High-load denitrification device composed of MCHS and basalt filler
Through the coordination of the shaking component and the water purification component, the biofilm of the MCHS combined with the basalt filler is automatically removed, which solves the problem of suspended solids adsorption by the biofilm, improves the nitrogen removal efficiency and reduces the operating cost.
Patent Information
- Application Number
- CN202422799228.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-18
AI Technical Summary
In the existing technology, the biofilm of MCHS combined with basalt filler sheds slowly and easily absorbs suspended matter, affecting the nitrogen removal effect. In addition, the scraping process requires manual or mechanical force that is difficult to control, which may damage the bacteria and increase costs.
The oscillation component and the water purification component are combined, and the motor drives the cam to vibrate the support to separate the biofilm and the basalt filler. The sewage discharge mechanism and the sewage collection component are combined to automatically remove the biofilm and avoid damage to the bacteria.
Effectively remove biofilm, improve nitrogen removal efficiency, reduce damage to bacterial strains, reduce manpower and financial investment, and maintain wastewater treatment effects.
Smart Images

Figure CN223422494U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of water purification, and in particular relates to a high-load denitrification device composed of MCHS combined with basalt filler. Background Art
[0002] Denitrification microbial nests are an advanced wastewater treatment technology that utilizes microorganisms to reduce NO₃⁻ to N₂, removing nitrate nitrogen from wastewater. MCHS (Multi-directional Catalytic Bioreactors with High-Order Microorganisms) utilizes a high-order bacterial community, basalt fillers, and aerators. The MCHS seed strains are highly effective at degrading organic pollutants in wastewater. MCHS bioreactors or reaction tanks constructed using MCHS technology can remove 50%-90% of COD and 35%-40% of total nitrogen, eliminating microbial toxicity in wastewater and ensuring the stable operation of subsequent conventional activated sludge systems.
[0003] During the conversion of nitrogen in wastewater by MCHS combined with basalt filler, metabolic products of higher-order bacterial species may adhere to the surface of the basalt filler, forming a biofilm. While this biofilm may shed spontaneously over time, it generally does so slowly. Furthermore, due to its adsorption capacity, it can absorb suspended matter in the water. After absorbing suspended matter, this slowly shed biofilm may coat the MCHS combined with basalt filler, potentially hindering effective contact between nitrogen in the wastewater and the bacteria, preventing effective nitrogen removal and impacting treatment effectiveness.
[0004] The existing technology usually uses a special scraper or brush to manually or mechanically scrape off the biofilm that has not fallen off in time at regular intervals. When manually or mechanically scraping the biofilm, if the scraping force is too small, the biofilm cannot be removed. If the force is too large, the bacteria on the denitrification microbial nest may fall off, affecting the denitrification effect of the bacteria. The force is difficult to control, resulting in poor biofilm removal effect. In addition, since the denitrification microbial nest needs to be regularly removed when scraping the biofilm, a large investment of material and financial resources is required, which is not conducive to enterprise cost control.
[0005] Therefore, in response to the above technical problems, it is necessary to provide a high-load denitrification device composed of MCHS combined with basalt filler. Utility Model Content
[0006] The purpose of the utility model is to provide a high-load denitrification device composed of MCHS combined with basalt filler, which can solve the problems raised in the above background technology.
[0007] In order to achieve the above-mentioned purpose, the technical solution provided by a specific embodiment of the present invention is as follows:
[0008] The utility model relates to a high load denitrification device that MCHS combines basalt filler composition includes denitrification tank, be equipped with operation window on the denitrification tank, the fixedly connected with inlet pipe on the denitrification tank, install the oscillation part in the denitrification tank, the oscillation part includes motor, the output fixedly connected with cam of motor, install the water purification part in the denitrification tank, the water purification part is matched with oscillation part, the water purification part includes support piece, install a plurality of denitrification microorganism nest on the support piece bottom, install the blowdown mechanism in the denitrification tank bottom, the blowdown mechanism is matched with oscillation part, the blowdown mechanism includes push dirt block and is used for the auxiliary mechanism of moving push dirt block, install the dirt collection subassembly on the denitrification tank.
[0009] In one or more embodiments of the utility model, the dirt collection subassembly includes a first dirt collection tank, a second dirt collection tank matched with the blowdown mechanism is slidably connected in the first dirt collection tank, a clamping assembly for limiting the opening and closing of the second dirt collection tank is arranged on the first dirt collection tank.
[0010] In one or more embodiments of the utility model, the clamping assembly includes a pair of connecting grooves, the connecting grooves are arranged on the first dirt collection tank, and a baffle matched with the second dirt collection tank is rotatably connected in the connecting grooves.
[0011] In one or more embodiments of the utility model, a plurality of filter holes are arranged on the bottom of the second dirt collection tank.
[0012] In one or more embodiments of the utility model, the auxiliary mechanism includes a pair of sliding grooves, the sliding grooves are arranged on the inner wall of the denitrification tank, a limiting assembly for limiting the sliding route of the sliding block is arranged on the denitrification tank, the sliding block is slidably connected in the sliding groove, the sliding block is symmetrically and fixedly connected on both sides of the push dirt block, a moving rope is fixedly connected on both sides of the push dirt block, and the moving rope is slidably connected on the denitrification tank through the operation window.
[0013] In one or more embodiments of the utility model, the limiting assembly includes an auxiliary sheet, the auxiliary sheet is hingedly connected in the denitrification tank, a limiting groove for limiting the swing of the auxiliary sheet is arranged on one side of the auxiliary sheet, and the limiting groove is arranged on the denitrification tank.
[0014] In one or more embodiments of the utility model, the support piece is a mesh metal structure.
[0015] In one or more embodiments of the utility model, a separation assembly matched with the blowdown mechanism is arranged on the denitrification tank, the separation assembly includes a separation plate matched with the push dirt block, the separation plate is slidably connected in the denitrification tank, a connecting frame is fixedly connected on the separation plate, and a locking assembly matched with the connecting frame is arranged on the denitrification tank.
[0016] In one or more embodiments of the present invention, the locking assembly includes a clamping block, and a rotating connection piece is installed between the clamping block and the denitrification box.
[0017] In one or more embodiments of the present invention, a drain pipe is provided on one side of the denitrification box, and a one-way valve is installed on the drain pipe.
[0018] Compared with the existing technology, the high-load denitrification device composed of MCHS combined with basalt filler in the utility model can separate the biofilm from the MCHS combined with basalt filler through repeated vibrations, and promptly remove the continuously generated biofilm, thereby avoiding to a certain extent the continuously generated biofilm from gradually thickening and wrapping the basalt filler after adsorbing suspended matter, thereby affecting the wastewater treatment efficiency. At the same time, it is not easy to generate external force on the bacteria on the denitrification microbial nest during the process of removing the biofilm that fails to fall off in time, thereby avoiding damage to the bacteria. In addition, the biofilm separated from the MCHS combined with basalt filler fully contacts with the suspended matter in the process of falling to the bottom, and adsorbs the suspended matter to purify water. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0020] Figure 1 This is a schematic diagram of the overall structure of a high-load denitrification device composed of MCHS combined with basalt filler in the first embodiment of the utility model;
[0021] Figure 2 This is a schematic cross-sectional view of a high-load denitrification device composed of MCHS combined with basalt filler in the first embodiment of the utility model. Figure 1 ;
[0022] Figure 3 This is the first embodiment of the utility model Figure 2 A in the figure shows the enlarged structural diagram;
[0023] Figure 4 This is the first embodiment of the utility model Figure 2 A schematic diagram of the structure at point B in FIG.
[0024] Figure 5 This is the first embodiment of the utility model Figure 2 The enlarged structural diagram at C in FIG.
[0025] Figure 6The sectional view structure schematic diagram of a high-load denitrification device combined with MCHS and basalt filler in the first embodiment of the utility model Figure 2 ;
[0026] Figure 7 The first embodiment of the utility model Figure 6 The enlarged structure schematic diagram of D in the first embodiment of the utility model.
[0027] Main figure mark explanation:
[0028] 1, inlet pipe; 2, denitrification tank; 201, operation window; 3, water purification component; 301, support; 302, denitrification microbial nest; 4, oscillation component; 401, motor; 402, cam; 5, drain pipe; 6, blowdown mechanism; 601, push dirt block; 602, sliding block; 603, moving rope; 604, chute; 6051, auxiliary sheet; 6052, limit slot; 7, separation assembly; 701, separation plate; 702, connecting frame; 703, clamping block; 8, dirt collection assembly; 801, first dirt collection tank; 802, connecting groove; 803, baffle; 804, second dirt collection tank; 805, filter hole. Specific implementation
[0029] In order to make the person skilled in the art better understand the technical scheme in the utility model, the technical scheme in the embodiment of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiment of the utility model, obviously, the described embodiment is only a part of the embodiment of the utility model, not all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor should belong to the protection scope of the utility model.
[0030] As Figures 1 to 5 shown, a high-load denitrification device combined with MCHS and basalt filler in an embodiment of the utility model, including denitrification tank 2, the operation window 201 is set up on denitrification tank 2, the inlet pipe 1 is fixedly connected on denitrification tank 2, the drain pipe 5 is communicated with on one side of denitrification tank 2, and the one-way valve is installed on the drain pipe 5. The sewage to be purified is sent into denitrification tank 2 by inlet pipe 1, and the high-order bacterial flora and bacterial species on the denitrification microbial nest 302 in denitrification tank 2 are used to carry out denitrification on the sewage, and the water after denitrification is discharged from the drain pipe 5 by opening the one-way valve.
[0031] As Figures 1 to 5As shown, since the bacteria will continue to produce biofilm during the denitrification process, an oscillating component 4 is fixedly connected to the denitrification box 2. The oscillating component 4 includes a motor 401, and a cam 402 is fixedly connected to the output end of the motor 401. A water purification component 3 that matches the oscillating component 4 is installed in the denitrification box 2. The water purification component 3 includes a support member 301, and a plurality of denitrifying microbial nests 302 are installed at the bottom of the support member 301. When the motor 401 is started, it drives the cam 402 to rotate and beat the water purification component 3. The support member 301 is repeatedly beaten by the oscillation component 4, so that the support member 301 is deformed. When the cam 402 is disconnected from the support member 301, the elastic support member 301 can be reset to drive the denitrification microbial nest 302 to vibrate, thereby shaking off the continuously produced biofilm, and avoiding as much as possible that the biofilm that fails to fall off in time absorbs suspended matter and affects the full contact between the bacteria on the denitrification microbial nest 302 and the nitrogen in the water, thereby affecting the wastewater treatment effect. The vibrated biofilm is fully in contact with and adsorbs the suspended matter in the water during the sedimentation process, which improves the adsorption effect to a certain extent. Compared with scraping the biofilm with a brush and a scraper, the bacteria on the denitrification microbial nest 302 are not scratched during the vibration process, and it is not easy to cause the bacteria to fall off, thereby having a negative impact on the denitrification of the incoming water. The water where denitrification is completed is discharged from the drain pipe 5.
[0032] Specifically, the motor 401 is electrically connected to an external power source, and the motor 401 is a waterproof motor, which is common knowledge to those skilled in the art and will not be described in detail.
[0033] like Figure 2 As shown, a drainage mechanism 6 is installed at the bottom of the denitrification tank 2. Initially, drainage mechanism 6 is positioned at the far left side of the denitrification tank 2. Drainage mechanism 6 mates with the oscillating component 4 and includes a pusher block 601 and an auxiliary mechanism for moving pusher block 601. By moving pusher block 601, the operator collects the biofilm removed by vibration, facilitating the removal of the biofilm from the water inlet pipe 1.
[0034] like Figures 2 to 7 As shown, the auxiliary mechanism includes a pair of chutes 604, on which are mounted a limit assembly for limiting the sliding path of a slider 602. The chutes 604 are provided on the inner wall of the denitrification box 2, and a slider 602 is slidably connected within the chutes 604. The sliders 602 are symmetrically fixedly connected to both sides of the dirt-pushing block 601. A movable rope 603 is fixedly connected to both sides of the dirt-pushing block 601. The movable rope 603 passes through the operating window 201 and is slidably connected to the inner wall of the denitrification box 2. The staff pulls the movable rope 603 through the operating window 201 to adjust the position of the dirt-pushing block 601. As the dirt-pushing block 601 moves to the right along the chutes 604, it pushes the biofilm fragments, concentrating the biofilm fragments at the bottom of the denitrification box 2, making it easier for the staff to centrally clear the biofilm out of the denitrification box 2.
[0035] Specifically, the slide 604 is a ring consisting of an upper and lower part. When the dirt pushing block 601 needs to be pulled back to the leftmost position to continue cleaning the biofilm, the dirt pushing block 601 slides in the upper part, which is farther away from the bottom of the denitrification box 2 than sliding in the lower part of the slide 604. This avoids the bottom of the dirt pushing block 601 from contacting the bottom of the denitrification box 2 during the return process as much as possible, pushing the continuously falling biofilm to a position away from the dirt collecting component 8, affecting the collection effect of the biofilm.
[0036] like Figure 2 、 Figure 4 、 Figure 7 As shown, the limiting assembly includes an auxiliary piece 6051, which is hinged in the denitrification box 2. A limiting groove 6052 is provided on one side of the auxiliary piece 6051 for limiting the swing of the auxiliary piece 6051. The limiting groove 6052 is provided on the denitrification box 2. When it is necessary to pull the dirt pushing block 601 back to the leftmost position, the limiting groove 6052 limits the position of the auxiliary piece 6051 so that the auxiliary piece 6051 cannot swing to the left. That is, the auxiliary piece 6051 tilted to the right supports the slider 602 so that the slider 602 returns to the leftmost position along the upper slide groove 604, thereby avoiding as much as possible the pushing of the biofilm fragments at the bottom of the denitrification box 2 during the leftward movement of the dirt pushing block 601, and concentrating the biofilm fragments to the left.
[0037] like Figure 1 As shown, a pollutant collection assembly 8 is connected to one side of the denitrification tank 2. This assembly collects the biofilm produced within the biofilm denitrification tank 2. The pollutant collection assembly 8 comprises a first pollutant collection tank 801, within which a second pollutant collection tank 804 is slidably connected, matching the pollutant discharge mechanism 6. A pollutant pusher 601 pushes scraped biofilm fragments into the second pollutant collection tank 804 for collection, somewhat reducing the workload of post-discharge filtration. A latching assembly is provided on the first pollutant collection tank 801 to control the opening and closing of the second pollutant collection tank 804.
[0038] like Figure 1 、 Figure 6 As shown, the locking assembly includes a pair of connecting slots 802 provided on the first waste collection box 801. A baffle 803 is rotatably connected within the connecting slots 802 and matches the second waste collection box 804. When biofilm fragments need to be processed, the baffle 803 is rotated to release the second waste collection box 804 from its restraint, and the second waste collection box 804 is pulled out to empty the biofilm fragments inside.
[0039] like Figure 6As shown, the bottom of the second sewage collecting tank 804 is provided with multiple groups of filter holes 805. The filter holes 805 allow the staff to filter out the water mixed with biofilm fragments in the second sewage collecting tank 804 when pulling out the second sewage collecting tank 804, thereby reducing waste and preventing nitrogen-containing sewage from dripping to the outside and affecting the environment as much as possible.
[0040] like Figure 2 、 Figure 6 As shown, the denitrification box 2 is equipped with a partition assembly 7 that matches the sewage discharge mechanism 6. The partition assembly 7 includes a partition plate 701 that matches the sewage pusher 601. The partition plate 701 is slidably connected to the denitrification box 2, and a connecting frame 702 is fixedly connected to the partition plate 701. The partition plate 701 can seal the denitrification box 2 to prevent the water in the denitrification box 2 from leaking from the partition plate 701 when the staff cleans the biofilm in the second sewage collection tank 804. The denitrification box 2 is equipped with a locking assembly that matches the connecting frame 702. The locking assembly includes a block 703, and a rotating connector is installed between the block 703 and the denitrification box 2. Rotate the blocking block 703 and move the partition plate 701 upwards through the connecting frame 702. When the dirt pushing block 601 is located closest to the partition plate 701, press the partition plate 701 downwards. The partition plate 701 slides along one side of the dirt pushing block 601 to scrape off the biofilm fragments and push the dirt pushing block 601 back into the denitrification box 2 at the same time, so that the staff can apply a pulling force in the opposite direction to the dirt pushing block 601 through the moving rope 603, and smoothly pull the dirt pushing block 601 back to its initial position.
[0041] Optionally, the push block 601 is provided with a plurality of filter holes to prevent the biofilm from flowing away from the sides and top of the push block 601 as much as possible during the process of pushing the biofilm toward the collection assembly 8, so that the biofilm cannot be better collected. In particular, the side of the partition plate 701 close to the denitrification tank 2 and the side of the first collection tank 801 close to the second collection tank 804 are both installed with rubber gaskets for sealing (not shown in the figure).
[0042] like Figure 2 As shown, the support member 301 is a mesh metal structure. The elasticity of the mesh metal structure allows the vibration of the support member 301 to be more consistent and continuous, which is conducive to timely exfoliation of the biofilm. This minimizes the negative impact of the biofilm on denitrification caused by the biofilm not being shed in time, which may cause the biofilm to thicken after absorbing suspended matter and affect the full contact between the denitrification microbial nest 302 and the nitrogen in the water.
[0043] During use, the motor 401 is started, and the motor 401 drives the cam 402 to rotate, and the wastewater to be denitrified and purified is sent to the denitrification box 2. The cam 402 rotates and repeatedly hits the support member 301, and the support member 301 drives the denitrification microbial nest 302 to vibrate and shake off the biofilm generated during the denitrification process of the denitrification microbial nest 302, so as to avoid as much as possible the biofilm that fails to fall off in time during the denitrification process, and after adsorbing suspended matter, affects the contact between the denitrification microbial nest 302 and nitrogen, thereby gradually affecting the wastewater treatment efficiency. When denitrification is completed and the biofilm fragments that have been shaken off need to be processed, the staff operates the auxiliary mechanism through the operation window 201 to drive the push block 601 to move and collect the biofilm fragments. When the push block 601 pushes the biofilm to the partition plate 701, the partition plate 701 is lifted up and the moving rope 603 is continued to be pulled until the push block 601 is located at the far right. The partition plate 701 is moved down and the partition plate 701 scrapes the biofilm accumulated on one side of the push block 601 into the second sewage collecting box 804. The partition plate 701 is then lowered and closed by rotating the block 703 to prevent water from flowing out of the partition plate 701. The biofilm fragments in the second sewage collecting box 804 can then be cleaned.
[0044] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0045] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A high-load denitrification device composed of MCHS combined with basalt filler, characterized in that: include: A denitrification box, wherein an operation window is provided on the denitrification box and a water inlet pipe is fixedly connected to the denitrification box; An oscillating component, the oscillating component being installed inside the denitrification box, the oscillating component comprising a motor, an output end of the motor being fixedly connected to a cam; A water purification component is installed inside the denitrification box, the water purification component matches the oscillation component, and the water purification component includes a support member, and a plurality of denitrification microbial nests are installed at the bottom of the support member; A sewage discharge mechanism, which is installed at the bottom of the denitrification box and matches the oscillating component; The sewage discharge mechanism includes a sewage pushing block and an auxiliary mechanism for moving the sewage pushing block; A pollution collecting component is installed on the denitrification box.
2. A high-load denitrification device composed of MCHS combined with basalt filler according to claim 1, characterized in that: The sewage collecting assembly includes a first sewage collecting box, a second sewage collecting box matching the sewage discharge mechanism is slidably connected in the first sewage collecting box, and a clamping assembly for limiting the opening and closing of the second sewage collecting box is provided on the first sewage collecting box.
3. A high-load denitrification device composed of MCHS combined with basalt filler according to claim 2, characterized in that: The clamping assembly includes a pair of connecting grooves, the connecting grooves are arranged on the first dirt collecting box, and blocking pieces matching the second dirt collecting box are rotatably connected in the connecting grooves.
4. The high-load denitrification device composed of MCHS combined with basalt filler according to claim 2, characterized in that: A plurality of filter holes are provided at the bottom of the second sewage collecting box.
5. The high-load denitrification device composed of MCHS combined with basalt filler according to claim 1, characterized in that: The auxiliary mechanism includes a pair of slide grooves, which are opened on the inner wall of the denitrification box. A limit assembly for limiting the sliding path of the slider is installed on the denitrification box. A slider is slidably connected in the slide groove, and the slider is symmetrically fixedly connected to both sides of the dirt pushing block. Moving ropes are fixedly connected on both sides of the dirt pushing block, and the moving ropes pass through the operating window and are slidably connected to the denitrification box.
6. A high-load denitrification device composed of MCHS combined with basalt filler according to claim 5, characterized in that: The limiting assembly includes an auxiliary plate, which is hinged in the denitrification box. A limiting groove for limiting the swing of the auxiliary plate is provided on one side of the auxiliary plate, and the limiting groove is provided on the denitrification box.
7. The high-load denitrification device composed of MCHS combined with basalt filler according to claim 1, characterized in that: The support member is a mesh metal structure.
8. The high-load denitrification device composed of MCHS combined with basalt filler according to claim 1, characterized in that: The denitrification box is equipped with a partition assembly that matches the sewage discharge mechanism. The partition assembly includes a partition plate that matches the sewage pusher block. The partition plate is slidably connected in the denitrification box. A connecting frame is fixedly connected to the partition plate. The denitrification box is equipped with a locking assembly that matches the connecting frame.
9. A high-load denitrification device composed of MCHS combined with basalt filler according to claim 8, characterized in that: The locking assembly includes a clamping block, and a rotating connecting piece is installed between the clamping block and the denitrification box.
10. The high-load denitrification device composed of MCHS combined with basalt filler according to claim 1, characterized in that: One side of the denitrification box is connected to a drain pipe, and a one-way valve is installed on the drain pipe.