Special traction release device for long-distance glasses roll conveying belt

By setting an exposed bracket and a one-way bracket on the base frame and using the drive shaft to drive the one-way roll to rotate synchronously, the problem of needing to pull out a 1-meter margin when pulling out a 1-meter long conveyor belt during the release process is solved, achieving fast and efficient release of the conveyor belt and improving production efficiency.

CN223421976UActive Publication Date: 2025-10-10ZHOUSHAN SHULANGHU TERMINAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422920513.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-10-10
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

In the prior art, long-distance conveyor belts have the problem of requiring 1 meter of margin to be pulled out during the release process, which makes it impossible to quickly and efficiently pull and release, affecting production efficiency.

Method used

A special traction and release device for long-distance eyeglass roll conveyor belts is designed. By arranging an exposed head bracket and a one-way bracket on the base frame, the drive shaft is used to drive the one-way roll to rotate synchronously, and the exposed head roll is passively rotated to achieve rapid and efficient release of the conveyor belt.

Benefits of technology

It solves the problem of pulling out the exposed belt one by one, realizes the fast and efficient traction and release of the conveyor belt, and ensures the convenient replacement of the wharf belt conveyor.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223421976U_ABST
    Figure CN223421976U_ABST
Patent Text Reader

Abstract

The utility model discloses a special traction release device for a long-distance spectacle roll conveying belt, which comprises a bottom frame and a long-distance conveying belt wound into a spectacle roll, and is mainly characterized in that an exposed head bracket and a one-way bracket are arranged on the bottom frame, and an exposed head roll and a one-way roll forming the spectacle roll are respectively and rotatably placed on the exposed head bracket and the one-way bracket. A driving shaft is further arranged in the one-way bracket and makes contact with the outer roll face of the one-way roll. Therefore, when the traction head on the outcrop roll is pulled outwards to drive the outcrop roll to passively rotate to release the conveying belt, the driving shaft can cooperatively drive the one-way roll to rotate synchronously to wind the conveying belt until the conveying belt on the outcrop roll is released completely, and at the moment, the traction head is continuously pulled outwards to drive the one-way roll to rotate reversely; therefore, the problem that one belt is pulled out and one belt is pulled out of the outcrop belt is solved, the conveying belt can be pulled and released rapidly and efficiently, and it is guaranteed that the long-distance conveying belt of a belt conveyor on a wharf can be replaced more conveniently and rapidly.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a mechanical device for traction and release of a conveyor belt, in particular to a special traction and release device for a long-distance spectacles roll conveyor belt. Background Art

[0002] Currently, traditional 250-meter single-roll conveyor belts are only suitable for replacing short-distance conveyor belts. However, the conveyor belts used at docks are usually long-distance conveyor belts exceeding 1,500 meters in length. If these long-distance conveyor belts are replaced, not only will multiple 250-meter single-roll conveyor belts be required, but these single-roll conveyor belts will also need to be connected one by one through multiple vulcanized joints after being released. This leads to a large number of vulcanized joints, consumes a lot of manpower, and also requires the relevant production process to be shut down, which also has a certain impact on production. Of course, if a longer conveyor belt is used, the above technical problems can be effectively solved. According to actual use, a conveyor belt length of 500 meters is the most efficient. However, considering the limitations of transportation conditions, the height of a 500-meter single roll often exceeds 2.9 meters. Therefore, 500-meter conveyor belts are usually transported in the form of eyeglass rolls, that is, the 500-meter conveyor belt is wound into an exposed roll and a one-way roll. In this way, the exposed roll and the one-way roll can ensure that the entire 500-meter conveyor belt is wound and stored without causing the single roll to be wound too high. However, due to the winding form of the outcrop roll, when the traction head on the outcrop roll is pulled outwards and drives the outcrop roll to passively rotate and release the conveyor belt, there are usually Figure 11 As shown in the situation where 1 meter needs to be pulled out and 1 meter of excess needs to be pulled out at the same time, after the conveyor belt on the exposed roll is released, it will eventually result in nearly 120 meters of excess conveyor belt having nowhere to go. In this way, the long-distance conveyor belt wound and stored in the form of eyeglass rolls cannot solve the problem of pulling out 1 belt 1, and cannot be pulled and released quickly and efficiently. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide a special traction and release device for a long-distance eyeglass roll conveyor belt, which can quickly and efficiently traction and release the conveyor belt.

[0004] The technical problem of the utility model is achieved through the following technical solutions:

[0005] The application discloses a special traction releasing device for long-distance spectacle roll conveying belt, which comprises a chassis and a conveying belt wound into a spectacle roll, wherein the spectacle roll is composed of a head roll and a one-way roll, and a traction head of the conveying belt is reserved on the head roll; the chassis is provided with a head roll bracket and a one-way roll bracket; the head roll is rotatably arranged on the head roll bracket, and the one-way roll is rotatably arranged on the one-way roll bracket, wherein a driving shaft is arranged in the one-way roll bracket and contacts an outer roll surface of the one-way roll; the traction head is pulled outward to drive the head roll to passively rotate and release the conveying belt, and the driving shaft drives the one-way roll to synchronously rotate and wind the conveying belt until the conveying belt on the head roll is completely released, and then the one-way roll is reversely rotated by the driving shaft to release the conveying belt.

[0006] The one-way roll bracket is provided with a vertical groove at the top, the one-way roll is rotatably arranged in the vertical groove through a one-way roll core, and the one-way roll core moves upward along the vertical groove with the winding of the conveying belt by the one-way roll or moves downward along the vertical groove with the releasing of the conveying belt by the one-way roll, so that the outer roll surface of the one-way roll always contacts the driving shaft.

[0007] The one-way roll bracket is provided with a guide wheel which is attached to the outer side surface of the one-way roll and assists the winding or releasing of the conveying belt by the one-way roll.

[0008] One end of the guide wheel is rotatably arranged on the one-way roll bracket, and the guide wheel is separated from or attached to the outer side surface of the one-way roll through the rotation relative to the one-way roll bracket.

[0009] The one-way roll bracket is provided with a plurality of limiting holes, and a locking hole is correspondingly arranged at one end of the guide wheel, the locking hole is selected to lock the plurality of limiting holes through the rotation of the guide wheel relative to the one-way roll bracket, so that a plurality of rotation angles of the guide wheel are formed.

[0010] The driving shaft is arranged below the one-way roll, and the one-way roll bracket is provided with a speed reducer which drives the rotation of the driving shaft.

[0011] The head roll bracket is provided with a pair of rotating wheels at the top, and the head roll is tangentially rotatably supported between the pair of rotating wheels through a head roll core.

[0012] The head roll core of the head roll and the one-way roll core of the one-way roll are parallel to each other.

[0013] The one-way roll bracket is a trapezoidal frame which is composed of a top horizontal rod and side rods which are respectively supported at two ends of the top horizontal rod; the vertical groove is arranged on the top horizontal rod, and a reinforcing vertical rod is arranged between the top horizontal rod and the chassis, and a support for arranging the speed reducer is arranged on the reinforcing vertical rod.

[0014] The head roll bracket is a triangular frame which is composed of a middle vertical rod and inclined rods which are respectively supported at the top end of the middle vertical rod; the pair of rotating wheels are arranged at the top end of the middle vertical rod.

[0015] The utility model discloses a device for hauling off a pair of trolleys, and the trolley bus is provided with a lifting device for hauling off a pair of trolleys, and the lifting device is provided with a lifting device for hauling off a pair of trolleys, and the lifting device is provided with a lifting device for hauling off a pair of trolleys, and the lifting device is provided with a lifting device for hauling off a pair of trolleys, and the lifting device is provided with a lifting device for hauling off a pair of trolleys, BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural diagram of the present utility model.

[0017] Figure 2 for Figure 1 Left view of .

[0018] Figure 3 for Figure 1 Schematic diagram of the structure for removing the glasses roll.

[0019] Figure 4 for Figure 3 Enlarged view of point A.

[0020] Figure 5 for Figure 3 Left view of .

[0021] Figure 6 This is a structural diagram of the chassis.

[0022] Figure 7 This is a schematic diagram of the action process in which the exposed roll releases the conveyor belt outward while the one-way roll is wound synchronously.

[0023] Figure 8 Schematic diagram of the action process in which the exposed roll releases the conveyor belt outward to make the roll diameter smaller and smaller, while the one-way roll synchronously winds the conveyor belt to make the roll diameter larger and larger.

[0024] Figure 9 This is a schematic diagram of the state where the conveyor belt on the exposed roll is released and the synchronously wound conveyor belt on the one-way roll is at the maximum roll diameter.

[0025] Figure 10This is a schematic diagram of the traction head continuing to pull outward and driving the one-way roll to reverse and release the conveyor belt.

[0026] Figure 11 This is a schematic diagram showing that the conveyor belt on the exposed roll is pulled out 1 meter and a 1 meter margin is required. DETAILED DESCRIPTION

[0027] The embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0028] like Figures 1 to 11 As shown, 1. base frame, 2. one-way bracket, 21. top cross bar, 22. side bar, 23. vertical slot, 24. reinforcing vertical bar, 3. exposed bracket, 31. middle vertical bar, 32. oblique bar, 33. rotating wheel, 4. glasses roll, 41. one-way roll, 411. one-way roll core, 42. exposed roll, 421. exposed roll core, 422. traction head, 5. guide wheel, 51. lock hole, 52. limit hole, 53. hinge hole, 6. reducer, 61. drive shaft, 62. support.

[0029] Special traction release device for long-distance glasses roll conveyor belt, such as Figures 1 to 5 As shown, it is mainly used for traction and release of the spectacles roll conveyor belt, and its structure includes a base frame 1, an exposed head bracket 3 and a one-way bracket 2 on the base frame, and a conveyor belt wound into a spectacles roll 4. The spectacles roll 4 is composed of an exposed head roll 42 and a one-way roll 41 wound by the conveyor belt, and a traction head 422 of the conveyor belt is reserved on the exposed head roll 42.

[0030] Described chassis 1 is a Figure 6 The quadrilateral frame shown in FIG. 1 has a pair of exposed brackets 3 and one-way brackets 2, and the pair of exposed brackets 3 are symmetrically mounted on both sides of the base frame 1, and the pair of one-way brackets 2 are also symmetrically mounted on both sides of the base frame 1. Figure 3 As shown, a pair of exposed brackets 3 are arranged at the left end of the chassis 1. Figure 3 It is shown arranged at the right end of the chassis 1.

[0031] Each of the one-way brackets 2 is a trapezoidal frame composed of a top cross bar 21 and side bars 22 supported at both ends of the top cross bar. A vertical slot 23 is provided on the top cross bar, specifically, the vertical slot is designed to be a U-shaped slot with an open top. A reinforcing vertical bar 24 is provided between the top cross bar 21 and the base frame 1, and a support 62 is provided on the reinforcing vertical bar for the installation of the reducer 6; at the same time, a horizontally installed drive shaft 61 is provided between the reinforcing vertical bars 24 of a pair of one-way brackets 2, specifically, the two ends of the drive shaft are respectively supported by bearings between the reinforcing vertical bars 24 of a pair of one-way brackets 2, and are driven by the reducer 6 to form forward and reverse rotation.

[0032] Each of the exposed brackets 3 is a triangular frame composed of a central vertical rod 31 and oblique rods 32 respectively supported on the top of the central vertical rod. A pair of rotating wheels 33 is provided on the top of the central vertical rod 31.

[0033] The exposed roll 42 is rotatably placed on the exposed bracket 3. Specifically, the two ends of the exposed roll core 421 of the exposed roll 42 are tangentially supported between a pair of rotating wheels 33, so that the exposed roll 42 rotates around the exposed roll core 421 between the pair of exposed brackets 3.

[0034] The one-way roll 41 is rotatably placed on the one-way bracket 2. Specifically, the ends of the one-way roll core 411 of the one-way roll 41 are rotatably supported in the vertical slots 23, thereby allowing the one-way roll 41 to rotate around the one-way roll core 411 between the pair of one-way brackets 2. Furthermore, the exposed roll core 421 and the one-way roll core 411 are both placed horizontally and parallel to each other.

[0035] The drive shaft 61 is located below the installed one-way roll 41, and the drive shaft 61 directly contacts the outer roll surface of the one-way roll 41, thereby driving the one-way roll 41 to rotate forward and backward.

[0036] At the same time, as the drive shaft 61 drives the one-way roll 41 to rotate forward and backward, that is, the forward and reverse rotation of the one-way roll will wind the conveyor belt inward or release the conveyor belt outward, when the one-way roll 41 winds the conveyor belt inward, that is, the one-way roll 41 rotates forward to wind the conveyor belt and increase the roll diameter, the increased roll diameter will force the one-way roll core 411 to move upward along the vertical groove 23. When the one-way roll 41 releases the conveyor belt outward, that is, the one-way roll 41 rotates backward to release the conveyor belt and reduce the roll diameter, the reduced roll diameter will cause the one-way roll core 411 to move downward along the vertical groove 23 under the action of gravity. The purpose of such a structure is to allow the outer roll surface of the one-way roll 41 to always contact the drive shaft 61 and be driven.

[0037] The one-way bracket 2 is provided with a guide wheel 5 that is attached to the outer side of the one-way roll 41, and the guide wheel assists the one-way roll in winding the conveyor belt or releasing the conveyor belt. This embodiment designs a pair of one-way brackets 2, so each one-way bracket is provided with a guide wheel 5, which is respectively attached to the two outer sides of the one-way roll 41, thereby preventing the conveyor belt from winding off.

[0038] One end of the guide wheel 5 on each side is rotatably mounted on the one-way bracket 2 through a hinge hole 53. Therefore, the guide wheel 5 only needs to rotate relative to the one-way bracket 2 around the hinge hole 53 at this end to rotate upward to disengage from the outer side of the one-way roll 41 or rotate downward to fit into the outer side of the one-way roll 41.

[0039] Among them, the one-way bracket 2 is also provided with a number of limiting holes 52, which are arranged in sequence along the rotation arc of one end of the guide wheel 5, and a locking hole 51 is correspondingly provided at one end of the guide wheel 5. The locking hole can selectively lock the number of limiting holes 52 as the guide wheel 5 rotates relative to the one-way bracket 2, thereby forming multiple rotation angles of the guide wheel 5. For example, after the locking hole 51 overlaps with one of the limiting holes 52 as the guide wheel 5 rotates, it is only necessary to insert the locking pin into the overlapping locking hole 51 and the limiting hole 52 to limit the continued rotation of the guide wheel 5, thereby locking the use angle of the guide wheel 5. This structure mainly allows the guide wheel 5 to adjust the fitting position with the outer side surface according to the roll diameter of the one-way roll 41.

[0040] The working process of the utility model is as follows Figures 7 to 10 As shown: when the traction head 422 on the exposed roll 42 is pulled outward and drives the exposed roll to passively rotate and release the conveyor belt, the drive shaft 61 will cooperate with the driven one-way roll 41 to rotate synchronously and wind the conveyor belt, that is, when the exposed roll 42 is pulled out 1 meter, the 1 meter surplus that needs to be pulled out will be synchronously rotated forward and wound by the one-way roll 41 until the conveyor belt on the exposed roll is released. At this time, the traction head 422 is continued to be pulled outward to drive the one-way roll 41 to reverse, and then drive the reversed one-way roll to rotate and release the conveyor belt, thereby solving the problem of pulling out the exposed belt 42, so the conveyor belt can be pulled and released quickly and efficiently, ensuring that the belt conveyor on the dock can more conveniently replace long-distance conveyor belts.

[0041] In addition, since the weight of the one-way roll 41 of the synchronously wound conveyor belt will gradually increase with the increase of the roll diameter, it is necessary to drive the one-way roll 41 to reverse through the drive shaft 61, so as to assist the traction head 422 to pull the one-way roll 41 outward to reverse and release the conveyor belt, until the one-way roll reduces the roll diameter as it reverses and releases the conveyor belt, it can drive the one-way roll core 411 of the one-way roll to move downward and contact the bottom of the vertical groove 23. At this time, the overall weight of the one-way roll 41 has also been greatly reduced, so the drive shaft 61 can stop driving, and the traction head 422 can continue to pull the one-way roll 41 outward to passively reverse and continue to release the conveyor belt.

[0042] The above embodiments are intended only to illustrate the present invention and are not intended to limit the scope of the present invention. It should also be understood that after reading the contents of the present invention, those skilled in the art may make various changes or modifications to the present invention, and these equivalent forms also fall within the scope of the claims appended hereto.

Claims

1. A traction and release device for a long-distance spectacles roll conveyor belt, comprising a base frame (1) and a conveyor belt wound into a spectacles roll (4), wherein the spectacles roll (4) is composed of a head roll (42) and a one-way roll (41) wound into the conveyor belt, and a traction head (422) of the conveyor belt is reserved on the head roll (42), characterized in that The base frame (1) is provided with an exposed head bracket (3) and a one-way bracket (2); the exposed head roll (42) is rotatably placed on the exposed head bracket (3), and the one-way roll (41) is rotatably placed on the one-way bracket (2); a driving shaft (61) is provided in the one-way bracket, and the driving shaft contacts the outer roll surface of the one-way roll (41); the traction head (422) is pulled outward to drive the exposed head roll (42) to passively rotate and release the conveyor belt, and cooperates with the driving shaft (61) to drive the one-way roll (41) to synchronously rotate and wind the conveyor belt until the conveyor belt on the exposed head roll (42) is completely released, and the one-way roll (41) is then driven by the driving shaft (61) to reverse and release the conveyor belt.

2. The long-distance spectacles roll conveyor belt traction and release device according to claim 1 is characterized in that A vertical groove (23) is provided on the top of the one-way bracket (2), and the one-way roll (41) is rotatably installed in the vertical groove (23) via a one-way roll core (411), and the one-way roll core (411) moves upward along the vertical groove (23) as the one-way roll (41) is wound on the conveyor belt, or descends along the vertical groove (23) as the one-way roll (41) is released from the conveyor belt, thereby driving the outer roll surface of the one-way roll (41) to always contact the drive shaft (61).

3. The long-distance spectacles roll conveyor belt traction and release device according to claim 1 is characterized in that The one-way bracket (2) is provided with a guide wheel (5) attached to the outer side of the one-way roll (41), and the guide wheel assists the one-way roll (41) in winding the conveyor belt or releasing the conveyor belt.

4. The long-distance spectacles roll conveyor belt traction and release device according to claim 3 is characterized in that One end of the guide wheel (5) is rotatably mounted on the one-way bracket (2), and the guide wheel (5) is separated from the outer side surface of the one-way roll (41) or adheres to the outer side surface of the one-way roll (41) by rotating relative to the one-way bracket (2).

5. The long-distance spectacles roll conveyor belt traction and release device according to claim 4 is characterized in that The one-way bracket (2) is provided with a plurality of limiting holes (52), and a corresponding locking hole (51) is provided at one end of the guide wheel (5). The locking hole selectively locks the plurality of limiting holes (52) as the guide wheel (5) rotates relative to the one-way bracket (2), thereby forming multiple rotation angles of the guide wheel (5).

6. The long-distance spectacles roll conveyor belt traction and release device according to claim 2 is characterized in that The driving shaft (61) is arranged below the one-way roll (41), and the one-way bracket (2) is provided with a reducer (6) for driving the driving shaft (61) to rotate.

7. The long-distance spectacles roll conveyor belt traction and release device according to claim 1 is characterized in that A pair of rotating wheels (33) is provided on the top of the exposed head bracket (3), and the exposed head roll (42) is supported between the pair of rotating wheels (33) via the exposed head roll core (421) in a tangentially rotating manner.

8. The long-distance spectacles roll conveyor belt traction and release device according to claim 1 is characterized in that The exposed roll core (421) of the exposed roll (42) and the one-way roll core (411) of the one-way roll (41) are parallel to each other.

9. The long-distance spectacles roll conveyor belt traction and release device according to claim 6, characterized in that The one-way bracket (2) is a trapezoidal frame composed of a top crossbar (21) and side bars (22) supported at both ends of the top crossbar; the vertical groove (23) is provided on the top crossbar (21), a reinforcing vertical bar (24) is provided between the top crossbar and the bottom frame (1), and a support (62) for mounting the reducer (6) is provided on the reinforcing vertical bar.

10. The long-distance spectacles roll conveyor belt traction and release device according to claim 7, characterized in that The exposed bracket (3) is a triangular frame composed of a central vertical rod (31) and oblique rods (32) respectively supported on the top end of the central vertical rod; the pair of rotating wheels (33) are arranged on the top end of the central vertical rod (31).