102 when it is pushed from the V-shaped seat 9 to the end of the inspection channel 102 away from the feeding channel 101, a fixing seat 11 is fixedly installed on the mounting seat 1, and a stopper 13 is fixedly installed on the lower end of the fixing seat 11 through a fixing rod 12. The stopper 13 is located directly above the V-shaped seat 9. The top of the bearing ring body 15 on the V-shaped seat 9 can be limited by the set stopper 13 to prevent the bearing ring body 15 from being squeezed out of the V-shaped seat 9 due to the squeezing during feeding.

[0032] In order to ensure that the assembly rod 6 can move stably, a linear bearing 14 is fixedly mounted on the mounting seat 1 , and a guide rod 16 is fixedly mounted on the assembly rod 6 . The guide rod 16 is slidably inserted into the inner side of the linear bearing 14 .

[0033] In order to facilitate understanding of the above technical solutions of the present invention, the working principle or operation method of the present invention in actual process is described in detail below.

[0034] The working principle of the embodiment of the utility model is as follows: when the bearing ring body 15 falls to the front end position of the push block 3 through the feed channel and the loading channel 101, the piston rod of the first cylinder 2 is controlled to extend, and the push block 3 pushes the bearing ring body 15 forward, so that the bearing ring body 15 rolls into the V-shaped seat 9, the piston rod of the first cylinder 2 is controlled to retract, and the piston rod of the second cylinder 4 is controlled to extend, and then the detection head 17 is driven to move toward the bearing ring body 15 by pushing the assembly rod 6, so that the detection head 17 detects the chamfer inside the bearing ring body 15, and at the same time The hexagonal screw 7 squeezes the detection head of the detector 8. If the chamfer inside the bearing ring body 15 is not processed, causing the detector 8 to display an abnormality, the piston rod of the third cylinder 10 is controlled to retract, thereby driving the V-shaped seat 9 to retract at the same time, so that the defective bearing ring body 15 falls into the defective product channel below. Otherwise, the piston rod of the first cylinder 2 is controlled to extend to continue loading, and the bearing ring body 15 that has passed the inspection flows into the next process through the discharge channel. After each inspection, the piston rod of the second cylinder 4 is retracted and returned to its original position to wait for the next inspection.

[0035] The above shows and describes the basic principles of the present invention. The above is only a preferred embodiment of the present invention and is not intended to limit the present invention. The above embodiments and descriptions in the specification are only to illustrate the principles of the present invention. Without departing from the scope of the present invention, any modifications, equivalent substitutions and improvements made within the spirit and scope of the present invention should be included in the scope of protection of the present invention.

Claims

1. A material channel detection device, characterized in that: The invention comprises a mounting seat (1), wherein a feeding channel (101) and a detection channel (102) are respectively provided on the mounting seat (1), the lower end of the feeding channel (101) is connected to the detection channel (102), a limit assembly is provided in the middle of the detection channel (102), a feeding mechanism for pushing the bearing ring body (15) in the feeding channel (101) into the limit assembly is fixedly installed on one side of the mounting seat (1), and a detection mechanism for detecting the inner chamfer of the bearing ring body (15) is provided on one side of the mounting seat (1); The detection mechanism comprises a second cylinder (4) and a detector (8), wherein the detector (8) is fixedly mounted on one side of the mounting seat (1), and the second cylinder (4) is fixedly mounted on the mounting seat (1) via a first mounting bracket (5). The piston rod end of the second cylinder (4) is fixedly connected to an assembly rod (6), and one end of the assembly rod (6) is fixedly connected to a detection head (17). An end of the detection head (17) away from the assembly rod (6) is provided with a detection inclined surface (1701) matching the inner chamfer of the bearing ring body (15), and the other end of the assembly rod (6) is fixedly mounted with a hexagonal screw (7). When the detection inclined surface (1701) on the detection head (17) is inserted into the inner side of the bearing ring body (15), the hexagonal screw (7) can squeeze the detection head of the detector (8).

2. A material channel detection device according to claim 1, characterized in that: The limiting assembly includes a third cylinder (10) and a V-shaped seat (9), wherein the third cylinder (10) is fixedly mounted on the mounting seat (1) via a second mounting bracket, and the V-shaped seat (9) is fixedly mounted on the end of the piston rod of the third cylinder (10). When the piston rod of the third cylinder (10) is controlled to retract, the V-shaped seat (9) can be withdrawn from the detection channel (102), so that the bearing ring body (15) on the V-shaped seat (9) falls into the defective product channel.

3. A material channel detection device according to claim 2, characterized in that: A fixing seat (11) is fixedly mounted on the mounting seat (1), and a stopper (13) is fixedly mounted on the lower end of the fixing seat (11) via a fixing rod (12), and the stopper (13) is located directly above the V-shaped seat (9).

4. A material channel detection device according to claim 3, characterized in that: The feeding mechanism comprises a first cylinder (2), the first cylinder (2) being fixedly mounted on the mounting seat (1), a pusher block (3) being fixedly mounted on the end of the piston rod of the first cylinder (2), and the pusher block (3) being slidably arranged at one end of the detection channel (102).

5. A material channel detection device according to claim 4, characterized in that: A linear bearing (14) is fixedly mounted on the mounting seat (1), a guide rod (16) is fixedly mounted on the assembly rod (6), and the guide rod (16) is slidably inserted into the inner side of the linear bearing (14).

6. A material channel detection device according to claim 5, characterized in that: The pusher block (3) is configured as a rubber block.

Citation Information

Patent Citations

  • Tool for detecting chamfer of bearing ring

    CN216977819U