UASB anaerobic tower and water distribution structure thereof

By introducing a cam and support frame transmission coordination design and a servo motor-driven filter mesh frame sliding in the UASB anaerobic tower, the problems of sludge deposition at the bottom of the separator and blockage of the water distribution structure are solved, achieving efficient sludge discharge and stability of the water supply channel, and reducing maintenance costs.

CN223422486UActive Publication Date: 2025-10-10QINHUANGDAO TOMORROW ENVIRONMENTAL ENG CO LTD
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Patent Information

Application Number
CN202422432111.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-10-10
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

During the use of existing UASB anaerobic towers, a large amount of solid sludge is easily deposited at the bottom of the separator, resulting in low discharge efficiency. In addition, the water distribution structure is easily clogged, requiring frequent maintenance, which increases maintenance costs.

Method used

The cam and the supporting sleeve are matched with each other and the elastic effect of the compression spring is used to make the first-stage separator vibrate intermittently up and down along the inner circulation pipe to avoid the deposition of solid sludge. At the same time, the servo motor drives the filter frame to slide up and down to prevent blockage.

Benefits of technology

It improves the discharge efficiency of solid sludge, ensures the reliability of the separator, reduces the maintenance frequency, reduces the maintenance cost, and maintains the stable flow of the water supply channel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an upflow anaerobic sludge blanket (UASB) anaerobic tower and a water distribution structure thereof, and relates to the technical field of anaerobic tower equipment, the upflow anaerobic sludge blanket (UASB) anaerobic tower comprises an anaerobic tower main body, the anaerobic tower main body is of a cylindrical cavity structure, and a secondary separator is arranged at a position close to the top in the anaerobic tower main body; a primary separator is arranged in the anaerobic tower main body and is in transmission fit with a supporting sleeve frame through a cam, meanwhile, two limiting round rods penetrate through limiting sliding sleeves in a sliding manner, and the primary separator can be driven to intermittently vibrate and adjust up and down along an inner circulating pipe under the elastic action of a compression spring; the water distribution structure of the UASB anaerobic tower can prevent a large amount of solid sludge from being deposited at the bottom of the first-stage separator, ensures the use reliability of the first-stage separator, effectively improves the discharge efficiency of the solid sludge, and solves the problems that when an existing UASB anaerobic tower and a water distribution structure thereof are used, a large amount of solid sludge is easily deposited at the bottom of the separator in the UASB anaerobic tower, the discharge efficiency is slow, and the operation is inconvenient. And the use reliability is influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of anaerobic tower equipment, in particular to a UASB anaerobic tower and a water distribution structure thereof. Background Art

[0002] Anaerobic reactors, also known as anaerobic towers, are commonly constructed in IC, UASB, and EGSB configurations. They are primarily used to treat high-concentration organic wastewater and are widely used in light industries such as food, beverages, fermentation, papermaking, and landfill leachate. The UASB anaerobic tower consists primarily of a water distributor, riser, downcomer, three-phase separator, top cover, and gas-liquid separator.

[0003] When the existing UASB anaerobic tower and its water distribution structure are in use, a large amount of fixed sludge is easily deposited at the bottom of the separator in the UASB anaerobic tower, and the discharge efficiency is relatively slow, which affects its reliability. In addition, the water distribution node usually uses a filter to filter large particles in the water. When the filter is used for a long time, the large particles in the water easily clog the filter, which will greatly reduce the flowability of the water supply channel. Therefore, regular equipment maintenance is required, which is costly. Utility Model Content

[0004] The disclosed embodiment relates to a UASB anaerobic tower, which cooperates with a cam and a support sleeve frame to simultaneously make two limiting round rods slide through the limiting sleeve, and utilizes the elastic action of the compression spring to drive the first-stage separator to intermittently vibrate and adjust up and down along the inner circulation pipe, thereby preventing large amounts of solid sludge from being deposited at the bottom of the first-stage separator, ensuring the reliability of the use of the first-stage separator, and effectively improving the discharge efficiency of the solid sludge.

[0005] The utility model provides a UASB anaerobic tower, which specifically includes: an anaerobic tower main body, the anaerobic tower main body is a cylindrical cavity structure, and a secondary separator is provided at the top of the anaerobic tower main body; a primary separator is provided in the anaerobic tower main body, and the primary separator is located below the secondary separator; a support plate is provided above the primary separator; a first servo motor is provided on the outer peripheral surface of the anaerobic tower main body, and the first servo motor corresponds to the position of the primary separator.

[0006] The utility model provides a water distribution structure, which specifically includes: a water distributor main body, which is arranged at the bottom position of the anaerobic tower main body; the water distributor main body includes a sub-disc, a connecting base, a water distribution branch pipe, an annular frame and a limit frame, the bottom of the sub-disc is provided with a connecting base, the top of the sub-disc is provided with a water distribution branch pipe, and the water distribution branch pipes are distributed in an annular array, the connecting base is a cylindrical cavity structure, and two annular frames are provided in the connecting base, the two annular frames are distributed in an up-down symmetrical manner, and two limit frames are provided between the two annular frames, and the two limit frames are distributed in a vertically parallel manner; fan blades are provided above the sub-disc; a second servo motor is fixedly installed on the outer peripheral surface of the connecting base; a filter rack is provided in the connecting base.

[0007] In at least some embodiments, a water inlet pipe is provided at the bottom of the outer peripheral surface of the anaerobic tower body, and the water inlet pipe is communicated with the connecting base, a water outlet pipe is provided at the bottom of the outer peripheral surface of the anaerobic tower body, an external circulation pipe is provided on the outer peripheral surface of the anaerobic tower body, and the two ends of the external circulation pipe are respectively communicated with the anaerobic tower body and the water inlet pipe, an internal circulation pipe is provided inside the anaerobic tower body, and the internal circulation pipe is located between the secondary separator and the primary separator, a gas-liquid separation seat is provided at the top of the anaerobic tower body, and an exhaust pipe is provided at the top of the gas-liquid separation seat.

[0008] In at least some embodiments, two limiting round rods are provided on the top of the first-stage separator, and the two limiting round rods are symmetrically distributed. Compression springs are mounted on the limiting round rods. A mounting sleeve is provided at the center of the first-stage separator, and the inner circulation pipe slides through the mounting sleeve. Two supporting sleeves are provided at the bottom of the first-stage separator, and the two supporting sleeves are symmetrically distributed.

[0009] In at least some embodiments, the support plate is provided with fixing frames at both ends thereof, and the fixing frames are fixedly connected to the inner wall of the anaerobic tower body, two limiting sleeves are provided on the support plate, and the limiting round rod slides through the limiting sleeves, and the compression spring is supported between the first-stage separator and the support plate.

[0010] In at least some embodiments, a first shaft is provided at the end of the rotating shaft of the first servo motor, and the first shaft is rotatably connected to the anaerobic tower body through a bearing. Two cams are provided on the first shaft, and the cams are transmission-connected to the support sleeve.

[0011] In at least some embodiments, a rotating rod is provided at the bottom of the fan blade, and the rotating rod is rotatably connected through a bearing disc, a reciprocating screw is provided at the bottom end of the rotating rod, a driven bevel gear is provided at the bottom end of the reciprocating screw, and the reciprocating screw and the driven bevel gear are located in the connecting base.

[0012] In at least some embodiments, a second shaft is provided at the end of the rotating shaft of the second servo motor, and the second shaft is rotatably connected to the connecting base through a bearing. A driving bevel gear is provided at the end of the second shaft, and the driving bevel gear is meshed with the driven bevel gear.

[0013] In at least some embodiments, the outer circumference of the filter rack is provided with two limiting grooves, and the filter rack is slidingly connected to the limiting rack through the limiting grooves. A limiting sleeve is provided at the center of the filter rack, and two transmission shafts are provided on the inner circumference of the limiting sleeve. The limiting sleeve is mounted on the reciprocating screw, and the transmission shaft is meshed with the reciprocating screw.

[0014] The utility model provides a UASB anaerobic tower and its water distribution structure, which has the following beneficial effects:

[0015] In the utility model, the first servo motor provides power to drive the first shaft to rotate, which is coordinated with the cam and the supporting sleeve frame through the transmission, and at the same time, the two limiting round rods slide through the limiting sliding sleeve, and the elastic effect of the compression spring can be used to drive the first-stage separator to intermittently vibrate and adjust up and down along the inner circulation pipe, which can avoid the large-scale deposition of solid sludge at the bottom of the first-stage separator, ensure the reliability of the use of the first-stage separator, and effectively improve the discharge efficiency of the solid sludge.

[0016] The utility model discloses that when the rotating rod and the reciprocating screw are rotating, the reciprocating screw and the transmission shaft are meshed and driven, and the filter screen can be driven to slide up and down along the limit frame. Through the intermittent floating adjustment of the filter screen, the filter screen can be prevented from being blocked by impurities in the water, thereby reducing maintenance costs, ensuring stable fluidity of the water supply channel, and making the structure more reasonable to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings of the embodiments will be briefly introduced below.

[0018] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.

[0019] In the attached figure:

[0020] Figure 1 The schematic diagram of the cross-sectional view of the anaerobic tower main body of the present application is shown;

[0021] Figure 2 Shows a schematic structural diagram of the first-stage separator, support plate and first servo motor of the present application;

[0022] Figure 3 Shows the application Figure 2 Schematic diagram of the explosion state structure;

[0023] Figure 4 Shows a schematic diagram of the water distributor body and fan blade structure of the present application;

[0024] Figure 5 Shows a schematic diagram of the fan blade, second servo motor and filter frame structure of the present application;

[0025] Figure 6 A schematic structural diagram of the ring frame, the limiting frame and the filter mesh frame of the present application in the exploded state is shown.

[0026] List of reference numerals:

[0027] 1. Anaerobic tower body; 101. Water inlet pipe; 102. Water outlet pipe; 103. External circulation pipe; 104. Internal circulation pipe; 105. Gas-liquid separation seat; 106. Exhaust pipe;

[0028] 2. Secondary separator;

[0029] 3. First-stage separator; 301. Limiting rod; 302. Compression spring; 303. Mounting sleeve; 304. Support sleeve;

[0030] 4. Support plate; 401. Fixing bracket; 402. Limiting sleeve;

[0031] 5. First servo motor; 501. First shaft; 502. Cam;

[0032] 6. Water distributor body; 601. Abacus; 602. Connecting base; 603. Water distribution branch pipe; 604. Ring frame; 605. Limiting frame;

[0033] 7. Fan blade; 701. Rotating rod; 702. Reciprocating screw; 703. Driven bevel gear;

[0034] 8. Second servo motor; 801. Second shaft; 802. Active bevel gear;

[0035] 9. Filter rack; 901. Limiting groove; 902. Limiting sleeve; 903. Drive shaft. DETAILED DESCRIPTION

[0036] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] Example 1: Please refer to Figures 1 to 6 :

[0038] The utility model provides a kind of UASB anaerobic tower, comprising: anaerobic tower main body 1, anaerobic tower main body 1 is cylindrical cavity structure, and two-stage separator 2 is equipped in anaerobic tower main body 1 by top position;Anaerobic tower main body 1 is equipped with primary separator 3, and primary separator 3 is located below two-stage separator 2;Supporting plate 4 is equipped above primary separator 3;Anaerobic tower main body 1 outer surface is equipped with first servo motor 5, and first servo motor 5 and primary separator 3 position correspond;

[0039] The bottom of the outer surface of the anaerobic tower main body 1 is provided with a water inlet pipe 101, and the water inlet pipe 101 is in communication with the connecting base 602. The bottom of the outer surface of the anaerobic tower main body 1 is provided with a water outlet pipe 102. The outer surface of the anaerobic tower main body 1 is provided with an external circulation pipe 103, and the two ends of the external circulation pipe 103 are in communication with the anaerobic tower main body 1 and the water inlet pipe 101, respectively. The internal circulation pipe 104 is arranged inside the anaerobic tower main body 1, and the internal circulation pipe 104 is located between the two-stage separator 2 and the primary separator 3. The anaerobic tower main body 1 is provided with a gas-liquid separation seat 105 at the top, and the gas-liquid separation seat 105 is provided with an exhaust pipe 106 at the top. The biogas is collected by the gas-liquid separation seat 105 and discharged by the exhaust pipe 106 for energy utilization. The liquid part in the anaerobic tower main body 1 is further treated and discharged through the external circulation pipe 103 or the water outlet pipe 102.

[0040] In the embodiment of the present disclosure, as shown in Figure 2 and Figure 3 The primary separator 3 is provided with two limiting round rods 301 at the top, and the two limiting round rods 301 are symmetrically distributed. The limiting round rod 301 is sleeved with a compression spring 302. The primary separator 3 is provided with a mounting sleeve 303 at the center position, and the internal circulation pipe 104 slides through the mounting sleeve 303. The primary separator 3 is provided with two support sleeve frames 304 at the bottom, and the two support sleeve frames 304 are symmetrically distributed. The microorganism in the anaerobic tower main body 1 of the utility model decomposes organic matter to produce biogas. The biogas, liquid and solid sludge are effectively separated by the primary separator 3 and the two-stage separator 2, and the solid sludge is discharged through the sludge discharge system at the bottom of the primary separator 3 and the two-stage separator 2.

[0041] The supporting plate 4 is provided with a fixing frame 401 at the left and right ends, and the fixing frame 401 is fixedly connected with the inner wall of the anaerobic tower main body 1. The supporting plate 4 is provided with two limiting sliding sleeves 402, and the limiting round rod 301 slides through the limiting sliding sleeve 402. The compression spring 302 is supported between the primary separator 3 and the supporting plate 4.

[0042] A first shaft 501 is provided at the end of the rotating shaft of the first servo motor 5, and the first shaft 501 is rotatably connected to the anaerobic tower body 1 through a bearing. Two cams 502 are provided on the first shaft 501, and the cams 502 are transmission-connected to the support sleeve 304. In the utility model, the first servo motor 5 provides power to drive the first shaft 501 to rotate, and the cams 502 are transmission-coordinated with the support sleeve 304, while the two limiting round rods 301 slide through the limiting sleeve 402, and the elastic action of the compression spring 302 can drive the first-stage separator 3 to intermittently vibrate and adjust up and down along the inner circulation pipe 104, thereby avoiding the large-scale deposition of solid sludge at the bottom of the first-stage separator 3.

[0043] Example 2, based on Example 1, Figures 4 to 6 As shown:

[0044] The utility model proposes a water distribution structure, including: a water distributor body 6, which is arranged at the bottom position of the anaerobic tower body 1; the water distributor body 6 includes a sub-disc 601, a connecting base 602, a water distribution branch pipe 603, an annular frame 604 and a limiting frame 605, the sub-disc 601 is provided with a connecting base 602 at the bottom, a water distribution branch pipe 603 is provided at the top of the sub-disc 601, and the water distribution branch pipe 603 is distributed in an annular array, the connecting base 602 is a cylindrical cavity structure, and two annular frames 604 are provided in the connecting base 602, the two annular frames 604 are distributed in an up-down symmetrical manner, and two limiting frames 605 are provided between the two annular frames 604, and the two limiting frames 605 are distributed in a vertically parallel manner; a fan blade 7 is provided above the sub-disc 601; a second servo motor 8 is fixedly installed on the outer circumference of the connecting base 602; a filter rack 9 is provided in the connecting base 602;

[0045] A rotating rod 701 is provided at the bottom of the fan blade 7, and the rotating rod 701 is rotatably connected through the bearing sub-disc 601. A reciprocating screw rod 702 is provided at the bottom end of the rotating rod 701, and a driven bevel gear 703 is provided at the bottom end of the reciprocating screw rod 702. The reciprocating screw rod 702 and the driven bevel gear 703 are located in the connecting base 602.

[0046] A second shaft 801 is provided at the end of the rotating shaft of the second servo motor 8, and the second shaft 801 is rotatably connected to the connecting base 602 through a bearing. A driving bevel gear 802 is provided at the end of the second shaft 801, and the driving bevel gear 802 is meshed and connected with the driven bevel gear 703. In the present invention, the second servo motor 8 provides power to drive the second shaft 801 to rotate. The driving bevel gear 802 is meshed and transmitted with the driven bevel gear 703, so that the rotating rod 701 can drive the fan blades 7 to rotate. By utilizing the distribution characteristics of the fan blades 7 and the water distribution branch pipe 603, the stirring capacity of the fan blades 7 is used to buffer the water flow of the water distribution branch pipe 603, which helps to promote the mixing of substances and improve the mass transfer efficiency of the biochemical reaction.

[0047] Two limiting grooves 901 are provided on the outer circumference of the filter rack 9, and the filter rack 9 is slidably connected to the limiting frame 605 through the limiting grooves 901. A limiting sleeve 902 is provided at the center position of the filter rack 9, and two transmission shafts 903 are provided on the inner circumference of the limiting sleeve 902. The limiting sleeve 902 is mounted on the reciprocating screw 702, and the transmission shaft 903 is engaged with the reciprocating screw 702. When the rotating rod 701 and the reciprocating screw 702 rotate, the reciprocating screw 702 and the transmission shaft 903 are engaged and transmitted, which can drive the filter rack 9 to slide up and down along the limiting frame 605. Through the intermittent floating adjustment of the filter rack 9, impurities in the water can be prevented from clogging the filter rack 9.

[0048] The above are only specific embodiments of the present disclosure, but the scope of protection of the present disclosure is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this disclosure should be included in the scope of protection of the present disclosure. Therefore, the scope of protection of the present disclosure should be based on the scope of protection of the claims.

Claims

1. A UASB anaerobic tower, characterized in that: include: An anaerobic tower body, wherein the anaerobic tower body is a cylindrical cavity structure, and a secondary separator is provided at the top of the anaerobic tower body; a primary separator is provided in the anaerobic tower body, and the primary separator is located below the secondary separator; a support plate is provided above the primary separator; a first servo motor is provided on the outer peripheral surface of the anaerobic tower body, and the first servo motor corresponds to the position of the primary separator; A water inlet pipe is provided at the bottom of the outer peripheral surface of the anaerobic tower body, and the water inlet pipe is communicated with the connecting base. A water outlet pipe is provided at the bottom of the outer peripheral surface of the anaerobic tower body. An external circulation pipe is provided on the outer peripheral surface of the anaerobic tower body, and the two ends of the external circulation pipe are respectively communicated with the anaerobic tower body and the water inlet pipe. An internal circulation pipe is provided inside the anaerobic tower body, and the internal circulation pipe is located between the secondary separator and the primary separator. A gas-liquid separation seat is provided on the top of the anaerobic tower body, and an exhaust pipe is provided on the top of the gas-liquid separation seat. The top of the first-stage separator is provided with two limiting round rods, and the two limiting round rods are symmetrically distributed. The limiting round rods are sleeved with compression springs. A mounting sleeve is provided at the center of the first-stage separator, and the inner circulation pipe slides through the mounting sleeve. Two supporting sleeves are provided at the bottom of the first-stage separator, and the two supporting sleeves are symmetrically distributed. The support plate is provided with a fixing frame at both ends, and the fixing frame is fixedly connected to the inner wall of the anaerobic tower body. The support plate is provided with two limiting sliding sleeves, and the limiting round rod slides through the limiting sliding sleeves, and the compression spring is supported between the primary separator and the support plate; A first shaft is provided at the end of the rotating shaft of the first servo motor, and the first shaft is rotatably connected to the anaerobic tower body through a bearing. Two cams are provided on the first shaft, and the cams are transmission-connected to the support sleeve.

2. A water distribution structure, applied to the UASB anaerobic tower of claim 1, comprising: The water distributor body is arranged at the bottom position of the anaerobic tower body; the water distributor body includes a sub-disc, a connecting base, a water distribution branch, a ring frame and a limit frame, a connecting base is provided at the bottom of the sub-disc, a water distribution branch is provided on the top of the sub-disc, and the water distribution branch is distributed in a ring array, the connecting base is a cylindrical cavity structure, and two ring frames are provided in the connecting base, the two ring frames are distributed in an upper and lower symmetrical manner, and two limit frames are provided between the two ring frames, and the two limit frames are distributed in a vertically parallel manner; fan blades are provided above the sub-disc; a second servo motor is fixedly installed on the outer peripheral surface of the connecting base; a filter rack is provided in the connecting base.

3. A water distribution structure according to claim 2, characterized in that: A rotating rod is provided at the bottom of the fan blade, and the rotating rod is rotatably connected through a bearing abacus. A reciprocating screw rod is provided at the bottom end of the rotating rod, and a driven bevel gear is provided at the bottom end of the reciprocating screw rod. The reciprocating screw rod and the driven bevel gear are located in the connecting base.

4. A water distribution structure according to claim 2, characterized in that: A second shaft is provided at the end of the rotating shaft of the second servo motor, and the second shaft is rotatably connected to the connecting base through a bearing. A driving bevel gear is provided at the end of the second shaft, and the driving bevel gear is meshed with the driven bevel gear.

5. A water distribution structure according to claim 2, characterized in that: The outer circumference of the filter rack is provided with two limit grooves, and the filter rack is slidably connected to the limit rack through the limit grooves. A limit sleeve is provided at the center of the filter rack, and two transmission shafts are provided on the inner circumference of the limit sleeve. The limit sleeve is sleeved on the reciprocating screw rod, and the transmission shaft is meshed with the reciprocating screw rod.