Sludge resource utilization treatment processing device
By designing a sludge resource utilization treatment device and using spiral blade stirring and gate mechanism control, the high cost problem in traditional sludge treatment is solved and efficient resource utilization of sludge is achieved.
Patent Information
- Application Number
- CN202422708087.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-07
AI Technical Summary
In traditional sludge treatment processes, the cost of reducing the sludge moisture content is high, and the sludge volume and weight increase, making it difficult to achieve efficient resource utilization.
A sludge resource utilization and processing device was designed. The spiral blades were used to stir the additive and mix it with the sludge. The gate mechanism was used to control the sludge into the filter cartridge. The spiral blades pushed the sludge to squeeze out the liquid, thus realizing the resource treatment of the sludge.
The sludge treatment process is simplified, the cost is reduced, the resource utilization efficiency of the sludge is improved, the treatment fee is reduced, and the dryness and wetness of the sludge are controlled.
Smart Images

Figure CN223422558U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ecological environmental protection, in particular to a sludge resource utilization and processing device. Background Art
[0002] Due to the influence of industrial wastewater, domestic wastewater, and aquaculture wastewater, a large amount of pollutants accumulate in water bodies, eventually forming sludge that settles at the bottom of the water. Simultaneously, the contaminated sludge affects the water, causing a series of coupled, complex pollution. With the rapid development of China's economy and population, the use of pesticides, fertilizers, phosphorus-containing detergents, and aquaculture antibiotics has continued to increase. This has led to a continuous increase in the levels of nitrogen, phosphorus, and residual antibiotics in water, disrupting the original ecological balance in the water body and causing eutrophication and the presence of antibiotics. This phenomenon is particularly prevalent in slow-flowing water bodies such as lakes, reservoirs, and bays.
[0003] The main characteristics of sludge are: (1) large sludge production, large-scale sewage treatment plants, and concentrated sludge production; (2) low organic matter content and high sediment content; (3) large differences in mud quality in different regions. The sludge moisture content of municipal sewage treatment plants is between 92% and 99.5%. It is necessary to reduce the sludge moisture content to a certain level before aerobic fermentation treatment is carried out to ultimately achieve resource utilization, volume reduction, and harmlessness of the sludge. In the traditional aerobic fermentation process, the sludge moisture content is first reduced to about 80%, and then straw, sawdust and other moisture regulating materials are added to adjust the moisture content to about 60%. In this process, a large amount of moisture regulating materials need to be added, which is costly and also leads to a significant increase in the volume and weight of the sludge, increasing the unit sludge processing fee. Therefore, this application discloses a sludge resource utilization and processing device. Utility Model Content
[0004] The purpose of the utility model is to provide a sludge resource utilization treatment and processing device to solve the existing problems.
[0005] The utility model is realized through the following technical solutions: a sludge resource utilization and processing device, comprising a frame, a material tank is installed on the top of the frame, a spiral blade 1 is arranged in the material tank, the shaft of the spiral blade 1 is connected to the output shaft of the motor 1, the lower end of the discharge pipe of the material tank is placed in the hopper of the filter press housing, a filter cartridge is arranged in the housing, a spiral blade 2 and a rotating shaft 2 are rotatably arranged in the filter cartridge, one end of the rotating shaft 2 is connected to the output shaft of the motor 2, and the other end of the rotating shaft 2 is connected to the fork frame, the rear end of the housing is connected to the discharge pipe, a cover is arranged at the outer end of the discharge pipe, the cover is sleeved on the rotating shaft 2, and a spring is arranged between the cover and the fork frame for pressure contact.
[0006] As a further improvement to the above solution, a gate mechanism is provided between the lower end of the discharge pipe of the material tank and the hopper of the filter press, and the discharge of the material tank is controlled by the gate mechanism.
[0007] As a further improvement to the above solution, the gate mechanism includes a gate plate, which is arranged on the lower end of the discharge pipe, and groove rails are symmetrically arranged on both sides of the gate plate. The outer curved surface of the discharge pipe is connected to the upper end of the hopper through the groove rails, and the groove rails are connected to the discharge pipe through support blocks. One side of the gate plate is connected to a support frame, and the support frame is connected to the telescopic rod of the cylinder, and the cylinder is installed on the outer wall of the discharge pipe;
[0008] The cylinder drives the gate to move in the groove to control the discharge of the material from the discharge pipe of the material tank and the speed of discharge to adapt to the speed of the spiral blade 2 pushing the sludge.
[0009] As a further improvement to the above solution, the filter cartridge is connected to the housing by bolts, and the bolts are threaded and evenly distributed on the housing;
[0010] The filter cartridge is concentrically adjusted and fixed by bolts so that the axis lines of the filter cartridge, the casing and the rotating shaft coincide.
[0011] As a further improvement to the above solution, a material port is provided on the filter cartridge, and the material port is provided just below the hopper to facilitate the sludge to enter the filter cartridge.
[0012] As a further improvement to the above solution, a drain port is provided under the casing, through which the sludge is pushed and squeezed by the rotation of the second spiral blade and then filtered by the filter cartridge and discharged from the drain port.
[0013] Compared with the existing technology, the utility model has the following advantages: simple structure, reasonable design, novel and unique idea, the sludge and additives are stirred by the material tank, so that the additives are evenly mixed in the sludge, and are sent into the filter cartridge through the control of the gate mechanism, and the sludge is pushed by the rotation of the spiral blade, the sludge is squeezed to filter out the liquid, and the sludge powder is discharged from the discharge pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the first structural direction of the utility model.
[0015] Figure 2 This is a schematic diagram of the second structural aspect of the present invention.
[0016] Figure 3 Schematic diagram of the installation structure of the gate mechanism.
[0017] Figure 4 This is a schematic diagram of the structure of the filter cartridge installed in the casing. DETAILED DESCRIPTION
[0018] The present invention will be further described below with reference to the accompanying drawings.
[0019] like Figures 1 to 4As shown in, a sludge resource utilization and processing device includes a frame 1, a material tank 6 is installed on the top of the frame 1, a spiral blade 7 is arranged in the material tank 6, the shaft of the spiral blade 7 is connected to the output shaft of the motor 8, the lower end of the discharge pipe 61 of the material tank 6 is placed in the hopper 4 of the filter press housing 2, a filter cartridge 11 is arranged in the housing 2, a spiral blade 2 10 and a rotating shaft 2 9 are rotatably arranged in the filter cartridge 11, one end of the rotating shaft 2 9 is connected to the output shaft of the motor 2 3, and the other end of the rotating shaft 2 9 is connected to the fork frame 14, the rear end of the housing 2 is connected to the discharge pipe 12, the outer end of the discharge pipe 12 is provided with a cover 13, the cover 13 is mounted on the rotating shaft 2 9, and a spring 15 is provided between the cover 13 and the fork frame 14 for pressure contact.
[0020] As a further improvement to the above solution, a gate mechanism 5 is provided between the lower end of the discharge pipe 61 of the material tank 6 and the filter press hopper 4 , and the discharge of the material tank 6 is controlled by the gate mechanism 5 .
[0021] As a further improvement to the above scheme, the gate mechanism 5 includes a gate plate 53, which is arranged on the lower end of the discharge pipe 61. Grooves 51 are symmetrically arranged on both sides of the gate plate 53. The outer curved surface of the discharge pipe 61 is connected to the upper end of the hopper 4 through the groove rails 51, and the groove rails 51 are connected to the discharge pipe 61 through the support block 52. One side of the gate plate 53 is connected to the support frame 54, and the telescopic rod of the cylinder 55 is connected to the support frame 54. The cylinder 55 is installed on the outer wall of the discharge pipe 61;
[0022] The cylinder 55 drives the gate plate 53 to move in the groove track 51 to control the discharge of the material from the discharge pipe 61 of the material tank 6 and the speed of the discharge to adapt to the speed of the spiral blade 2 10 pushing the sludge.
[0023] As a further improvement to the above solution, the filter cartridge 11 is supported and connected to the housing 2 by bolts 31, and the bolts 31 are threaded through and evenly distributed on the housing 2;
[0024] The filter cartridge 11 is concentrically adjusted and fixed by means of bolts 31 so that the axis lines of the filter cartridge 11, the housing 2 and the rotating shaft 2 9 coincide with each other.
[0025] As a further improvement to the above solution, a material port is provided on the filter cartridge 11 , and the material port is provided just below the hopper 4 , so as to facilitate the sludge to enter the filter cartridge 11 .
[0026] As a further improvement to the above solution, a drain port is provided below the casing 2, through which the sludge is pushed and squeezed by the rotation of the spiral blade 2 10 and then filtered by the filter cartridge 11 and discharged from the drain port.
[0027] The working principle of a sludge resource utilization and processing device is as follows: the sludge and additives are stirred through the material tank 6, and the additives are stirred by the spiral blade 17 to make the additives evenly mixed in the sludge, and are controlled to be sent into the filter cartridge 11 through the gate mechanism 5. The sludge is pushed by the spiral blade 2 10, and the sludge is squeezed to filter out the liquid, which is discharged from the drain port, and the mud is discharged from the discharge pipe 12, and the cover 13 controls the discharge speed and the dryness and wetness of the mud through the force of the spring 15.
[0028] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A sludge resource utilization and processing device, comprising a frame, a material tank is installed on the top of the frame, characterized in that: A spiral blade 1 is arranged in the material tank, and the shaft of the spiral blade 1 is connected to the output shaft of the motor 1. The lower end of the discharge pipe of the material tank is placed in the hopper of the filter press housing. A filter cartridge is arranged in the housing. A spiral blade 2 and a rotating shaft 2 are rotatably arranged in the filter cartridge. One end of the rotating shaft 2 is connected to the output shaft of the motor 2, and the other end of the rotating shaft 2 is connected to the fork frame. The rear end of the housing is connected to the discharge pipe, and a cover is arranged at the outer end of the discharge pipe, which is mounted on the rotating shaft 2. A spring is arranged between the cover and the fork frame for pressure contact.
2. A sludge resource utilization and processing device according to claim 1, characterized in that: A gate mechanism is provided between the lower end of the material tank discharge pipe and the filter press hopper.
3. The sludge resource utilization and processing device according to claim 2 is characterized in that: The gate mechanism includes a gate plate, which is arranged on the lower end port of the discharge pipe. Grooves are symmetrically arranged on both sides of the gate plate. The outer curved surface of the discharge pipe is connected to the upper port of the hopper through the grooves, and the grooves are connected to the discharge pipe through support blocks. One side of the gate plate is connected to a support frame, and the support frame is connected to the telescopic rod of the cylinder. The cylinder is installed on the outer wall of the discharge pipe.
4. The sludge resource utilization and processing device according to claim 1 is characterized in that: The filter cartridge is connected to the casing through bolt supports, and the bolt threads pass through and are evenly distributed on the casing.